Kemppi Robot Gun Mount T1 Operating Manual

Summary of Robot Gun Mount T1

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    T1 1920630 1616 robot gun mount en opera ting m anu al.

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    2 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al contents 1. Robot gun mount t1 ......................................................................... 3 2. Preface .................................................................................................... 3 3. Identificatio...

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    3 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 1. Robot gun mount t1 this document provides product information for the kemppi robot gun mount t1 unit. 2. Preface congratulations on your purchase of this product. Used correctly, kemppi products can significantly increase the producti...

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    4 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 3. Identification kemppi robot gun mount t1 is used in industry and in the trade for connecting the gun neck to a robot equipped with central media guidance. It is available for gas-cooled guns (a7 mig gun 500-g) and liquid-cooled guns (...

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    5 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 5.4 signs used in the documentation items in the manual that require particular attention, to minimize damage and personal injury, are indicated with a three-level notification and warning system. Read these sections carefully, and follo...

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    6 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 5.8 product safety hazards caused by improper use if improperly used, the device can present risks to people and physical property. • use the device in line with its designated use only. • do not convert or modify the device to enhance i...

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    7 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 6. Technical data this chapter contains the technical data for the gun mount. 6.1 ambient conditions table 1: ambient conditions ambient temperature 25 °c to 55 °c transport and storage -10 °c to 55 °c relative humidity up to 70% at 20 °...

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    8 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 6.7 product-specific gun data the table below presents product-specific gun data in line with en 60 974-7. Type type of cooling load (a) ed (%) wire Ø (mm) gas flow (l/min) weight (g) co₂ m21 500-g gas 350 320 100 0.8–1.6 10–30 900 500-w...

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    9 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 7. Delivery scope the delivery for a gas-cooled gun includes the following components: • kemppi robot gun mount t1 • operating instructions • screwdriver for hexagon-head screws, wrench size 2.5 • sealing grease, silicone-free, 10 g can ...

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    10 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 10. Functional description the kemppi robot gun mount t1 unit is used for accommodating the welding guns in the exact position needed. The mount is fastened to the robot with cylinder-head screws and a robot flange. In order to cover th...

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    11 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 11.2 fastening robot mount t1 to the robot this section describes how to fasten robot mount t1 to the robot. The parts of the system are depicted in the figure below. Figure 5: fastening robot mount t1 to the robot 1 4 5 3 6 7 2 1. Kemp...

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    12 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 11.3 mounting the corrugated hose clamp the corrugated hose clamp is mounted only with motoman®, abb®, reis®, and otc® robots. 11.3.1 motoman® models this section describes how to mount the corrugated hose clamp on motoman® robots. The ...

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    13 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 11.4 mounting the hose assembly on the robot this section describes how to mount the hose assembly on the robot. When mounting liquid-cooled a7 mig gun 500-w and cable assemblies, make sure that the mounting bores for the water nipples ...

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    14 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 5. Screw the pull-in tool (1) into the cable assembly connection (4) as far as it will go. 6. Pull the cable assembly through the 5th and 6th axes of the robot into the robot mount as far as it will go, using the pull-in tool. Position ...

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    15 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 11.5 mounting the liner new liners have to be shortened to the actual length of the cable assembly. • for handling the liners, please observe the enclosed wire guide liner mounting instructions. • strip 350 mm of the insulation sheathin...

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    16 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 12. Operation the device may only be operated by qualified personnel. Because the robot mount is integrated into the gun’s welding process, the operation steps are performed after the relevant gun has been installed. Please observe the ...

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    17 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 14.1 cleaning robot mount t1 with a7 mig gun 500-g this section describes how to clean robot mount t1 with a7 mig gun 500-g. Figure 12: cleaning robot mount t1 with a7 mig gun 500-g 1. Bellows 2. Cover ring 3. O-ring, 28×1.5 4. 2 set sc...

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    18 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 14.2 cleaning robot mount t1 with a7 mig gun 500-w this section describes how to clean robot mount t1 with a7 mig gun 500-w. Figure 13: cleaning robot mount t1 with a7 mig gun 500-w 1. O-ring, 36×2 2. Gas duct 3. Set screw 4. Robot moun...

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    19 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 15. Troubleshooting risk of injury due to unexpected start-up for the entire duration of maintenance, servicing, unmounting, and repair work, the following instructions must be adhered to: • switch off the power supply. • cut off the co...

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    20 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 16. Removing the mount this section describes how to remove robot mount t1. Unmounting may only be carried out by specialist personnel. Please make sure that the shutdown procedures are strictly observed before the unmounting work begin...

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    21 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al 17. Codes for ordering robot gun item code a7 mig gun 500-g sp600575 a7 mig gun 500-w sp600574 robot gun mount item code gun mount t3 w sp600574 gun mount t3 g sp600575 gun mount t1 w sp600588 gun mount t1 g sp600589 gun mount t2 l sp60...

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    22 robot gun mount t1 © kemppi oy 2016 1616 opera ting m anu al liner liner chili 2.0/4.7, 2.5 m, robot pp sp600667 liner chili hp 2.0/4.7, 2.5 m, robot eu sp600666 liner chili hp 2.0/4.7, 2.5 m, robot pp sp600668 liner chili 2.0/4.7, 2.5 m, robot eu sp600665 pp = power pin hp = heat protection eu =...

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    And you know..