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- 3200
- Operating Manual
Kemppi 3200 Operating Manual
Operating manual • English
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Gebrauchsanweisung • Deutsch
Gebruiksaanwijzing • Nederlands
Manuel d’utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
Инструкции по эксплуатации • По-русски
EN
FI
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DE
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ES
PL
RU
Kempomat
2500, 3200, 4200
Summary of 3200
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Operating manual • english käyttöohje • suomi bruksanvisning • svenska bruksanvisning • norsk brugsanvisning • dansk gebrauchsanweisung • deutsch gebruiksaanwijzing • nederlands manuel d’utilisation • français manual de instrucciones • español instrukcja obsługi • polski Инструкции по эксплуатации •...
Page 3: Operating Manual
Operating manual english kempoma t 2500, 3200, 4200 / © kemppi o y / 1117.
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En contents 1. Preface ........................................................................................................................................................ 3 1.1 general .................................................................................................................
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En 1. Preface 1.1 general congratulations on choosing the kempomat™ equipment. Used correctly, kemppi products can significantly increase the productivity of your welding, and provide years of economical service. This operating manual contains important information on the use, maintenance and safety...
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En 2. Installation of the power source 2.1 positioning of the machine place the machine on a firm, dry and level surface. Where possible, do not allow dust or other impurities to enter the machines cooling air flow. Preferably site the machine above floor level; for example on a suitable carriage un...
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En change of mains voltage / kempomat 2500, 3200 connection and change of the mains cable and the plug must be carried out only by a competent electrician. 230 v 201 204 203 206 205 202 230 v t002 400 v 230 v 0 201 204 203 206 205 202 400 v 400 v t002 400 v 230 v 0 connection 3~ 230 or 3~ 400 v of m...
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En 3. Use of wirefeeder 3.1 parts of wire feed mechanism kempomat 2500 wire guide tubes for 2-roll wire feed mechanism wire ø mm wire guide tube ø mm fe, mc, fc 0,6 ... 0,8 white 1,0 3134140 brass 4285900 1,8 plastic 4102283 0,9 ... 1,6 orange 2,0 3133700 ss, al 0,8 ... 1,6 silver 2,5 3134290 a. B. ...
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En kempomat 3200, 4200 wire guide tubes for 4-roll wire feed mechanism wire ø mm wire guide tube ø mm fe mc fc 0.6 ... 0.8 1.0 3134140 or ange 2.0 3134120 plastic 2.0 4267220 yello w 2.4 4268210 plastic 2.0 4266970 0.9 ... 1.6 or ange 2.0 3133700 plastic 4.0 4270180 pr om ig 511 1.6 ... 2.4 blue 4.0...
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En 3.2 installation of the wire feed system wire feeder unit: 1. Mount the return current cable to connector on the kempomat´s front panel. 2. The mig gun is mounted to the euro connector of the wire feeder unit. Use guide tubes and contact tips according to manufacturer´s operation instructions. Ac...
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En kempomat 3200, 4200 colour filler wire ø, mm inch feed rolls white 0.6 and 0.8 0.030 red 0.9/1.0 and 1.2 0.035, 0.045 and 0.052 yellow 1.4, 1.6 and 2.0 1/16 and 5/64 guide tubes orange 0.6-1.6 0.024-1/16 feed roll with plain groove: universal feed roll for welding of all kinds of wires feed rolls...
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En 3.6 automatic wire feed to gun automatic wire feed makes change of wire reel more rapid. In reel change the pressure of feed rolls need not to be released and filler wire goes automatically to correct wire line. • make sure that groove of feed roll matches the diameter of welding wire used. Feed ...
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En 3.8 shielding gas as mig shielding gas is used carbon dioxide, mixed gases and argon. Shielding gas flow rate is defined by welding current size. Typical rate of gas in welding of steel is 8-15 l / min. Gas flow regulator gas flow regulator should be suitable for shielding gas used by you. The re...
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En 4. Operation and use of power source 4.1 kempomat panels 1. 13. 14. 15. 16. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 1. Wire feed panel 2. Push-pull gun connector and switch (accessory) 3. Welding gun connector (euro) 4. Mounting place for msd 1 v/a metering unit (accessory) 5. Signal lamp for kempoma...
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En 4.2 wire feed panel kempomat 2500 1. 2. 1. Adjustment potentiometer for wire feed 2. Kmw timer, continuous/hold, continuous/spot/cycle arc, welding spot or cycle time kempomat 3200, 4200 1. 2. 1. Adjustment potentiometer for wire feed 2. Kmw timer, continuous/hold, continuous/spot/cycle arc weldi...
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En 4.4 main switches and pilot lamps main switch (kempomat 2500 and 3200) in zero position all control and welding current circuits of the equipment are dead (without voltage). In position i the control circuits of the machine become live (get voltage). The primary and welding circuits are dead, if ...
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En pilot lamps of the machine report about electric function: the green pilot lamp indicating that the machine is ready for operation is always illuminated, when the machine is connected to mains voltage and you have selected welding voltage range from the main switch. The yellow pilot lamp for ther...
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En factors influencing on the delay: the wire feed speed has a significant influence on required burn back time. By low wire feed speeds always select the short burn back time. • melting of aluminium is much quicker than by steel-base materials, so that the burn back time is clearly shorter. • steel...
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En 6. Accessories volt / ampere metering unit msd 1 for the mounting of the msd 1 remove the cover plate on the front panel of the unit. The connector of flat cable fastened to the cover plate is connected to the corresponding connector of the msd 1. From the metering unit you can with lever switch ...
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En 1. 2. 3. 1. Kmw sync control card 2. Kmw sync, mode selecting switch, control connector for push-pull gun 3. Msd 1 v/a metering unit 7. Operation disturbances the amount of use and the working environment should be taken into consideration when planning the frequency of maintenance of the kempoma...
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En 8.1 cables check the condition of welding and connection cables daily. Do not use faulty cables! Make sure that the mains connection cables in use are safe and according to regulations! The repair and mounting of mains connection cables should be carried out only by an authorized electrician. 8.2...
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En 9. Ordering numbers kempomat 2500 230/400 v 621425002 kempomat 3200 230/400 v 621432002 kempomat 4200 230 v 6214422 kempomat 4200 400 v 6214424 kmw sync 2 (synchronization unit) 6219150 msd 1 (volt / ampere metering unit) 6185666 gh 20 (gun holder) 6256020 hub for wire reel 4289880 mt 25 3 m 6252...
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En 10. Technical data kempomat 2500 rated voltage 230 v / 400 v connection voltage 3~ 400 v 380 v -10% ... 415 v +6% 3~ 230 v 220 v -10% ... 240 v +6% rated power at max. Current 230 v / 400 v 30 % ed 9,2 kva 60 % ed 5,9 kva 100 % ed 4,0 kva load capacity 40 °c (nominal values) 30 % ed 250 a/26 v 60...
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En kempomat 3200 4200 rated voltage 230 v / 400 v connection voltage 3 ~ 400 v 380 v -10% ... 415 v +6% 380 v -10% ... 415 v +6% 3 ~ 230 v 220 v -10% ... 240 v +6% 220 v -10% ... 240 v +6% rated power at max. Current 230 v / 400 v 40% ed 13,6 kva 18,5 kva 60 % ed 10,0 kva 13,5 kva 100 % ed 6,6 kva 9...
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En 23 kempoma t 2500, 3200, 4200 / © kemppi o y / 1117.
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Www.Kemppi.Com 1922000 1117 kemppi oy hennalankatu 39 pl 13 fin-15801 lahti finland tel +358 3 899 11 telefax +358 3 899 428 export@kemppi.Com www.Kemppi.Com kotimaan myynti: tel +358 3 899 11 telefax +358 3 734 8398 myynti.Fi@kemppi.Com kemppi sverige ab box 717 s-194 27 upplands vÄsby sverige tel ...