Summary of 2008
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Ltr20081038, rev. B 7/1/08.
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Warning if the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Do not store an lp cylinder n...
Page 3: Safety Instructions
2008 barbecue grill and cart owner’s manual page 1 ltr20081038, rev. B safety instructions placement and location c • al flame™ grills and carts are designed for outdoor use only . Never locate this appliance in an enclosed room, • under a sealed overhead structure, or in any type of enclosed area s...
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Page 2 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B safety instructions will be required. Always adhere to the specified clearances listed in this manual. Never line the grill or side burners with aluminum • foil. When the unit is not in use, be sure to turn off the • gas at the l...
Page 5: Installation / Assembly
2008 barbecue grill and cart owner’s manual page 3 ltr20081038, rev. B installation / assembly installation / assembly most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing a...
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Page 4 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B installation / assembly model number description width depth height cut-out for drop in accessories bbq07852p drop in standard side burner 11 ½” 17 ¾” 2 ¾” bbq07963 drop in sink 14 ½” 14 ½” bbq08953p standard side by side burner ...
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2008 barbecue grill and cart owner’s manual page 5 ltr20081038, rev. B installation / assembly model number description width depth height cut-out for refrigerators, cocktail centers and access doors bbq07863p 3 pull out drawer, ss refrigerator 25” 22 7/8” 32 ¼” bbq07857p propane tank compartment 14...
Page 8: Leak Testing Procedure
Page 6 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B installation / assembly gas requirements and connection important: cal flame™ grills are manufactured to operate on either liquid propane (lp) or natural gas (ng) and cannot be converted. To verify the grill’s operating fuel, che...
Page 9: Lp Gas
2008 barbecue grill and cart owner’s manual page 7 ltr20081038, rev. B installation / assembly enclosures that have four sides, complete with a top 2. And bottom: at least two ventilation openings at cylinder a. Valve level shall be provided in the sidewall, equally sized, spaced at 180º (3.14 rad),...
Page 10: Natural Gas
Page 8 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B installation / assembly natural gas requirements always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. Important: never connect the grill to an unregulated ...
Page 11: Installing The Transformer
2008 barbecue grill and cart owner’s manual page 9 ltr20081038, rev. B installation / assembly installing the transformer all grills with electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it. This needs to be done ...
Page 12: Islands
Page 10 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B installation / assembly installing grills in barbecue islands you will need a second person to help you to avoid damaging the grill, the transformer, or your barbecue island . Before installing a grill or side burner in any isla...
Page 13: Installing Side Burners
2008 barbecue grill and cart owner’s manual page 11 ltr20081038, rev. B installation / assembly installing side burners assemble a 3/8” pipe nipple to the 3/8” pipe tee 1. Using teflon tape or pipe sealant. Use only sealant that is approved for use on lp gas. Install the pipe tee assembly to the gri...
Page 14: Using Your Grill
Page 12 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B using your grill light switch grill grill grill infrared burner three burner grill and cart light switch grill grill grill grill infrared burner four burner grill and cart light switch grill grill grill grill grill infrared burn...
Page 15: Lighting The Grill
2008 barbecue grill and cart owner’s manual page 13 ltr20081038, rev. B using your grill each time you light the grill, check the following: inspect the hose before using the grill. If there is • excessive abrasion or wear, or if the hose is cut, it must be replaced prior to using the grill. If you ...
Page 16: Basic Grill Operation
Page 14 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B using your grill basic grill operation before lighting, make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attachi...
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2008 barbecue grill and cart owner’s manual page 15 ltr20081038, rev. B using your grill cooking with a convection grill a convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed. Cooking in this way distributes heat more efficientl...
Page 18: Charcoal Grill
Page 16 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B using your grill charcoal grill lighting instructions never use flammable materials and fluids such as gasoline, kerosene, butane or propane, diesel fuel, or alcohol to light or re-light fires. Keep the grill away from such subs...
Page 19: Griddle
2008 barbecue grill and cart owner’s manual page 17 ltr20081038, rev. B using your grill griddle when sliding the griddle out of the enclosure, always do it slowly as the heavy weight may cause you to suddenly drop the griddle. Lift the griddle out of the enclosure instead of sliding it all the way ...
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Page 18 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B using your grill to use, turn the thermostat dial to a temperature setting: high 210ºf – 230ºf medium 190ºf – 210ºf low 175ºf – 190ºf if you use the tray, preheat it while preheating the • warming drawer. Preheat any empty servi...
Page 21: Cleaning and Maintenance
2008 barbecue grill and cart owner’s manual page 19 ltr20081038, rev. B cleaning and maintenance cleaning and maintenance to ensure safe and proper maintenance, we recommend you follow these directions carefully. Clean internal parts of the grill regularly as determined by the amount of use and food...
Page 22: Island Cabinets
Page 20 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B cleaning and maintenance island cabinets be sure to unplug the electrical supply before cleaning any part of your cal flame barbecue. Spray cabinet area with a soap and water solution. Rinse with a gentle stream of fresh water. ...
Page 23: Light Bulb Replacement
2008 barbecue grill and cart owner’s manual page 21 ltr20081038, rev. B cleaning and maintenance drawer clean the drawer with warm soapy water. Drawer front clean same as drawer. Gasket clean with warm soapy water. Knobs the on/off temperature knob may be removed for cleaning. Drawer cavity same as ...
Page 24: Appendix
Page 22 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B appendix appendix troubleshooting problem: smell of gas is present solution: check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem burner does not ignite solut...
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2008 barbecue grill and cart owner’s manual page 23 ltr20081038, rev. B appendix problem: pluggedorifice solution: unplug the orifice as follows: remove cooking grills, flame tamer and grease tray. • remove burners from the bottom of the firebox by pulling the cotter pin from beneath the burner • pe...
Page 26: Replacement Covers
Page 24 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B appendix replacement covers cal flame drop-ins bbq010 cover, grill, small, 3 burner bbq011 cover, grill, medium, 4 burner bbq012 cover, grill, large, 5 burner bbq013 cover, side burner, single & double cal flame carts bbq835cr4 ...
Page 27: Converting From Lp To Ng
2008 barbecue grill and cart owner’s manual page 25 ltr20081038, rev. B appendix all cal heat grills are manufactured as standard liquid propane (lp) grills and can be converted to burn natural gas (ng). There are two steps required to convert a grill from lp to ng. You must perform both steps. Step...
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Page 26 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B appendix step2:changingtheburnerorifices replacetheinfraredburnerorifices 1 . Using a 13mm wrench, remove the orifice for the infrared burner. A. Apply pipe compound to the fitting threads where you will place the new b. Orifice...
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2008 barbecue grill and cart owner’s manual page 27 ltr20081038, rev. B appendix disconnect or shut off the liquid propane or natural 1. Gas line connect to the grill. Wait until the burners cool down. Open the hood and remove the grate and flame tamer 2. On top of the burner you want to replace. Th...
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Page 28 2008 barbecue grill and cart owner’s manual ltr20081038, rev. B.
Page 31: 2008 Warranty
2008 warranty lloyds material supply (l .M .S .) offers the following limited warrants against defects in material and workmanship on cal flame barbecue products and components: lifetime equipment warranty l.M.S. Warrants against deterioration and corrosion flame tamers -- stainless steel • burners ...
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Locating the product serial number the serial number of your cal flame grill is located on the back and is visible when the hood is down. You will need this number to properly register your grill or cart and activate coverage. Write this information in the space provided below. Grill or cart model: ...