Laars NTH Installation And Operation Instructions Manual

Manual is about: Modulating Boilers

Summary of NTH

  • Page 1

    Installation and operation instructions document 1330b h2374100b warning if the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicin...

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    Laars heating systems section 1 - general information 1.1 introduction ....................................................... 1 1.2 modelidentification ........................................... 1 1.3 applianceoverview .......................................2-7 1.4 dimensions, indoor models .........

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    Neotherm boilers and water heaters, 150 to 850 mbtu/h ii section 9 - first start up and adjustment 9.1 fillingtheboilersystem ................................. 60 9.2 firstoperation ................................................ 60 9.3 shuttingdowntheneothermunit ................. 61 9.4 restartin...

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    Laars heating systems.

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    Page 1 n eo t herm boilers and water heaters section 1 - general information warning neotherm units must be installed in accordance with the procedures detailed in this manual, or the laars heating systems warranty will be voided. The installation must conform to the requirements of the local jurisd...

  • Page 6: Outdoor

    Page 2 laars heating systems 1.3 applianceoverview the laars neotherm is offered in both indoor and outdoor models for all sizes. The physical appearance of the indoor and outdoor neotherms is drastically different because the outdoor model offers a fully weathertight enclosure. Whereas the indoor m...

  • Page 7

    Page 3 prv n eo t herm boilers and water heaters figure 2. Connectionpipingisontopforallindoorsizes figure 3. Connectionpipingisonthebackforalloutdoorsizes water inlet water outlet * air inlet filter box condensate trap gas valve * prv must be added to this pipe during installation. Gas connection e...

  • Page 8

    Page 4 laars heating systems figure 5. Locationofcomponents,size285 exhaust vent connection air inlet connection gas connection touchscreen heat exchanger gas valve venturi air/ gas blower water inlet water outlet pressure relief valve air pressure switch drain valve condensate trap air transition o...

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    Page 5 n eo t herm boilers and water heaters exhaust vent connection gas connection touchscreen heat exchanger manual shutoff gas valve venturi air/ gas blower pressure relief valve water inlet water outlet air inlet connection drain valve condensate trap gas valve on / off switch figure 6. Location...

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    Page 6 laars heating systems figure 8. Locationofcomponents,size600 exhaust vent connection gas connection pressure relief valve touchscreen heat exchanger manual shutoff gas valve venturi air/ gas blower air pressure switch water inlet water outlet air inlet connection drain valve condensate trap g...

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    Page 7 n eo t herm boilers and water heaters gas connection gas connection prv exhaust vent exhaust vent water inlet water inlet water outlet * water outlet air inlet filter box air inlet condensate drain condensate drain outdoor 850 mbh indoor 850 mbh figure 10. Connectionpipingisontopforallindoors...

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    Page 8 laars heating systems table1. Dimensiondrawing,sizes150-850 a b c d e f g j k m n size/model in cm in cm in cm in cm in cm in cm in cm in cm in cm in cm in cm 150 ntv 13¼ 34 5¼ 14 19 48 3¼ 8 10¾ 28 7½ 19 14¼ 36 19½ 49 7½ 19 15¼ 39 13 33 199 ntv 20½ 52 5¼ 14 19 48 3¼ 8 17¾ 45 7½ 19 14¼ 36 19½ ...

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    Page 9 n eo t herm boilers and water heaters 38 1/2 (98) 8 3/4 (22) 7 1/2 (19) 25 (64).

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    Page 10 dimensions are nominal and are shown in inches, cm. * neotherm is shipped with adapters for the air and vent that accept standard pipe of the proper size and type. Laars heating systems table2. Dimensiondrawing,outdoorsizes150-850 1.5 dimensions,outdoormodels size in cm in cm in cm in cm in ...

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    Page 11 n eo t herm boilers and water heaters j a g e d b f back view c air filter water outlet water inlet box gas inlet condensate trap outlet size in cm in cm in cm in cm in cm in cm in cm in cm in cm in cm in cm 150 6-1/4" 16 11" 28 13" 33 17-1/4" 43.8 23-1/2" 60 18" 45.7 27" 69 23-1/2" 60 5-1/4...

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    Page 12 laars heating systems 1.6 warranty laars heating systems neotherm appliances are covered by a limited warranty. The owner should complete the warranty registration at www.Laars.Com. All warranty claims must be made at www.Laars.Com. Or to an authorized laars heating systems representative. C...

  • Page 17

    Page 13 n eo t herm boilers and water heaters section 2 - locating the appliance 2.1 generalinformation the ‘indoor’ neotherm is designed and csa-certified for indoor installations only. The ‘outdoor’ neotherm is designed and csa-certified for outdoor installations only. If installing in a location ...

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    Page 14 laars heating systems section 3 - venting and combustion air 3.1 generalventing this product requires a special venting system. Refer to venting supplier’s instructions for complete parts list and method of installation. The manufacturers and product lines listed on the following tables have...

  • Page 19

    Page 15 n eo t herm boilers and water heaters of all equipment in the enclosure. When communicating to the outdoors through horizontal ducts, each opening shall have a minimum free area of not less than 1 square inch per 2000 btu/hr (1100 square mm/kw) of total input rating of all equipment in the e...

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    Page 16 laars heating systems other methods of introducing combustion and ventilation air are acceptable, providing they conform to the requirements in the applicable codes listed above. In canada, consult local building and safety codes or, in absence of such requirements, follow can/csa b149. Duct...

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    Page 17 n eo t herm boilers and water heaters figure 15. Combustionairandventthroughroof installation standards material united states canada stainless steel ul 1738 venting must be ulc-s636 certified for use as pvc, sch 40 ansi/astm d1785 venting material. The venting material class must be cpvc, s...

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    Page 18 laars heating systems 3.4 locatingventandcombustionair terminals sidewallventterminal the appropriate laars side wall vent terminal must be used. The terminal must be located in accordance with ansi z223.1/nfpa 54 and applicable local codes. In canada, the installation must be in accordance ...

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    Page 19 n eo t herm boilers and water heaters *when vent terminal is less than 10 feet (3m) horizontally from a forced air inlet, the terminal must be at least 3 feet (0.9m) above the air inlet. (us only) figure 18. Combustionairandventthroughsidewall u.S.Installations(seenote1) canadianinstallation...

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    Page 20 laars heating systems when combustion air is taken from the roof, a field-supplied rain cap or an elbow arrangement must be used to prevent entry of rain water. (figure 15.) the opening on the end of the terminal must be at least 12” (30cm) above the point at which it penetrates the roof, an...

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    Page 21 n eo t herm boilers and water heaters remarque : lorsqu’une chaudière existante est supprimée d’un système de ventilation commun, le système de ventilation commun est susceptible d’être trop grande pour garantir une aération correcte des appareils restant connecté à elle. Lors de la dépose d...

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    Page 22 laars heating systems section 4 - gas supply and piping gas piping should be supported by suitable hangers or floor stands, not the appliance. Review the following instructions before proceeding with the installation. 1. Verify that the appliance is fitted for the proper type of gas by check...

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    Page 23 n eo t herm boilers and water heaters section 5 - pump requirements 5.1 neothermboilerflowandhead requirements - nth normal water* flow h/l temp flow h/l temp size gpm feet rise°f lpm m rise °c 150 19 49 15 72 14.9 8 199 25 28 15 95 8.5 8 285 36 33 15 98 10.1 8 399 50 35 15 189 10.7 8 500 63...

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    Page 24 laars heating systems water temperatures. Therefore, to get the most of low return temperature with multiple boilers, pipe as shown in figures 17-19. Neotherm ntv models 150-500 can be ordered with or without a pump included. Neotherm nth models 80-500 can also be ordered with or without a p...

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    Page 25 n eo t herm boilers and water heaters 6a.3condensatedrain a condensate drain trap is built into the neotherm unit. Connect a 3/4” pvc pipe between the drain connection and a floor drain (or a condensate pump if a floor drain is not accessible). The condensate drain must be installed so as to...

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    Page 26 laars heating systems figure 21. Hydronicpiping—singleboiler,zoningwithcirculators.

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    Page 27 n eo t herm boilers and water heaters figure 22. Hydronicpiping—singleboiler,lowtempradiantspaceheatingusinglowlossheaderand zonevalves.

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    Page 28 laars heating systems figure 23. Hydronicpiping—multipleboilers,zoningwithcirculators.

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    Page 29 n eo t herm boilers and water heaters figure 24. Hydronicpiping—multipleboilerswithindirectdhwtankpipedfromsystemloop.

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    Page 30 laars heating systems figure 25. Hydronicpiping—multipleboilers,reversereturn,multi-tempzones,zoningwithcirculators.

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    Page 31 n eo t herm boilers and water heaters figure 26. Hydronicpiping—heatingzoneswithindirectdhwtankpipedwithzonepumps the indirect dhw tank is piped directly off of the boiler. The boiler pump must shut down during dhw operation..

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    Page 32 laars heating systems figure 27. Hydronicpiping,multipleboilerswithindirectdhwoffofoneboiler the boiler pump must shut down during dhw operation..

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    Page 33 n eo t herm boilers and water heaters not be warranted. If the water in use exceeds the conditions recommended, a water softener or other device should be installed to improve water quality. 6b.2 piping requirements water piping should be supported by suitable hangers and floor stands. Do no...

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    Page 34 laars heating systems factory pumps or other pumps are installed, the piping should be installed such that the pump supplies flow to the heater it is attached to only. The factory pumps are sized for 30 feet and 6 elbows of total pipe length, so the heater should be placed within 15 feet of ...

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    Page 35 n eo t herm boilers and water heaters figure 29. Dhwpiping,oneheater,twoverticaltanks notes: 1. Optional cwmu & recirc. Line location. 2. Locate ntv dhw sensor or remote aquastat well in lower 1/3 of tank. 3. Back flow preventer may be required - check local codes. 4. Thermal expansion tank ...

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    Page 36 laars heating systems figure 30. Dhwpiping,twoheaters,oneverticaltank figure 31. Dhwpiping,twoheaters,twoverticaltanks notes: 1. Optional cwmu & recirc. Line location. 2. Locate ntv dhw sensor or remote aquastat well in lower 1/3 of tank. 3. Back flow preventer may be required - check local ...

  • Page 41

    Page 37 n eo t herm boilers and water heaters section 7 - installation and wiring 7.1installationwarnings 7.2 mainpowerconnections connect a 15a fused, 120-volt supply to the main power switch. (the hot leg is connected directly to the switch.) the neutral leg is connected directly to the white wire...

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    Page 38 laars heating systems water heater sizes volts phase amps 199-500 120 single 2* no pump 199 120 single 7* with pump 285-500 120 single 8* with pump 600-850 see pump rating plate fla no pump (must be less than 7.4 fla) * minimum 15a circuit required boiler pump connections ratings sizes volts...

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    Page 39 n eo t herm boilers and water heaters figure 35. Ladderdiagram connections for external control - connect the 4-20ma signal from an external control or building automation system to terminal block 7 (tb7) in the control panel. The connections are labeled remote analog input. When making the ...

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    Page 40 laars heating systems figure 36. Wiringdiagram,allsizes bo ile r pu m p gn d bl k w h g n co m 2 24vac 24v co m 1 2 3 4 5 6 7 8 to tb4 -1 to tb3 -1 co m 1 bl /g n y/ g n pressur e switch br o r/ w h br or/wh n c c o m mb 1 mb 2 ec o m b a v d c b gn d the rm o- fu se o pt io na l swit ch use...

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    Page 41 n eo t herm boilers and water heaters figure 37. Neothermwithtouchscreen touch screen touch screen on outdoor units is located behind the front panel. Section 8 navigatingthetouchscreen 8.1 thetouchscreen the touch screen is located front and center on the neotherm and allows you to navigate...

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    Page 42 laars heating systems screen menu icons there are several icons at the top of the touch screen menus (and most of the other screens) that will help you move around the system: home upper left-hand corner return to home page camera upper left-hand corner screen-shot of current menu as a jpg f...

  • Page 47

    Page 43 n eo t herm boilers and water heaters each time you press a key, the system will respond with a beep. If you are entering a password, an asterisk (*) will appear for each character you enter. The beeps and asterisks will help you enter the correct number of characters for your password. When...

  • Page 48

    Page 44 laars heating systems menu 7. Safetyparameterconfirmation 5. For each group, check the list carefully. Press yes if all of the parameters in the group have been entered correctly. For each group, you are given 30 seconds to select yes/no. A count-down timer is shown at the bottom of the scre...

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    Page 45 n eo t herm boilers and water heaters 8.5configuringparameters in this section, we will give you a quick explanation of how to change parameters on the controller. 1. From the home page screen (menu 11), press the icon for the controller. Menu 11. Homepagescreen 2. The status summary page fo...

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    Page 46 laars heating systems 8.6settingthedateandtimeonthe systemdisplay the display includes an internal clock, which keeps track of the date and time. This setting is important, because log entries for lockouts and alerts include time listings. If the date and time setting for the boiler is not c...

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    Page 47 n eo t herm boilers and water heaters 8.7 configurationsub-menus(all) menu 18. Home screen to navigate to the configuration menu screen, first touch the controller icon on the home screen to access the status summary screen, menu 19. Statussummaryscreen from the status summary screen, touch ...

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    Page 48 laars heating systems 8.7.4 dhw-domestichotwater configuration dhw - domestic hot water is used to configure the dhw temperature parameters for water heaters (ntv) and for indirect water heaters that are used with boiler (nth) systems. 8.7.5 warmweathershutdown configuration from this sub-me...

  • Page 53

    Page 49 n eo t herm boilers and water heaters the system pump connections are located on terminal block 5 (tb5) in the control panel. The system pump contacts are rated for 120vac, 7.4 amps. To use the contacts, power must be supplied on one terminal with the other terminal wired to the pump or a re...

  • Page 54

    Page 50 laars heating systems 8.7.13 frost protection frost protection will assist in keeping the neotherm from freezing when the unit is not able to fire, but is still able to run the pumps. The frost overrun time can be changed on this screen. 8.7.14systemconfiguration the installer can set the co...

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    Page 51 n eo t herm boilers and water heaters figure 40. Lead/lagoperation,2boilers. Low demand - the first boiler in sequence fires at less than 65% first boiler second boiler demand increases - once the first boiler reaches 65%, the second boiler switches on, and both modulate together between 20%...

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    Page 52 laars heating systems figure 42. Lead/lagoperation,3ormoreboilers low demand - the first boiler in sequence fires at less than 65% 1 2 3 4 demand increases - once the first boiler reaches 65%, the second boiler switches on, and both modulate together between 29% and 65% demand increases - on...

  • Page 57

    Page 53 n eo t herm boilers and water heaters menu 23. Configurationmenu, scroll down and select ‘lead lag slave configuration’. In the lead lage follower sub-menu, identify each unit (including the lead/lag leader) as a follower by turning on “follower enable.” 8.7.17lead/lagfollowerconfiguration m...

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    Page 54 laars heating systems 8.7.18leadlagleaderconfiguration then set up the leader controller by going to the lead lag leader boiler and opening up the lead lag leader configuration in that boilers configuration menu. Select leader enable select ok and then back out to the main menu. Wiring conne...

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    Page 55 n eo t herm boilers and water heaters figure 44. Basconnnectionstoasingleboiler 8.8 connectionstoa buildingautomationsystem neotherm boilers can be controlled and monitored through the included modbus ports. The modbus wiring must be completed according to the diagrams shown below. If altern...

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    Page 56 laars heating systems 8.10.1–combustionsetupprocedure in this section, we will explain how to set up the gas valve so the boiler will run efficiently at both the high fire and low fire conditions. Required tools: screwdrivers, torx bits, allen wrench set, combustion analyzer warning improper...

  • Page 61

    Page 57 n eo t herm boilers and water heaters auto at the end of the test. Manual in run - the manual in run control will only set the fan speed when the control has proven flame and the unit has entered the run mode. Manual in run and standby - using this setting, the manual control will set the fa...

  • Page 62

    Page 58 laars heating systems 500 399 gas type high fire, co 2 low fire, co 2 diffrntl pressure ( incheswc) natural 8.8 to 9.8% 0.5% lower than 3.6” to 3.9” propane 9.8 to 10.2% high fire setting table17. (residential,sizes150-285mbtu) co 2 rangeanddifferentialpressure gas type high fire, co 2 low f...

  • Page 63

    Page 59 n eo t herm boilers and water heaters 600 750,850 inlet gas pressure high fire co 2 adjustment (under cap) gas pressure tap low fire co 2 adjustment outlet gas pressure inlet gas pressure low fire co 2 adjustment high fire co 2 adjustment (under cap) outlet gas pressure gas pressure tap outl...

  • Page 64

    Page 60 laars heating systems 12. Prime the condensate trap with water. (this is not required for nth 600, 750, and 850 units.) 13. Refer to local codes and the make-up water valve manufacturer’s instructions as to whether the make-up water valve should be left open or closed. 14. After placing the ...

  • Page 65

    Page 61 n eo t herm boilers and water heaters label and turn on the gas and electrical power to the appliance. 4. Turn the neotherm on. 5. The neotherm unit will begin the start sequence. The blower and pump will energize for the pre-purge period, then the ignition sequence will start. After all saf...

  • Page 66

    Page 62 laars heating systems section 10 maintenance warning disconnect all power to the appliance before attempting any service. Contact with electricity can result in severe injury or death. 10.1systemmaintenance do the following once every 6 months. 1. On outdoor models only as needed per air qua...

  • Page 67

    Page 63 n eo t herm boilers and water heaters and cleaning. Reassemble the valve/venturi assembly in reverse order, making sure to include all gaskets and o-rings. Turn on the manual gas valves and check for gas leaks. Turn on the 120 volt power. Place the unit in operation following the instruction...

  • Page 68

    Page 64 laars heating systems 3/16”). Replace the gasket if necessary. Flamesensor the flame sensor is a single rod system. To replace the flame sensor electrode, shut off the 120 volt power supply to the boiler. Turn off all manual gas valves connecting the boiler to the main gas supply line. Remov...

  • Page 69

    Page 65 n eo t herm boilers and water heaters accumulations of soot and debris. Use a brush with soft bristles (non metallic) to avoid damaging the surfaces of the heat exchanger tubes. 10. Once the tubes have been brushed clean, rinse the tubes and combustion chamber with a small amount of water to...

  • Page 70

    Page 66 laars heating systems section 11 troubleshooting 11.1 lockouts, holds, and alerts the control system on the neotherm responds to three kinds of trouble indications: • lockout: a “lockout” is caused by a serious problem that might involve a safety issue. Once the controller enters a lockout, ...

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    Page 67 n eo t herm boilers and water heaters 3. Press the long yellow alert or yellow lockout bar (the long bar will be a long grey ‘ history’ bar if not currently in alert or lockout). Menu 3. Ok, lockouts, alerts, or silence. Choose which history list you would like to see. Ok: brings you back to...

  • Page 72

    Page 68 laars heating systems 11.2 troubleshooting table this table includes a listing of the fault codes that may be displayed. Some of these can be corrected by changing a parameter, while other conditions are more complicated, and will require a service technician. The fi rst column lists the code...

  • Page 73

    Page 69 n eo t herm boilers and water heaters 16 internal fault: safety relay test failed due to safety relay off l internal fault 1. Reset module 2. If fault repeats, replace module. 17 internal fault: safety relay test failed due to safety relay not off l 18 internal fault: safety relay test faile...

  • Page 74

    Page 70 laars heating systems 50 modulation fault h internal sub-system fault. 1. Review alert messages for possible trends. 2. Correct possible problems. 51 pump fault h internal sub-system fault. 1. Review alert messages for possible trends. 2. Correct possible problems. 52 motor tachometer fault ...

  • Page 75

    Page 71 n eo t herm boilers and water heaters 79 outlet high limit h or l 1. Check wiring and correct any possible errors. 2. Replace the outlet high limit. 3. If previous steps are correct and fault persists, replace the module. 80 dhw (domestic hot water) high limit h or l 1. Check wiring and corr...

  • Page 76

    Page 72 laars heating systems 100 pressure sensor fault h 1. Verify the pressure sensor is a 4-20 ma source. 2. Check wiring and correct any possible errors. 3. Test pressure sensor for correct operation. 4. Replace the pressure sensor. 5. If previous steps are correct and fault persists, replace th...

  • Page 77

    Page 73 n eo t herm boilers and water heaters 150 flame not detected h sequence returns to standby and restarts sequence at the beginning of purge after the hf switch opens if fl ame detected during safe start check up to flame establishing period. 154 purge fan switch on h or l 1. Purge fan switch i...

  • Page 78

    Page 74 laars heating systems 184 invalid blower / spark output setting l 1. Return to confi guration mode and recheck selected parameters, reverify and reset module. 2. If fault repeats, verify electrical grounding. 3. If fault repeats, replace module. 185 invalid delta t limit enable setting l 186 ...

  • Page 79

    Page 75 n eo t herm boilers and water heaters 221 unconfi gured dhw (domestic hot water) high limit setpoint setting l 1. Return to confi guration mode and recheck selected parameters, reverify and reset module. 2. If fault repeats, verify electrical grounding. 3. If fault repeats, replace module. 222...

  • Page 80

    Page 76 laars heating systems 11.3 diagnostic tests and input/ output indicators two kinds of screens are grouped together in this section: • detailed indications of the input and output signals • diagnostic tests of the pumps and burner modulation note that these functions apply to just one selecte...

  • Page 81

    Page 77 n eo t herm boilers and water heaters 11.4 lead/lag slave diagnostics the control system includes a diagnostic screen that lists some information on the lead/lag slaves in the system. See menu 13 menu 13. Lead/lag diagnostics use the left- and right-arrows to see all of the columns in the di...

  • Page 82

    Page 78 laars heating systems select one of the controllers listed on the right side of the screen. Press one of the buttons below the right column to see the snapshot. See menu 18. Menu 18. Typical control snapshot the show status button captures the current status of the i/o of the control only. S...

  • Page 83

    Page 79 n eo t herm boilers and water heaters 12.2partslist size size size size size size size size size item description nth 150 nth 210 nth 285 nth 399 nth 500 nth 600 nth 750 nth 850 ntv150 ntv 199 ntv 285 ntv 399 ntv 500 ntv 600 ntv 750 ntv 850 jacketcomponents–see parts illustration 1 1 front p...

  • Page 84

    Page 80 laars heating systems size size size size size size size size item description nth 150 nth 210 nth 285 nth 399 nth 500 nth 600 nth 750 nth 850 ntv 150 ntv 199 ntv 285 ntv 399 ntv 500 ntv 600 ntv 750 ntv 850 28 heat exch. Rail clip — — r50d1006 — — — — — (2) 30 pvc reducer rp2053000 rp2053000...

  • Page 85

    Page 81 n eo t herm boilers and water heaters size size size size size size size size item description nth 150 nth 210 nth 285 nth 399 nth 500 nth 600 nth 750 nth 850 ntv 150 ntv 199 ntv 285 ntv 399 ntv 500 ntv 600 ntv 750 ntv 850 64 duplex outlet water re2319900 re2319900 re2319900 re2319900 re2319...

  • Page 86

    Page 82 laars heating systems partsillustration1. Jacketcomponents.

  • Page 87

    Page 83 n eo t herm boilers and water heaters partsillustration2. Internalcomponents, sizes 150–210 partsillustration3. Internalcomponents, sizes 285–600

  • Page 88

    Page 84 laars heating systems partsillustration4. Internalcomponents,sizes750-850

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    Page 85 n eo t herm boilers and water heaters partsillustration5. Gastraincomponents,sizes150-500 sizes 150-285.

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    Page 86 laars heating systems partsillustration6. Gastraincomponents,sizes600-850

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    Page 87 n eo t herm boilers and water heaters partsillustration7. Heatexchangercomponents 68a sizes 285 -.

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    Page 88 laars heating systems partsillustration8. Electricalcomponents (front) battery ( cr2032 ) touchscreen (back).

  • Page 93

    Page 89 n eo t herm boilers and water heaters notes:.

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    Page 90 laars heating systems notes:.

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    Page 91 n eo t herm boilers and water heaters notes:.

  • Page 96

    H2374100b customer service and product support: 800.900.9276•fax800.559.1583 headquarters: 20industrialway,rochester,nh,usa03867•603.335.6300•fax603.335.3355 1869 sismet road, mississauga, ontario, canada l4w 1w8 • 905.238.0100 • fax 905.366.0130 www.Laars.Com printed in u.S.A. © laars heating syste...