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  5. Operation Instructions Manual

Kemppi MasterCool 10 Operation Instructions Manual

Other manuals for MasterCool 10: Operation Instructions Manual, Operating Manual

Summary of MasterCool 10

  • Page 1

    Master mls™ 2500, 2503, 3500, 3503 mastertig mls™ 3000, 3003, 4000, 4003 mastercool 10,12 operation instructions • english gebrauchsanweisung • deutsch gebruiksaanwijzing • nederlands manuel d’utilisation • français 1910031e 0606.

  • Page 2

    2 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy contents 1. Preface . 3 1.1. Introduction ....................................................................................................................3 1.2. Product introduction ...................

  • Page 3: 1. Preface

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 3 © kemppi oy 1. Preface 1.1. Introduction congratulations on having purchased a kemppi product. Properly installed and used kemppi products should prove to be productive machines requiring a small amount of regular ma...

  • Page 4: 2. Installation

    4 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy 1 2 3 5 4 6 welding power circuit isolate yourself by using proper protective clothing, do not wear wet clothing. Never work on a wet surface or use damaged cables. Do not put tig torch or welding cables...

  • Page 5: 2.6. Mains Connection

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 5 © kemppi oy 1 2 1. 2. Rear of machine 1. Mains switch 2. Snap connector for gas torch installing gas-cooled torch installing water-cooled torch 2.5. Installation of the panel 1. Fasten the cable connectors of the fun...

  • Page 6: 2.7.2. Earthing

    6 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy 2.7. Welding cable connections 2.7.1. Choosing welding polarity in mma welding you can change the welding polarity by choosing (+) or (-) cable connector. 2.7.2. Earthing if possible, always fasten the e...

  • Page 7: 2.9. Shield Gas

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 7 © kemppi oy a c f g b e d 2.9. Shield gas handle gas bottle with care. There is a risk for injury if gas bottle or bottle valve is damaged! Use inert gases such as argon, helium or argon-helium mixture as shield gas ...

  • Page 8: 3. Operation

    8 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy (a) (b) 3. Operation welding in places presenting an immediate fire or explosion hazard is forbidden! Welding fumes may cause injury, take care of sufficient ventilation during welding! 3.1. Welding proces...

  • Page 9

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 9 © kemppi oy 1 2 3 1 2 3 4 5 6 7 8 3.2.2.1. Indicator lights 1. Power on 2. Thermal overload of power source 3. Wrong mains voltage, over or under-voltage 3.2.2.2. Mma welding panel mel 1. Remote/local control switch ...

  • Page 10

    10 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy 3 4 8 9 1 7 5 6 2 3.2.2.3. Mma welding panel mex mex panel is available separately. The functions of mex panel are described in the operating manual delivered with the panel. 1. Indicator lights: main s...

  • Page 11

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 11 © kemppi oy 12 13 14 8 6 3 1 2 7 4 9 5 10 11 3.2.2.4. Tig welding panel mtl – basic functions 1. Selection of mma welding 2. Selection of arc force (mma) and pedal low/high (minimum and maximum welding current) disp...

  • Page 12

    12 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy 1. Mma select mma welding by pressing the selection button of mma welding. The led is lit when mma is on. 2. Arc force press the arc force button and you will see the numerical value corresponding to th...

  • Page 13

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 13 © kemppi oy 2 9 8 7 4 5 3 6 1 3.2.2.5. Tig welding panel mtx – pulsed tig functions 1. 4t-log 2. Selection for spot, synergetic quick pulse and long pulse 3. Search arc 10 – 80 % of welding current 4. Pulse current ...

  • Page 14

    14 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy 1 2 2. Synergetic quick pulse press the pulse button twice and the synergetic light turns on. Pulse parameters are calculated automatically when average welding current is selected. Other pulse selectio...

  • Page 15

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 15 © kemppi oy 5 3 2 1 4 3.2.2.7. Tig welding panel mtm – pulsed tig and minilog function with memory 1. Minilog 2. Selection of memory function 3. Selection of channel in memory function 4. Minilog 10 – 90 % of weldin...

  • Page 16: 3.2.6. Setup Functions

    16 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy if the saved settings need to be adjusted the led has to be moved from on to set position in order to select parameters. Press the save button. It is also possible to save the currently used parameters ...

  • Page 17: 3.3. Cooling Unit Operation

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 17 © kemppi oy 3.2.7. Foot pedal control r11f first read under ”3.2.2.4. Tig welding panel mtl” point ”6. Remote control” for installing the remote control ready for operation. Foot pedal r11f is used in tig welding, a...

  • Page 18: 4. Maintenance

    18 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy 4. Maintenance watch out for mains voltage when handling electric cables! Degree and circumstances of machine utilisation should be taken into consideration when planning product maintenance. Careful us...

  • Page 19: 5. Ordering Numbers

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 19 © kemppi oy power source overheat indicator light is lit. Power source is overheated. • check that there is enough free space behind the machine for cooling air circulation. • check cooling unit for water circulatio...

  • Page 20

    20 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy ttc 220 4m 627022004 ttc 220 8m 627022008 ttc 220 16m 627022016 earth cable 35mm², 5 m 6184311 electric plug 16 a, 5-poles 9770812 gas flow meter ar/clock 6265136 mastercool 10 6122350 mastercool 12 6122...

  • Page 21: 6. Technical Data

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 21 © kemppi oy power source master mls™ 2500, master mls™ 2503 mains voltage 3~400v –15%…+20% master mls™ 2500 3~230v –15%…+15% master mls™ 2503 rated power 40% ed mma 250a 9,4kva 60% ed mma 205a 7,3kva 100% ed mma 160...

  • Page 22

    22 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy power source master mls™ 3500, master mls™ 3503 mains voltage 3~400v –15%…+20% master mls™ 3500 3~230v –15%…+15% master mls™ 3503 rated power 40% ed mma 350a 15kva 60% ed mma 285a 11,3kva 100% ed mma 22...

  • Page 23

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 23 © kemppi oy power source mastertig mls™ 3000, mastertig mls™ 3003 mains voltage 3~400v –15%…+20% mastertig mls™ 3000 3~230v –15%…+15% mastertig mls™ 3003 rated power 30% ed tig 300a 8,4kva 60% ed tig 230a 5,8kva 100...

  • Page 24

    24 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy power source mastertig mls™ 4000, mastertig mls™ 4003 mains voltage 3~400v –15%…+20% mastertig mls™ 4000 3~230v –15%…+15% mastertig mls™ 4003 rated power 30% ed tig 400a 13,8kva 60% ed tig 320a 9,4kva 1...

  • Page 25

    Master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606– 25 © kemppi oy cooling unit (tig-welding) mastercool 10, mastercool 12 connection voltage 400v –15%…+20% mastercool 10 230v –15%…+10% mastercool 12 connection capacity 100 % ed 250 w cooling power 1,05 kw start pressur...

  • Page 26: 7. Terms of Guarantee

    26 – master mls™ 2500, 2503, 3500, 3503, mastertig mls™ 3000, 3003, 4000, 4003 / 0606 © kemppi oy 7. Terms of guarantee kemppi oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an authorised...

  • Page 27

    Kemppi oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 899 428 www.Kemppi.Com kemppikoneet oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 7348 398 e-mail: myynti.Fi @kemppi.Com kemppi sverige ab box 717 s – 194 27 upplands vÄsby sverige tel (08) 590 783 00 telefax (0...