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Lab.gruppen fP Series FP 2400Q Service Manual

Other manuals for fP Series FP 2400Q: Brochure, Specifications, User Manual

Summary of fP Series FP 2400Q

  • Page 1

    Ñmoqmmn= pbosf`b=j^kr^i= = sÉêëáçå=o i~ÄkÖêìééÉå=^_= dìääêÉÖåëî®ÖÉå=nsi=pbjqpq=qq==hrkdp_^`h^i=ptbabk= mÜçåÉw=hqs=pmm=rs=ou=mm= c~ñw=hqs=pmm=rs=ou=vv= áåÑç]ä~ÄÖêìééÉåkÅçã = ïïïkä~ÄÖêìééÉåkÅçã=.

  • Page 2

    = pÉêîáÅÉ=j~åì~ä=Ñmoqmmn= m~ÖÉ=n=eqf = = fp2400q internal connections ..........................................................................................2 component list ..................................................................................................3 variant specific compon...

  • Page 3

    = pÉêîáÅÉ=j~åì~ä=Ñmoqmmn= m~ÖÉ=o=eqf = = fåíÉêå~ä=ÅçååÉÅíáçåë=.

  • Page 4: `çãéçåéåí=Äáëí=

    = pÉêîáÅÉ=j~åì~ä=Ñmoqmmn= m~ÖÉ=p=eqf = = `çãéçåÉåí=äáëí= - safety critical component. Should only be replaced with the specified type. Position partnumber description comment fan401 f80x25-24hs fan 80x80x25mm 24vdc high speed fan402 f80x25-24hs fan 80x80x25mm 24vdc high speed k401 2k4fui9330_lab tra...

  • Page 5

    = pÉêîáÅÉ=j~åì~ä=Ñmoqmmn= m~ÖÉ=q=eqf = = pé~êÉé~êí=äáëí=Ñçê=Ñmoqmmn= completed modules partnumber description a04b-6-2 amplifier 400w class b, variant 6-2 in4-cm 4 channel input amplifier, variant cm ld54-4x6-2 led display 5 x led 4 channel, variant 4x6-2 out4chab-a04b 4 channel output connector boa...

  • Page 6

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=n=enmf = = a04b / a08b schematics for a04b, a08b.............................................................................2 board placement for a04b ...............................................................................3 board placement for a08b ..........

  • Page 7

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=o=enmf = = pÅÜÉã~íáÅë=Ñçê=^mq_i=^mu_=.

  • Page 8

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=p=enmf = = _ç~êÇ=éä~ÅÉãÉåí=Ñçê=^mq_=.

  • Page 9

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=q=enmf = = _ç~êÇ=éä~ÅÉãÉåí=Ñçê=^mu_=.

  • Page 10

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=r=enmf = = `çãéçåÉåí=äáëí=Ñçê=^mq_i=^mu_=j=êÉî=mq^= - safety critical component. Should only be replaced with the specified type. Position partnumber description comment side c1 150p100vnp05%5 capacitor ceramic 150p 100v np0 5% 5mm top c2 470u16v capacitor electrol...

  • Page 11

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=s=enmf = = position partnumber description comment side fu1 variant dependent, see separate list top fu2 variant dependent, see separate list top l1 variant dependent, see separate list top ntc1 ntc150km3_epc resistor ntc 150k m3 epcos b57045-k154-k top ntc2 ntc150...

  • Page 12

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=t=enmf = = position partnumber description comment side q43 mjl3281_sa transistor bipolar power mjl3281 surface mounted may have different value bot. Q44 mjl1302_sa transistor bipolar power mjl1302 surface mounted may have different value bot. Q45 variant dependent...

  • Page 13

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=u=enmf = = position partnumber description comment side r38 180r.25w5% resistor carbon film 180r.25w5% top r39 1k8.25w5% resistor carbon film 1k8.25w5% top r40 47r.25w5% resistor carbon film 47r.25w5% top r41 330k.7w1% resistor metal film 330k.7w1% top r42 47r.25w5...

  • Page 14

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=v=enmf = = position partnumber description comment side r93 10r2w5% resistor metal film 10r 2w 5% top r94 4r75w5% resistor wirewound 4r7 5w 5% top r95 variant dependent, see separate list top r96 r335w10% resistor wirewound r33 5w 10% top r97 r335w10% resistor wire...

  • Page 15

    = pÉêîáÅÉ=j~åì~ä=^mq_=l=^mu_= m~ÖÉ=nm=enmf = = position a08b-6.5-2 a08b-10-2 a08b-11-2 a08b-13-2 q36 mjl21194_sa mjl21194_sa mjl21194_sa mjl21194_sa q37 mjl21194_sa mjl21194_sa mjl21194_sa mjl21194_sa q38 - mjl21194_sa mjl21194_sa mjl21194_sa q42 - mjl21194_sa - mjl21194_sa q45 - mjl21193_sa - mjl21...

  • Page 16

    = pÉêîáÅÉ=j~åì~ä=fkq= m~ÖÉ=n=erf = = in4 schematics for in4............................................................................................2 board placement for in4...................................................................................3 component list for in4 - rev 03...........

  • Page 17

    = pÉêîáÅÉ=j~åì~ä=fkq= m~ÖÉ=o=erf = = pÅÜÉã~íáÅë=Ñçê=fkq=.

  • Page 18

    = pÉêîáÅÉ=j~åì~ä=fkq= m~ÖÉ=p=erf = = _ç~êÇ=éä~ÅÉãÉåí=Ñçê=fkq=.

  • Page 19

    = pÉêîáÅÉ=j~åì~ä=fkq= m~ÖÉ=q=erf = = `çãéçåÉåí=äáëí=Ñçê=fkq=j=êÉî=mp= - safety critical component. Should only be replaced with the specified type. Position partnumber description comment side c1 100n63vmmk5 capacitor polyester 100n 63v mmk 5mm top c2 22p200vnp05%5 capacitor ceramic 22p 200v np0 5% ...

  • Page 20

    = pÉêîáÅÉ=j~åì~ä=fkq= m~ÖÉ=r=erf = = position partnumber description comment side r103 10k.7w1% resistor metal film 10k.7w1% top r104 variant dependent, see separate list top r105 47r.25w5% resistor carbon film 47r.25w5% top r201 10k.7w1% resistor metal film 10k.7w1% top r202 variant dependent, see ...

  • Page 21

    = pÉêîáÅÉ=j~åì~ä=iarq= m~ÖÉ=n=erf = = ld54 schematics for ld54 ........................................................................................2 board placement for ld54................................................................................3 component list for ld54-4x6-2 - rev 01 .....

  • Page 22

    = pÉêîáÅÉ=j~åì~ä=iarq= m~ÖÉ=o=erf = = pÅÜÉã~íáÅë=Ñçê=iarq=.

  • Page 23

    = pÉêîáÅÉ=j~åì~ä=iarq= m~ÖÉ=p=erf = = _ç~êÇ=éä~ÅÉãÉåí=Ñçê=iarq=.

  • Page 24

    = pÉêîáÅÉ=j~åì~ä=iarq= m~ÖÉ=q=erf = = `çãéçåÉåí=äáëí=Ñçê=iarqjqñsjo=j=êÉî=mn= - safety critical component. Should only be replaced with the specified type. Position partnumber description comment side c1 4u7100v5x10a capacitor electrolytic 4u7 100v 5x10mm axial top c101 4u7100v5x10a capacitor electr...

  • Page 25

    = pÉêîáÅÉ=j~åì~ä=iarq= m~ÖÉ=r=erf = = position partnumber description comment side r1 33k.25w5% resistor carbon film 33k.25w5% top r2 100r.7w1% resistor metal film 100r.7w1% top r3 220r.25w5% resistor carbon film 220r.25w5% top r4 2k7.25w5% resistor carbon film 2k7.25w5% top r5 1k21w5% resistor meta...

  • Page 26

    = pÉêîáÅÉ=j~åì~ä=lrqq= m~ÖÉ=n=eqf = = out4 schematics for out4........................................................................................2 board placement for out4...............................................................................3 component list for out4-a04b - rev 01a .......

  • Page 27

    = pÉêîáÅÉ=j~åì~ä=lrqq= m~ÖÉ=o=eqf = = pÅÜÉã~íáÅë=Ñçê=lrqq=.

  • Page 28

    = pÉêîáÅÉ=j~åì~ä=lrqq= m~ÖÉ=p=eqf = = _ç~êÇ=éä~ÅÉãÉåí=Ñçê=lrqq=.

  • Page 29

    = pÉêîáÅÉ=j~åì~ä=lrqq= m~ÖÉ=q=eqf = = `çãéçåÉåí=äáëí=Ñçê=lrqqj^mq_=j=êÉî=mn^= - safety critical component. Should only be replaced with the specified type. Position partnumber description comment side c1 10n250vmmk5 capacitor polyester 10n 250v mmk 5mm top c2 2u250vmmk5 capacitor polyester 2u2 50v m...

  • Page 30

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=n=enuf = = sp80fa / sp80fb functional description for switch mode powersupply sp80fa & sp80fb......2 schematics for sp80fa & sp80fb..................................................................4 schematics for sp80fa, sp80fb & pind.............................

  • Page 31

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=o=enuf = = cìåÅíáçå~ä=ÇÉëÅêáéíáçå=Ñçê=ëïáíÅÜ=ãçÇÉ=éçïÉêëìééäó=pmumc^=c=pmumc_= theory of function sp80fa-board: ac-power is coming in to terminal p1, passing interference filter l1, l2 and then reaching re1 and r5. In some variants the on-off switch is located ...

  • Page 32

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=p=enuf = = -check q1, q2, q3 (sp80fb). It is now possible to increase the voltage across c8 and c9 (sp80fa) to approx. 300v without current inrush. Measure across q1 (sp80fb) collector and emitter with an oscilloscope. This oscilloscope should be connected to m...

  • Page 33

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=q=enuf = = pÅÜÉã~íáÅë=Ñçê=pmumc^=c=pmumc_=.

  • Page 34

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=r=enuf = = pÅÜÉã~íáÅë=Ñçê=pmumc^i=pmumc_=c=mfka=.

  • Page 35: Pmumc^=

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=s=enuf = = pmumc^= _ç~êÇ=éä~ÅÉãÉåí=Ñçê=pmumc^=j=êÉî=mq=.

  • Page 36

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=t=enuf = = _ç~êÇ=éä~ÅÉãÉåí=Ñçê=pmumc^=j=êÉî=ms=.

  • Page 37

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=u=enuf = = `çãéçåÉåí=äáëí=Ñçê=pmumc^=j=êÉî=ms= - safety critical component. Should only be replaced with the specified type. Position partnumber description comment side c1 u47x22.5 capacitor 470n x2 metallized propylene 22.5mm top c2 variant dependent, see sep...

  • Page 38

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=v=enuf = = position partnumber description comment side r6 33r.25w5% resistor carbon film 33r.25w5% top r7 2r21w5% resistor metal film 2r2 1w 5% top r8 variant dependent, see separate list may have different value top r9 variant dependent, see separate list may...

  • Page 39

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=nm=enuf = = position sp80fa-4x6-2 sp80fa-2x13-2 sp80fa-2x17-2 sp80fa-2x32-2 l1 2x3m7h8a-lab 2x3m7h8a-lab 2x3m7h8a-lab 2x4m7h16a-lab l2 2x3m7h8a-lab 2x3m7h8a-lab 2x3m7h8a-lab 2x4m7h16a-lab q4 tip132 tip132 irf730 irf730 r5 47r9w5%17mso5 47r9w5%17mso5 47r9w5%17ms...

  • Page 40

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=nn=enuf = = aÉëÅêáéíáçå=Ñçê=î~êá~åí=ÇÉéÉåÇÉåí=ÅçãéçåÉåíë= partnumber description 1500u200v35x504tsi cap. Electrolytic 1500u 200v 35x50mm 4 terminals snap in 150k.25w5% resistor carbon film 150k.25w5% 15v.4w5% diode zener 15v .4w 5% 1800u160v30x50 capacitor elec...

  • Page 41: Pmumc_=

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=no=enuf = = pmumc_= _ç~êÇ=éä~ÅÉãÉåí=Ñçê=pmumc_=c=mfka=.

  • Page 42

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=np=enuf = = `çãéçåÉåí=äáëí=Ñçê=mfkai=pmumc_=j=êÉî=mn^= - safety critical component. Should only be replaced with the specified type. Position partnumber description comment side c01 variant dependent, see separate list top c1a variant dependent, see separate li...

  • Page 43

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=nq=enuf = = position partnumber description comment side q2 sgw25n120ly transistor igbt power sgw25n120 lying may have different value bot. Q3 sgw25n120ly transistor igbt power sgw25n120 lying may have different value bot. Q4 bc327 transistor bipolar signal bc3...

  • Page 44

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=nr=enuf = = position partnumber description comment side r43 r04m.6 resistor jumper 0r 4modules d.6mm top r44 variant dependent, see separate list top r45 variant dependent, see separate list top r46 variant dependent, see separate list top r47 variant dependen...

  • Page 45

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=ns=enuf = = position sp80fb-4x6-2 sp80fb-2x11-2 sp80fb-2x13-2 sp80fb-2x17-2 sp80fb-2x32-2 r27 4r7.25w5% 4r7.25w5% 4r7.25w5% 4r7.25w5% r04m.6 r30 56k.7w1% 56k.7w1% 56k.7w1% 56k.7w1% 180k.7w1% r32 133k.7w1% 88k7.7w1% 169k.7w1% 88k7.7w1% 88k7.7w1% r33 270k.7w1% - ...

  • Page 46

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=nt=enuf = = position sp80fb-4x6-2u sp80fb-2x11-2u sp80fb-2x13-2u sp80fb-2x17-2u sp80fb-2x32-2u r9 1k52w5%so5 1k52w5%so5 1k52w5%so5 1k52w5%so5 1k3w5%so5 r19 5k62.7w1% 5k62.7w1% 5k62.7w1% 5k62.7w1% 5k9.7w1% r23 8k2.7w1% 6k8.7w1% 6k8.7w1% 6k8.7w1% 6k8.7w1% r27 4r7...

  • Page 47

    = pÉêîáÅÉ=j~åì~ä=pmumc^=l=pmumc_= m~ÖÉ=nu=enuf = = 330r2w5%so5 resistor metal film 330r 2w 5% 5mm stand off 33k9w5%17mso5 resistor wirewound 33k 9w 5% 17modules 5mm stand off 39v.4w2% diode zener 39v .4w 2% 3k3.7w1% resistor metal film 3k3.7w1% 400uhefd30_lab inductor 400uh efd30 lab.Gruppen rev 01 ...