Kemppi Robot Gun Mount T1 Operating Manual - page 19
19
Robot Gun Mount T1
© Kemppi Oy 2016
1616
OPERA
TING M
ANU
AL
15. TROUBLESHOOTING
Risk of injury due to unexpected start-up
For the entire duration of maintenance, servicing, unmounting, and repair work, the
following instructions must be adhered to:
• Switch off the power supply.
• Cut off the compressed air supply.
• Pull the power plug.
In the event of any doubts or problems, please contact your retailer or the
manufacturer.
Please also consult the operating instructions for the other welding components,
such as the power supply and air pressure line.
Problem
Cause
Solution
Emergency stop signal
Cable assembly connected incorrectly
See Section 11.4
• Change the feeding system positioning, if possible
• Have it checked and replaced by qualified personnel
Too little play of the cable assembly between feeder and
robot mount
Unscrew cable assembly from feeder and reconnect it, free of torsion
Control line, cable assembly, or board defective
Cable assembly cannot
be introduced into robot
mount T1
No grease on the O-rings of the adapter
Lubricate the O-rings with grease
No grease in the mounting bores of the liquid-cooled cable
assembly adapter
Grease the bores
The hose assembly adapter is not inserted correctly into the
module (ensure correct alignment)
• Use the pull-in tool
• Align guide groove
Hose assembly creates
ripples in the robot axis
Cable assembly too long
Change the feeding system positioning, if possible
Inaccurate torch reset
Dirt deposits in the housing
Remove dirt deposits; clean the housing
Robot mount damaged
Verification by qualified personnel
Gas loss
Liner diameter too large
Use a smaller liner
Liner insufficiently stripped on the torch side
Strip liner 350 mm on the torch side