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- Kemppi
- Welding System
- KEMPOWELD WIRE 400
- Operating Instructions Manual
Kemppi KEMPOWELD WIRE 400 Operating Instructions Manual
Summary of KEMPOWELD WIRE 400
Page 1
Kempoweld wire 400 wire 550 operation instructions • english gebrauchsanweisung • deutsch gebruiksaanwijzing • nederlands manuel d’utilisation • français 1922040e 0530
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2 – kempoweld wire 400, 550 / 0530 © copyright kemppi oy contents 1. Preface ...................................................................................................................... 3 1.1. Introduction .......................................................................................
Page 3: 1. Preface
Kempoweld wire 400, 550 / 0530 – 3 © copyright kemppi oy 1. Preface 1.1. Introduction congratulations on having purchased this product. Properly installed kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual is arranged to give you a goo...
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4 – kempoweld wire 400, 550 / 0530 © copyright kemppi oy 2. Parts of wire feed mechanism wire ...
Page 5: 3. Kempoweld Panels
Kempoweld wire 400, 550 / 0530 – 5 © copyright kemppi oy sw1 f2 s4 hw4 hw3 msd-1 sw2 s1 h2 s2 s3 x1 05 x2 h1 02 03 01 x3 f1 x4 04 3. Kempoweld panels 3.1. Operation control and connectors s1 main switch (voltage range) s2 voltage selecting switch (coarse grading) s3 voltage selecting switch (fine gra...
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6 – kempoweld wire 400, 550 / 0530 © copyright kemppi oy 02 k1 k2 r2 k3 x1 01 r1 x1 x3 x2 03 04 3.3 wire feeder panels front panel r1 adjustment for wire feed x1 welding gun connector (euro) accessories kmw timer accessory for kempoweld wire 400 included in delivery of kempoweld wire 550 k1 trigger ...
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Kempoweld wire 400, 550 / 0530 – 7 © copyright kemppi oy 4. Assembly of kempoweld equipment kempoweld power source: read the paragraph installation in the operation instructions for the power source. Wire feeder: 1. Mount the wire feeder unit into pin on the power source´s cover. When necessary you ...
Page 8: 5. Installation
8 – kempoweld wire 400, 550 / 0530 © copyright kemppi oy 5. Installation 5.1. Accessories corresponding to wire diameter the wire feed rolls are available with plain groove, knurled groove and with trapezoidal groove for different purposes. All rolls and accessories in tables fits both wire 400 and w...
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Kempoweld wire 400, 550 / 0530 – 9 © copyright kemppi oy 41 28 28 – make sure that groove of feed roll match the diameter of welding wire used. Feed roll groove is selected by moving the groove selecting washer (28). Also the selector plate for changing the feed roll groove has to be moved similarly...
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10 – kempoweld wire 400, 550 / 0530 © copyright kemppi oy 1 3 4 2 5 a b d e g c f a gas bottle valve b press regulation screw c connecting nut d hose spindle e jacket nut f gas bottle pressure meter g gas hose pressure meter the following installing instructions are valid for most of the gas flow reg...
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Kempoweld wire 400, 550 / 0530 – 11 © copyright kemppi oy the welding with the 2-sequence procedure. 1. Switch pressed: welding starts 2. Switch open: welding stops the welding with the 4-sequence procedure. 1. Switch pressed: shielding gas is flowing 2. Switch open: welding starts 3. Switch pressed:...
Page 12: 7. Operation Disturbances
12 – kempoweld wire 400, 550 / 0530 © copyright kemppi oy 7. Operation disturbances the amount of use and the working environment should be taken into consideration when planning the frequency of maintenance of the wire feeder unit. Careful use and preventive maintenance will help to ensure trouble-...
Page 13: 8. Technical Data
Kempoweld wire 400, 550 / 0530 – 13 © copyright kemppi oy 8. Technical data wire 400 wire 550 working voltage (safety voltage) 30 vac 30 vac connection power 150 va 150 va kuormitettavuus 40 % ed 400 a - - - (nominalvalues) 60 % ed - - - 550 a 100 % ed 260 a 430 a operation principle 4-roll drive 4-...
Page 14: 9. Ordering Numbers
14 – kempoweld wire 400, 550 / 0530 © copyright kemppi oy wire feeder units kempoweld wire 400 .............................. 621740001 kempoweld wire 550 .............................. 621755001 units kempoweld 3200 ................230/400 v ..... 621532002 kempoweld 3200w ............230/400 v ......
Page 15: 10. Terms of Guarantee
Kempoweld wire 400, 550 / 0530 – 15 © copyright kemppi oy 10. Terms of guarantee kemppi oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an authorised kemppi service agent. Packing, freight...
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Kemppi oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 899 428 www.Kemppi.Com kemppikoneet oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 7348 398 e-mail: myynti.Fi @kemppi.Com kemppi sverige ab box 717 s – 194 27 upplands vÄsby sverige tel (08) 59 078 300 telefax (0...