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Land Pride Accu-Z Razor ZSR54 Operator's Manual

Other manuals for Accu-Z Razor ZSR54: Service Manual

Summary of Accu-Z Razor ZSR54

  • Page 1

    Table of contents cover photo may show optional equipment not supplied with standard unit. © copyright 2010 printed read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend...

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    Z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents © copyright 2010 all rights reserved land pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this ma...

  • Page 3

    1 important safety information 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents important safety information ▲ these are common practices that may or may not be applicable to the products described in this manual. Safety at all times thoroughly read and und...

  • Page 4

    2 important safety information z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents these are common practices that may or may not be applicable to the products described in this manual. Practice safe maintenance ▲ understand procedure before doing work. Use pr...

  • Page 5

    3 important safety information 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents prepare for emergencies ▲ be prepared if a fire starts. ▲ keep a first aid kit and fire extinguisher handy. ▲ keep emergency numbers for doctor, ambulance, hospital and fire dep...

  • Page 6

    4 important safety information z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents safety labels your mower comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions. 1. Keep ...

  • Page 7

    5 important safety information 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents 838-307c warning: moving parts 27754 838-833c warning: fuel (imbedded in fuel tank) 838-310c warning: general 27754 27756.

  • Page 8

    6 important safety information z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents 838-815c warning: rollover hazard 27755 838-306c warning: do not operator without deflector 27755 838-308c warning: rotating blade hazard 27755.

  • Page 9

    7 important safety information 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents 27757 838-444c danger: muffler hot (both sides of engine) floor platform & pulley shields have been removed to show decals 27757 818-543c danger: guard missing 3- places 848-268...

  • Page 10

    8 introduction z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents introduction the parts on your mower have been specially designed and should only be replaced with genuine land pride parts. Therefore, should your mower require replacement parts go to your la...

  • Page 11

    9 introduction 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents further assistance your dealer wants you to be satisfied with your new mower. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the...

  • Page 12

    10 section 1: assembly & set-up z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents section 1: assembly & set-up uncrating instructions the shipping crate is assembled together with nails. It can be disassembled by prying or cutting the lumber apart. Be carefu...

  • Page 13

    11 section 1: assembly & set-up 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents discharge chute assembly figure 1-3 discharge chute assembly refer to figure 1-3: model zt72 riding mower discharge chute is shipped loose. Zt60 discharge chute is shipped atta...

  • Page 14: Warning

    12 section 1: assembly & set-up z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents zsr hitch plate assembly refer to figure 1-6: a hitch plate (#1) is supplied with the zsr mowers and is shipped turned around backwards and mounted to the rear bumper. 1. Remov...

  • Page 15

    13 section 2: operating procedures 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents mower features refer to figure 2-1: your zero turn riding mower is designed with innovative and state-of-the-art features. Knowing the location and how these features work w...

  • Page 16: Warning

    14 section 2: operating procedures z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents operating check list hazard control and accident prevention are dependent upon awareness, concern, prudence and proper training involved in operation, transport, maintenance...

  • Page 17

    15 section 2: operating procedures 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents choke refer to figure 2-2 on page 14: a cable is linked from the choke control knob to the engine for choking the engine during starting. Pull up on the knob to turn choke c...

  • Page 18

    16 section 2: operating procedures z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents control levers refer to figure 2-4 & figure 2-5 on page 15: the control levers are used to steer, accelerate, decelerate, stop and change direction of travel. Always move bo...

  • Page 19: Danger

    17 section 2: operating procedures 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents safety start interlock system the mower is equipped with a safety start interlock system consisting of blade engagement switch, seat switch, park brake switch and control le...

  • Page 20: Warning

    18 section 2: operating procedures z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents to decrease speed and stop ! Warning in the event of a system shutdown while mowing, move control levers to neutral and spread them fully apart. See figure 2-4 on page 15. A...

  • Page 21: Warning

    19 section 2: operating procedures 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents accessing area beneath the seat refer to figure 2-8: the compartment below the seat platform (#1) is where the battery, control lever linkages, hydrostatic drives, belts and...

  • Page 22: Danger

    20 section 2: operating procedures z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents safe operating instructions the safe operation of any machinery is a big concern to all consumers. Your zero turn riding mower has been designed with many built-in safety fe...

  • Page 23

    21 section 2: operating procedures 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents ▲ stay two or more mower widths away from drop-offs such as ditches and retaining walls. Use a walk behind mower or string trimmer close to drop-offs. ▲ do not drive too clo...

  • Page 24

    22 section 2: operating procedures z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents sharp depressions or raised obstacles (such as gutters or curbs) should not be directly approached at high speed in an attempt to jump them as the operator could be thrown f...

  • Page 25: Warning

    23 section 3: adjustments 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents ! Warning unless specifically required, do not have engine running when servicing or making adjustments to the mower. Place both control levers in the park position and remove igniti...

  • Page 26: Warning

    24 section 3: adjustments z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents steering control linkage figure 3-2 27768 neutral parking slot neutral parking slot steering adjustments the steering levers on the mower may over time require readjusting. Some adju...

  • Page 27

    25 section 3: adjustments 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents upper control lever the upper control levers may be adjusted while in neutral position for height, reach and forward travel to fit the operator’s steering comfort zone. Height adjust...

  • Page 28

    26 section 3: adjustments z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents ground drive belt adjustment refer to figure 3-4: the ground drive belt (#1) is tensioned at the factory and will require readjustment as the belt stretches from wear. Replace belt w...

  • Page 29: Warning

    27 section 3: adjustments 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents deck adjustments the mower deck has three areas that may need to be checked occasionally and adjusted when needed. • deck cutting height and leveling • deck lift assist springs • ant...

  • Page 30

    28 section 3: adjustments z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents deck lift assist springs refer to figure 3-8: there are two deck lift assist springs. The right side deck lift compression spring (#22) is factory set with 1/4" space between spring ...

  • Page 31

    29 section 3: adjustments 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents anti-scalp rollers refer to figure 3-10: on the front of the mower deck are four anti-scalp rollers (#6). Their purpose is to minimize scalping the ground when mowing on rough uneven...

  • Page 32

    30 section 4: options & accessories z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents folding soft top canopy 357-194a soft top canopy refer to figure 4-1: keep the sun off with this easily assembled, rops attached canopy. Made with a lightweight aluminum fr...

  • Page 33: Warning

    31 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents maintenance regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information...

  • Page 34: Warning

    32 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents torque requirements refer to “torque values chart” on page 58 to determine correct torque values when tightening hardware. See "additional torque values" at the bottom ...

  • Page 35

    33 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents notes: 1. Initial engine oil and oil filter change is after the first 5 hours of operation. Thereafter, change engine oil and oil filter every 50 hours of operation. Ch...

  • Page 36

    34 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents maintenance locations your z riding mower is designed with innovative state-of -the art components that should be maintained. Knowing the location and how to maintain t...

  • Page 37

    35 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents top view of mower (kawasaki engine shown) figure 5-4 bottom view of mower (deck not shown) figure 5-5 27764 26 29 28 32 24 23 16 22 31 17 18 left side right side 30 27 ...

  • Page 38: Warning

    36 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents electrical system refer to figure 5-6: the mower is equipped with a 12 volt negative ground electrical system powered by a battery located under the seat. When worn out...

  • Page 39: Danger

    37 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents hydrostatic drive system ! Danger hydraulic fluid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic sy...

  • Page 40

    38 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents transaxle oil and filter change refer to figure 5-10 & figure 5-11 on page 38: the mower has two independent hydrostatic transaxle systems. Each system will require sep...

  • Page 41: Danger

    39 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents 13. Reinstall expansion tank cap (#7) by hand. Be careful to not overtighten. 14. Wipe off all excess oil. A degreaser may be needed to remove excess oil. 15. Repeat st...

  • Page 42: Danger

    40 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents refer to figure 5-12: the fuel tanks are located on the mower’s fenders. Total capacity of the fuel tanks is 12 u.S. Gallons. Before filling, push blade engagement swit...

  • Page 43

    41 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents general engine maintenance detailed instructions and recommendations for break-in and general maintenance are specified in the engine operator’s manual. Please refer to...

  • Page 44

    42 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents engine air filter a specially designed dry filter is standard equipment and supplies clean combustion air to the engine. Internal type air filters refer to figure 5-16:...

  • Page 45

    43 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents air filter handling refer to figure 5-18: prevent costly and non-warrantable premature engine damage by maintaining the air filter properly. Many engine problems are du...

  • Page 46: Danger

    44 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents belt maintenance ! Danger before raising the floor platform or removing pulley guards, make certain the blade engagement switch has been shut off, the deck has been pro...

  • Page 47

    45 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents deck drive belt layout figure 5-20 1. Ground drive pulley 2. Deck drive pulley 3. Deck drive belt 4. Deck belt pulley 5. Deck blade spindle pulley 6. Tension idler 7. O...

  • Page 48: Warning

    46 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents mower blade maintenance blade inspection check mower blades daily, they are the key to power efficiency and well groomed turf. Keep them sharp, a dull blade will tear r...

  • Page 49: Warning

    47 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents refer to figure 5-24 and figure 5-25: lay the blade on a flat surface and check for distortion. Replace any distorted blade. Do not re-use spindle bolts which have stri...

  • Page 50

    48 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents end of season & long term storage take the following steps when storing the mower at the end of the season and when the unit will not be used for long periods to ensure...

  • Page 51: 100

    49 section 5: maintenance & lubrication 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents lubrication points left blade spindle access through rubber slit in pulley cover. 1 - zerk type of lubrication: multi-purpose grease quantity = as required 27754 27755 ...

  • Page 52

    50 section 5: maintenance & lubrication z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents deck lift pivot located in front of deck pivot mount 2 - zerks type of lubrication: multi-purpose grease quantity = as required every 100 hrs. Or monthly, whichever com...

  • Page 53

    51 section 6: specifications & capacities 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents section 6: specifications & capacities c engine specifications engine manufacture kawasaki briggs & stratton mower model no z models zsr models z48 z54, zsr54, zsr60 ...

  • Page 54

    52 section 6: specifications & capacities z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents trim capacity (left side) 2 1/2" 5 1/2" 3" 6" overall width chute down 62" 67 1/4" 73 3/4" overall length 71 1/2" 78 1/4" with hitch plate tire-to-tire width: 43" 48"...

  • Page 55

    53 section 6: specifications & capacities 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents 27831 27830 z48 & z54 zero turn mowers zsr54 & zsr60 zero turn mowers.

  • Page 56

    54 section 7: features and benefits z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents section 7: features and benefits z48, z54, zsr54 & zsr60 models features benefits 48", 54" & 60" cutting widths sized right and priced right for residential owners. 1 1/2" ...

  • Page 57

    55 section 7: features and benefits 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents engine air filtration the briggs & stratton and smaller kawasaki engines are provided with an internal proven 2-stage quick access filter cartridge. The 26 hp kawasaki engi...

  • Page 58

    56 section 8: troubleshooting z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents section 8: troubleshooting symptoms probable causes suggested remedies starting motor does not crank control levers are not in neutral position and fully out place control lever ...

  • Page 59

    57 section 8: troubleshooting 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents overheating air intake screen or cleaning fins clogged clean screen and fins not operating engine at rated speed increase engine speed to 3600 rpm other causes see engine operato...

  • Page 60

    58 section 9: torque & tire inflation charts z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m 11/05/10 table of contents torque values chart in-tpi 1 n m 2 ft-lb 3 n·m ft-lb n·m ft-lb mm x pitch 4 n·m ft-lb n·m ft-lb n·m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 m 5 x 0.8 4 3 6 5 9 7 1/4" -...

  • Page 61

    59 section 10: warranty 11/05/10 z48, z54, zsr54 & zsr60 accu-z razor ® zero turn mowers 357-344m table of contents warranty land pride warrants to the original purchaser that this land pride product will be free from defects in material and workmanship beginning on the date of purchase by the end u...

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    Corporate office: p.O. Box 5060 salina, kansas 67402-5060 usa www.Landpride.Com.