Table of contents © copyright 2012 printed zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm service manual 27800 7/30/12.
Zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 1/20/12 © copyright 2012 all rights reserved land pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, land pride assumes no ...
3 1/20/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents table of contents tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 electrical system . . . . . . . . . . . . . . . . . . . . . . . . . 59 hydrostatic drive system . . . . . . . . . . . . ....
4 section 1: operator controls zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 1-1 figure 1-2 figure 1-3 33678 33679 33680 steering arm removal refer to figure 1-1: 1. Loosen and remove two steering arm retaining bolts. 2. Slide steering arm up and off of the...
5 section 1: operator controls 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 1-4 figure 1-5 figure 1-6 33681 33682 33683 control arm and lever removal refer to figure 1-4: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disco...
6 section 1: operator controls zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 1-7 figure 1-8 figure 1-9 33684 33683 33682 control arm and lever installation refer to figure 1-7: 1. Install flanged wear pivot bushings in both sides of the control arm. Refer t...
7 section 1: operator controls 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 1-10 figure 1-11 figure 1-12 33685 33686 33687 park brake removal refer to figure 1-10: 1. Chock front wheels to secure mower and prevent movement while repairs are made. 2. Discon...
8 section 1: operator controls zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 1-13 figure 1-14 figure 1-15 33687 33688 33689 park brake installation refer to figure 1-13: 1. Align and insert the park lever pivot bushings in the unit frame. 2. Install compres...
9 section 1: operator controls 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 1-16 figure 1-17 figure 1-18 33690 33691 33692 deck lift removal refer to figure 1-16: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Remove the de...
10 section 1: operator controls zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 1-19 figure 1-20 figure 1-21 33693 33694 33695 deck lift installation refer to figure 1-19: 1. Raise and block deck up to allow chains to be loose during the installation of the l...
11 section 1: operator controls 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 1-22 figure 1-23 figure 1-24 33685 33696 33697 control panel removal refer to figure 1-22: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconne...
12 section 1: operator controls zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 1-25 figure 1-26 figure 1-27 33698 33699 33685 control panel installation refer to figure 1-25: 1. Start by routing the throttle and choke cable though the top of the fuel tank an...
13 section 2: seat & frame 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 2-1 figure 2-2 figure 2-3 33700 33701 33702 seat and latch removal refer to figure 2-1: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconnect batte...
14 section 2: seat & frame zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 2-4 figure 2-5 figure 2-6 33703 33704 seat and latch installation refer to figure 2-4: 1. Align and install seat pan on seat with four bolts, lock washers and flat washers. 2. Center s...
15 section 2: seat & frame 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 2-7 figure 2-8 figure 2-9 33706 33707 33706 floor panel removal refer to figure 2-7: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Loosen and remove f...
16 section 2: seat & frame zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 2-10 figure 2-11 figure 2-12 33708 33709 33710 engine bumper guard removal refer to figure 2-10: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconn...
17 section 3: mower deck 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 3-1 figure 3-2 figure 3-3 33711 33712 33690 deck removal refer to figure 3-1: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Remove the deck height stop ...
18 section 3: mower deck zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 3-4 figure 3-5 figure 3-6 33713 33714 33715 deck installation refer to figure 3-4: 1. Slide the deck assembly under the mower and align the deck so that the lift chains are under each of...
19 section 3: mower deck 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 3-7 figure 3-8 figure 3-9 33716 33717 33715 pulley and blade hub removal refer to figure 3-7: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Remove the f...
20 section 3: mower deck zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 3-10 figure 3-11 33718 33719 spindle hub rebuild refer to figure 3-10: 1. Secure spindle hub assembly in vice with the lower shaft and bearing clear of vise clamps. 2. With spindle pulle...
21 section 3: mower deck 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 3-12 33720 refer to figure 3-12: 14. Thread the blade hub onto the spindle shaft. Ensure that the stepped bearing surface is facing the lower bearing and tighten until firmly secured aga...
22 section 4: electrical system zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 4-1 figure 4-2 figure 4-3 33721 33722 33722 battery assembly removal refer to figure 4-1: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. For ease ...
23 section 4: electrical system 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 4-4 figure 4-5 figure 4-6 33723 33724 33725 wiring harness removal refer to figure 4-4: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconnect ...
24 section 4: electrical system zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 4-7 figure 4-8 figure 4-9 33726 33699 33724 wiring harness installation refer to figure 4-7: 1. Lay out the main wiring harness and check all the connections for good crimps and t...
25 section 4: electrical system 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents 27774 main harness wiring schematics.
26 section 4: electrical system zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents engine wiring schematics briggs & stratton engine wiring schematics kawasaki engine wiring schematics 27789 27824.
27 section 5: fuel system 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 5-1 figure 5-2 figure 5-3 33727 33681 33728 fuel valve and hose removal refer to figure 5-1: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconnect b...
28 section 5: fuel system zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 5-4 figure 5-5 figure 5-6 33729 33730 33681 fuel valve and hose installation refer to figure 5-4: 1. Install the fuel line clamps on the hoses approximately 2 inches from the end of the...
29 section 5: fuel system 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 5-7 figure 5-8 figure 5-9 33728 33731 33732 fuel tank removal refer to figure 5-7: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconnect battery to ...
30 section 5: fuel system zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 5-10 figure 5-11 figure 5-12 33731 33732 33728 fuel tank installation refer to figure 5-10: 1. Install the fuel tank outlet into the fuel tank. Insure that the tube of the outlet is ins...
31 section 6: wheels 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 6-1 figure 6-2 figure 6-3 33733 33734 33735 front caster wheel removal refer to figure 6-1: 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2....
32 section 6: wheels zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 6-4 figure 6-5 figure 6-6 33734 33736 33735 front caster wheel installation refer to figure 6-4: 1. Align and install the wheel axle bolt though the fork, axle bushing, and wheel. 2. Secure ...
33 section 6: wheels 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 6-7 figure 6-8 figure 6-9 33737 33738 33739 front axle removal refer to figure 6-7: 1. Chock rear drive wheels to secure mower and prevent movement while repairs are made. 2. Raise and secur...
34 section 6: wheels zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 6-10 figure 6-11 figure 6-12 33714 33740 33741 front axle installation refer to figure 6-10: 1. Align and install the front end pivot on the unit frame with the three front end pivot mount b...
35 section 6: wheels 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 6-13 figure 6-14 33742 33743 rear drive wheel removal refer to figure 6-13: 1. Chock the front caster wheels to secure mower and prevent movement while repairs are made. 2. Loosen the rear d...
36 section 7: power train zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 7-1 figure 7-2 figure 7-3 33710 33744 33745 muffler removal refer to figure 7-1: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. For ease of access remov...
37 section 7: power train 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 7-4 figure 7-5 figure 7-6 33746 33725 33747 engine removal refer to figure 7-4: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconnect battery to pre...
38 section 7: power train zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 7-7 figure 7-8 figure 7-9 33748 33696 33727 engine installation refer to figure 7-7: 1. Assemble components for the unit specification to the engine. Install muffler, air cleaner, oil d...
39 section 7: power train 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 7-10 figure 7-11 figure 7-12 33749 33711 33750 clutch removal refer to figure 7-10: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconnect battery to...
40 section 7: power train zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 7-13 figure 7-14 figure 7-15 33747 33750 33715 clutch installation refer to figure 7-13: 1. To prevent accidental start, unplug the coil wires on both spark plugs prior to the installat...
41 section 7: power train 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 7-16 figure 7-17 figure 7-18 33747 33751 33752 transaxle removal refer to figure 7-16: 1. Chock wheels to secure mower and prevent movement while repairs are made. 2. Disconnect battery...
42 section 7: power train zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 7-19 figure 7-20 33753 33754 refer to figure 7-19: 9. Loosen and disconnect the drive control rod from the pump control bracket. 10. Drain transaxle oil into an appropriate waist oil co...
43 section 7: power train 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents figure 7-21 figure 7-22 figure 7-23 33755 33756 33757 transaxle installation refer to figure 7-21: 1. Assembly the bypass rod spring assembly by sliding the spring over the release bracket to ...
44 section 7: power train zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents figure 7-24 figure 7-25 33751 33743 refer to figure 7-24: 9. Connect and secure the expansion tank to the top of the transaxle with spring hose clamp. Fill transaxle with sae 20w-50 engine oil...
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46 section 8: adjustments zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents section 8: adjustments ! Warning unless specifically required, do not have engine running when servicing or making adjustments to the mower. Place both control levers in the park position and ...
47 section 8: adjustments 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents steering control linkage figure 3-2 27768 neutral parking slot neutral parking slot steering adjustments the steering levers on the mower may over time require readjusting. Some adjustments ca...
48 section 8: adjustments zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents upper control lever the upper control levers may be adjusted while in neutral position for height, reach, and forward travel to fit the operator’s steering comfort zone. Height adjustment refe...
49 section 8: adjustments 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents ground drive belt adjustment refer to figure 3-4: the ground drive belt (#1) is tensioned at the factory and will require readjustment as the belt stretches from wear. Replace belt when it bec...
50 section 8: adjustments zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents deck adjustments the mower deck has three areas that may need to be checked occasionally and adjusted when needed. • deck cutting height and leveling • deck lift assist springs • anti-scalp ro...
51 section 8: adjustments 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents deck lift assist springs refer to figure 3-8: there are two deck lift assist springs. The right side deck lift compression spring (#22) is factory set with 1/4" space between spring assist fla...
52 section 8: adjustments zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents anti-scalp rollers refer to figure 3-10: on the front of the mower deck are four anti-scalp rollers (#6). Their purpose is to minimize scalping the ground when mowing on rough uneven terrain. ...
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54 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents section 8: maintenance & lubrication maintenance regular scheduled maintenance is the best prevention for costly downtime and expensive, premature repair. Correct problems as qui...
55 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents notes: 1. Initial engine oil and oil filter change is after the first 5 hours of operation. Thereafter, change engine oil and oil filter every 50 hours of operation. Change every...
56 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents maintenance locations your zsr zero turn mower is designed with innovative state-of -the art components that should be maintained. Knowing the location and how to maintain these ...
57 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents top view of mower (kawasaki engine shown) figure 5-3 bottom view of mower (deck not shown) figure 5-4 27764 26 29 28 32 24 23 16 22 31 17 18 left side right side 30 27 31 30 16 1...
58 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents torque requirements refer to “torque values chart” on page 79 to determine correct torque values when tightening hardware. See “additional torque values” at the bottom of the cha...
59 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents electrical system refer to figure 5-6: the mower is equipped with a 12 volt negative ground electrical system powered by a battery located under the seat. When worn out, replace ...
60 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents hydrostatic drive system ! Danger hydraulic fluid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Use...
61 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents 9. Remove top port plug (#4). This will allow the transaxles to vent during oil fill. 10. Fill transaxle with oil by adding oil to the expansion tank (#7) until oil appears at th...
62 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents fuel system refer to figure 5-12: the fuel tanks are located on the mower’s fenders. Total capacity of the fuel tanks is 12 u.S. Gallons. Before filling, push blade engagement sw...
63 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents evaporative emission control system all land pride zero turn mowers will be epa compliant on the required january 1, 2012 date. Mowers that are epa compliant now have a decal on ...
64 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents belt maintenance ! Danger before raising floor platform or removing pulley guards, make certain blade engagement switch has been shut off, deck has been properly blocked up, engi...
65 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents deck drive belt layout figure 5-15 1. Ground drive pulley 2. Deck drive pulley 3. Deck drive belt 4. Deck belt pulley 5. Deck blade spindle pulley 6. Tension idler 7. Over-center...
66 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents mower blade maintenance blade inspection check mower blades daily, they are the key to power efficiency and well groomed turf. Keep them sharp, a dull blade will tear rather than...
67 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents refer to figure 5-20: 5. Sharpen blade by following the grinding pattern shown in figure 5-20. A. Grind cutting edge at the same bevel as the original angle. (27 1/2 degrees). B....
68 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents general engine maintenance detailed instructions and recommendations for break-in and general maintenance are specified in the engine operator’s manual. Please refer to this manu...
69 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents engine air filter a specially designed dry filter is standard equipment and supplies clean combustion air to the engine. Internal type air filters refer to figure 5-23: 18.5 hp a...
70 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents air filter handling refer to figure 5-25: prevent costly and non-warrantable premature engine damage by maintaining the air filter properly. Many engine problems are due to impro...
71 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents end of season & long term storage take the following steps when storing the mower at the end of the season and when the unit will not be used for long periods to ensure readiness...
72 section 8: maintenance & lubrication zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents lubrication points left blade spindle access through rubber slit in pulley cover. 1 - zerk type of lubrication: multi-purpose grease quantity = as required 27754 27755 25 hours 2...
73 section 8: maintenance & lubrication 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents deck lift pivot located in front of deck pivot mount 2 - zerks type of lubrication: multi-purpose grease quantity = as required every 100 hrs. Or monthly, whichever comes first. ...
74 section 10: troubleshooting zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents section 10: troubleshooting symptoms probable causes suggested remedies starting motor does not crank control levers are not in neutral position and fully out place control lever in neutr...
75 section 10: troubleshooting 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents overheating air intake screen or cleaning fins clogged clean screen and fins not operating engine at rated speed increase engine speed to 3600 rpm other causes see engine operator’s manua...
76 section 11: appendix zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents section 11: appendix c engine specifications engine manufacture kawasaki briggs & stratton mower model no z models zsr models zsr54, zsr60 zsr54, zsr60 zsr54, zsr60 horsepower 23 23.5 26 engine ...
77 section 11: appendix 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents overall width chute down 67 1/4" 73 3/4" overall length 78 1/4" with hitch plate tire-to-tire width: 48" overall height top of folded rops top of unfolded rops 50 1/4" 70 1/4" certified rops sta...
78 section 11: appendix zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm 7/30/12 table of contents 27830 zsr54 & zsr60 zero turn mowers.
79 section 11: appendix 7/30/12 zsr54 & zsr60 accu-z razor ® zero turn mowers 357-388sm table of contents torque values chart in-tpi 1 n m 2 ft-lb 3 n·m ft-lb n·m ft-lb mm x pitch 4 n·m ft-lb n·m ft-lb n·m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 m 5 x 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 m 6 x 1 7...
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