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Kemppi FastMig MSF 53 Operating Manual - Operating Manual

Other manuals for FastMig MSF 53: Service Manual

Summary of FastMig MSF 53

  • Page 1

    Operating manual • english käyttöohje • suomi bruksanvisning • svenska bruksanvisning • norsk brugsanvisning • dansk gebrauchsanweisung • deutsch gebruiksaanwijzing • nederlands manuel d’utilisation • français manual de instrucciones • español instrukcja obsługi • polski Инструкции по эксплуатации •...

  • Page 3: Operating Manual

    Fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en operating manual english.

  • Page 4

    2 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en contents 1. Preface ..................................................................................... 3 1.1 general ....................................................................................................................................

  • Page 5

    3 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 1. Preface 1.1 general congratulations on your choice of the fastmig™ msf series power source. Reliable and durable, kemppi products are affordable to maintain, and they increase your work productivity. This user manual contains important informatio...

  • Page 6

    4 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 1.2.1 operation control and connectors 1. 2. 3. 4. 5. 6. 7. 8. Msf 53 1. Operation panel 2. Connection of remote control unit 3. Connection of welding gun euro 4. Shield gas flow control 5. Lead-in and clamping of cooling liquid hoses 6. Connection ...

  • Page 7

    5 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en functions of sf 51 and sf 54 function panel 1. 2. 11. 9. 3. 4. 6. 5. 7. 13. 12. 8. 10. 1. Main switch 2. Display of wire feed speed/welding current 3. Selection of mig dynamics for adjustments 4. Selection of gas/water cooled mig gun 5. Gas purge 6....

  • Page 8

    6 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en functions of sf 52 and sf 53 function panel 1. 2. 11. 9. 3. 10. 4. 6. 5. 7. 13. 12. 8. 14. 15 16. 17. 1. Main switch 2. A) wire feed speed/welding current/sheet strength display b) display of selected adjustable parameter 3. Activation of welding dy...

  • Page 9

    7 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 1.2.2 connection of system.

  • Page 10

    8 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 1.2.3 duratorque™ 400, 4 wheel wire feed mechanism wire guide tubes ss, al, fe, mc, fc ø 0.6 ... 1.6 mm ø 2.5/64 mm, w000762, silver, plastic ø 2.5/33 mm, w000956, silver, plastic ø 2.0 mm, w000624, plastic ø 1.6 ... 2.4 mm ø 3.5/64 mm, w001430, sil...

  • Page 11

    9 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 2. Installation 2.1 assembly of mig system assemble the units in order mentioned below and follow mounting and operation instructions which are delivered in packages. 1. Installation of power source read paragraph: ”installation” in operation instru...

  • Page 12

    10 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 2.4 mounting and locking of wire spool locked open • release locking nails of wire reel hub by turning locking knob a quarter round. • mount the spool at its place. Note rotating direction of spool! • lock the spool with locking knob, locking nails...

  • Page 13

    11 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 2.7 adjustment of tightness of reel brake brake force is adjusted through hole in locking device of spool hub by screwing the control screw (a) with screwdriver. A brake force is adjusted by screwing the brake force adjusting screw (b), tightening ...

  • Page 14

    12 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 2.10.1 installing gas bottle e b d g a f c note! Always fasten gas bottle properly in vertical position in a special holder on the wall or on a carriage. Remember to close gas bottle valve after having finished welding. Parts of gas flow regulator ...

  • Page 15

    13 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 2.12 operation of cooling unit, fastcool 10 operation of cooling unit is controlled in such a way that pump is started when welding is started. After welding stop pump is rotating for approx. 5 min cooling the gun and the cooling liquid to ambient ...

  • Page 16

    14 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en when the adjustment of setup parameters has been confirmed with long press on button (10b), the adjustable parameter is selected via potentiometer (11), the name of which is shown on display (2). Parameter value is selected from potentiometer (12),...

  • Page 17

    15 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en use of remote control units (13) remote control unit is connected to the device by pressing button 13. The wire feed speed and welding voltage setting operations are performed via remote control. In this case, potentiometers 11 and 12 of the panel ...

  • Page 18

    16 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en mig 4t: mig welding with four-sequence procedure of welding gun start switch 1. Switch pressed: shielding gas flow starts 2. Switch released: welding starts 3. Switch pressed: welding stops 4. Switch released: shielding gas flow stops adjustment of...

  • Page 19

    17 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en or remotely via the remote control unit linked to the unit’s remote-control connector. If settings are chosen to be performed via the gun controller connected to the welding gun, the wire feed speed / setting for power (1-mig) will be adjusted via ...

  • Page 20

    18 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en memory functions (15) storage of settings the memory functions can be used to record useful welding values in the memory. There are ten different memory locations: 0 … 9. In addition to welding values (wire feed speed, welding voltage), function op...

  • Page 21

    19 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en fastmig™ synergic mig-programs 1-mig 1-mig prog wire mm material gas mixture prog wire mm material gas mixture fe-group ss-group 201 0.8 ss-316 ar+2%co² 101 0.8 fe ar+18%-25%co² 202 0.9 ss-316 ar+2%co² 102 0.9 fe ar+18%-25%co² 203 1.0 ss-316 ar+2%c...

  • Page 22

    20 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 3.3 setup functions (10) the unit is equipped with a number of functions that can be selected. Parameters can be set via the setup function. The setup function is activated by pressing the setup button (10) for >1 second. The adjustable parameter i...

  • Page 23

    21 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en cable compensation cal -5.0 ... 9.0 v/100 a (1.0 v/100 a) cable compensation (mig) for voltage drop note! In crater fill, the initial value of the welding power must be greater than the final value, and therefore the adjustment ranges for the initi...

  • Page 24

    22 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 4. Operations of remote control units in msf wire feed unit r20 r63 r61 r63 r61 mig setting for wire feed: 1...25 m/min setting for voltage: 10 v...Max. Voltage of power source (35...46 v) memory channel selection: 1...5 corresponding to settings 1...

  • Page 25

    23 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 5. Fastmig™ error codes the existence of possible faults in the equipment is investigated in connection with each wire feed unit start-up. If a fault is detected, the fault in question will be indicated as an ’err’ message on the panel display. Err...

  • Page 26

    24 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en err 171: configuration not found for the device the equipment’s internal data transmission has been cut off. The optional features cannot be used. Turn off the machine, detach the welding gun and re-start the machine. If an error code does not appe...

  • Page 27

    25 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en twice a year in case of problems contact your kemppi dealer. 7. Ordering numbers msf 53 6065300 sf 51 200 mm, led 6085100 sf 52 200 mm, led 6085200 msf 55 6065500 msf 57 6065700 sf 53 300 mm, led 6085300 sf 54 300 mm, led 6085400 kms 300 3 ~ 400v 6...

  • Page 28

    26 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en remote control units r10 5 m 6185409 r10 10 m 618540901 r 20 5 m 6185419 rmt 10 pmt mig-gun 6185475 mig -guns pmt 25 6252514 pmt 27 3 m 6252713 pmt 27 4.5 m 6252714 pmt 32 3 m 6253213 pmt 32 4.5 m 6253214 pmt 35 3 m 6253513 pmt 35 4,5 m 6263514 pmt...

  • Page 29

    27 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 8. Disposal of the machine do not dispose of electrical equipment with normal waste! In observance of european directive 2002/96/ec on waste electrical and electronic equipment, and its implementation in accordance with national law, electrical equ...

  • Page 30

    28 fastm ig msf 53, 55, 57 / © kemppi o y / 1515 en 10. Warranty policy kemppi oy provides a warranty for products manufactured and sold by the company if defects in materials or workmanship occur. Warranty repairs are to be carried out only by an authorised kemppi service agent. Packing, shipping, ...

  • Page 32

    1906520 1515 www.Kemppi.Com kemppi oy kempinkatu 1 pl 13 fin-15801 lahti finland tel +358 3 899 11 telefax +358 3 899 428 export@kemppi.Com www.Kemppi.Com kotimaan myynti: tel +358 3 899 11 telefax +358 3 734 8398 myynti.Fi@kemppi.Com kemppi sverige ab box 717 s-194 27 upplands vÄsby sverige tel +46...