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MacDon M150 Assembly Instructions Manual
Summary of M150
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Form 169018 revision c published: september, 2010 m150, m200 self-propelled windrower unloading and assembly instructions for north american shipments.
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Form # 169018 revision c macdon self propelled auger header macdon self-propelled windrower.
Page 3: Introduction
Form 169018 1 revision c introduction this instructional manual describes the unloading, set-up and pre-delivery requirements for the macdon m150 and m200 self-propelled windrowers. Use the table of contents to guide you to specific areas. Retain this instruction for future reference. Carefully read...
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Form 169018 2 revision c table of contents introduction ........................................................................................................................................................ 1 general safety .............................................................................
Page 5: General Safety
Form 169018 3 revision c general safety caution the following are general farm safety precautions that should be part of your operating procedure for all types of machinery. • protect yourself. • when assembling, operating and servicing machinery, wear all the protective clothing and personal safety...
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Form 169018 4 revision c • do not modify the machine. Unauthorized modifications may impair the function and/or safety and affect machine life. • stop engine, and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. • keep the ...
Page 7: Recommended Torques
Form 169018 5 revision c recommended torques a. General the tables shown below give correct torque values for various bolts and capscrews. • tighten all bolts to the torques specified in chart unless otherwise noted throughout this manual. • check tightness of bolts periodically, using bolt torque c...
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Form 169018 6 revision c d. Flare type hydraulic fittings a. Check flare and flare seat for defects that might cause leakage. B. Align tube with fitting before tightening. C. Lubricate connection and hand tighten swivel nut until snug. D. To prevent twisting the tube(s), use two wrenches. Place one ...
Page 9: English/metric Equivalents
Form 169018 7 revision c english/metric equivalents quantity inch-pound units factor si units (metric) unit name abbr. Unit name abbr. Area acres acres x 0.4047 = hectares ha flow us gallons per minute (gpm) x 3.7854 = liters per minute l/min force pounds force lbf x 4.4482 = newtons n length inch i...
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Unloading and assembly form 169018 8 revision c step 1. Unload windrower caution to avoid injury to bystanders from being struck by machinery, do not allow persons to stand in unloading area. A. Two forklift method caution equipment used for unloading must meet or exceed the requirements specified b...
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Unloading and assembly form 169018 9 revision c b. Single forklift method i. Method 1 caution equipment used for unloading must meet or exceed the requirements specified below. Using inadequate equipment may result in chain breakage, vehicle tipping or machine damage. Lifting vehicle minimum lifting...
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Unloading and assembly form 169018 10 revision c c. Position forklift on left or right side of trailer, and position forks under windrower frame. Note windrower center of gravity is approximately 55 inches (1397 mm) rearward of drive wheel center. Warning ensure forks project beyond far side of fram...
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Unloading and assembly form 169018 11 revision c step 2. Reposition rh leg only the right cab-forward leg requires repositioning from shipping to field configuration. A. Support the front of the windrower with stand (or equivalent) so that the rh leg is off the ground. B. Position jack under rh leg,...
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Unloading and assembly form 169018 12 revision c step 3. Install front wheels a. Position wheel against hub, so that that air valves are on outside and tire tread point forward. For "turf” tires (diamond tread), be sure arrow on sidewall points in forward rotation. B. Lift wheel on hub with a forkli...
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Unloading and assembly form 169018 13 revision c note illustration shows widest tread width. Important caster wheels must be equidistant from center of windrower. D. Position bracket (a), and install bolts (b). The two shorter bolts are installed at the back inboard locations. E. Install bottom bolt...
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Unloading and assembly form 169018 14 revision c step 6. Install center-link mechanical link - m150 only a. Remove clevis pin from center-link. B. Position link between mounting brackets on front frame, and attach at lower hole location. C. Install clevis pin, and secure with hair pin. Hydraulic lin...
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Unloading and assembly form 169018 15 revision c e. Position new batteries on holder (e). Rating group cca volt max. Dimension heavy duty, off-road, vibration resistant bci 31a 750 12 13 x 6.81 x 9.44 in. (330 x 173 x 240 mm) f. Install clamp (f) with bolts (g) provided, and tighten securely. Import...
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Unloading and assembly form 169018 16 revision c step 8. Install am/fm radio provision has been made for installation of am/fm radio. The mounting is designed to fit a din e style radio with a depth of “x” = 161 mm, and having a 5 mm threaded stud centered on the rear for support. Provision has been...
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Unloading and assembly form 169018 17 revision c d e h. Attach two additional wires in the wiring harness to the radio: 1. Circuit 503 - red with 1/4 in. Female blade terminal. This is a live wire provided for powering a radio clock/memory, if these exist on your radio. 2. Circuit 315 - black ground...
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Unloading and assembly form 169018 18 revision c step 10. Attach header a. Header attachment - d series important to prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to windrower, ensure that float engagement pin is installed in storage loc...
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Unloading and assembly form 169018 19 revision c caution check to be sure all bystanders have cleared the area. C. Start the engine, and activate header down switch on the gsl to fully retract header lift cylinders. D. Slowly drive windrower forward so that boots (d) enter header legs (g). Continue ...
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Unloading and assembly form 169018 20 revision c 3. Start engine, and activate header tilt switches on gsl to extend or retract center- link cylinder so that the hook lines up with the header attachment pin. 4. Stop engine. 5. Push down on rod end of link cylinder (k) until hook engages pin on heade...
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Unloading and assembly form 169018 21 revision c i. Install pin (d) through header leg, (engaging u- bracket in header leg) on both sides. J. Raise header stand (g) to storage position, by pulling pin (h), and lifting stand into uppermost position. Release pin (h). K. Remove pin from storage positio...
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Unloading and assembly form 169018 22 revision c p. If required, configure the m150 or m200 to run a d-series draper header by installing a reel drive / lift kit. See table below for appropriate kit(s). The kits include all necessary hardware and installation instructions, and should have been provi...
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Unloading and assembly form 169018 23 revision c s. Connect reel hydraulics (q) as follows: 1. Check connectors, and clean if required. 2. Open cover (r) on header receptacle. 3. Push in lock button (s), and pull handle (t) to “half open” position. 4. Remove hose bundle with multi-coupler (q) from t...
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Unloading and assembly form 169018 24 revision c b. Header attachment - a series a. Remove hairpin from pin (a), and remove pin from left and right header boots (b). Important to prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to windrower...
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Unloading and assembly form 169018 25 revision c d. Connect center-link as follows: mechanical link - m150 danger stop engine, and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. 1. Stop engine, and remove key. 2. Loosen n...
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Unloading and assembly form 169018 26 revision c hydraulic link with optional self- alignment kit 1. Adjust the position of the center-link cylinder with the reel up and reel down switches, and header tilt switches on the gsl to position the hook above the header attachment pin. 2. Lower the center-...
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Unloading and assembly form 169018 27 revision c l. Disengage lift cylinder stops. Caution check to be sure all bystanders have cleared the area. M. Start engine, and activate header down switch on gsl to lower header fully. Stop engine, and remove key. N. The m150 windrower is factory equipped with...
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Unloading and assembly form 169018 28 revision c c. Header attachment - r series a. Remove hairpin from pin (a), and remove pin from on left and right header boots (b) on header. Important to prevent damage to the lift system when lowering header lift linkages without a header or weight box attached...
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Unloading and assembly form 169018 29 revision c d. Connect center-link as follows: mechanical link - m150 danger stop engine, and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. 1. Stop engine, and remove key. 2. Loosen n...
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Unloading and assembly form 169018 30 revision c hydraulic link with optional self- alignment kit 1. Adjust the position of the center-link cylinder with the reel up and reel down switches, and header tilt switches on the gsl to position the hook above the header attachment pin. 2. Lower the center-...
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Unloading and assembly form 169018 31 revision c k. The m200 windrower is factory equipped with r series rotary header hydraulics and electrical harness as shown above. Proceed to step m. Note if m150 windrower is not similarly equipped, go to step l to install kit. Note windrowers equipped with r-s...
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Unloading and assembly form 169018 32 revision c step 11. Lubricate machine recommended lubricant spec description use sae multi- purpose high temp. Extreme pressure (ep2) performance with 1% max molybdenum disulphide (nlgi grade 2) lithium base as required unless otherwise specified a. Wipe grease ...
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Unloading and assembly form 169018 33 revision c lubrication points top link - two fittings (both sides) walking beam pivot) caster pivot (both sides) forked caster spindle bearings two places (both wheels) high temp. Extreme pressure (ep2) performance with 1% max molybdenum disulphide (nlgi grade 2...
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Unloading and assembly form 169018 34 revision c step 12. Program cab display module (cdm) the monitoring system requires programming for each header and the header must be attached to the windrower so that the cdm recognizes the type of header. Programming the system may be accomplished with or wit...
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n o / y e s c a b d i s p ...
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h e a d e r f l o a t l2 m x x x ...
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d i s p...
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e x i t c a l ? N o / y e s t o c a l i b r a t e s e l e c...
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2 . 4 5 v f l o a t s e n s o r l1 c x x x ...
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Pre-delivery checks form 169018 40 revision c step 13. Perform pre- delivery checks warning stop windrower engine and remove key before making adjustments to machine. A child or even a pet could engage the drive. A. Perform the final checks and adjustments as listed on the "pre-delivery checklist" (...
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Pre-delivery checks form 169018 41 revision c header description recommended ballast recommended tire size applicable windrower level ground hills type size per tire both tires per tire both tires u.S. Gal. (liters) lb (kg) * u.S. Gal. (liters) lb (kg) * a, d, r series all options 25’ and down 0 0 0...
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Pre-delivery checks form 169018 42 revision c d. Air cleaner a. Check that air cleaner cap is firmly attached, and that all clamps are secure. B. Check spring clamp at back of air cleaner. C. Check spring clamps on charge air cooling duct connections (at turbocharger outlet, engine intake, and insid...
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Pre-delivery checks form 169018 43 revision c f. Fuel separator a. Place a container under filter drain. B. Turn drain valve by hand 1½ to 2 turns counter clockwise, until draining occurs. C. Drain the filter sump of water and sediment until clear fuel is visible. Clean as necessary. D. Turn the val...
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Pre-delivery checks form 169018 44 revision c i. Perform safety system checks caution check to be sure all bystanders have cleared the area. A properly functioning system should operate as follows: • the starter should engage only when the gsl is in n-detent, steering wheel locked in the center posi...
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Pre-delivery checks form 169018 45 revision c j. Operational checks i. Engine warning lights a. Turn ignition key to run position. B. Single loud tone sounds, and engine warning lights illuminate briefly. Ii. Start engine a. Check fuel level, and if required add sufficient fuel for a 15 minute run. ...
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Pre-delivery checks form 169018 46 revision c g. Cold start - engine temperature below 40°f (5°c). M200 - cat engine 1. Set throttle (d) to start position (e) - fully back (low idle). 2. Sound horn three times. 3. Turn key to run. 4. Single loud tone sounds, engine warning lights illuminate, and cdm...
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Pre-delivery checks form 169018 47 revision c iii. Gauges and cdm display a. Check engine temperature gauge and fuel gauge are working. B. Check cdm display is working, by pushing select on cdm, or select button on gsl. Iv. Electrical a. Push the select button on gsl, or select switch on cdm to disp...
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Pre-delivery checks form 169018 48 revision c vii. Exterior lights a. Ensure operator’s seat is locked in cab-forward mode. B. Switch on field lights, and check that all lights are functioning as shown below. C. Switch on road lights, and check that all lights are functioning as shown below. D. Acti...
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Pre-delivery checks form 169018 49 revision c g. Rotate operator’s seat to engine-forward mode. H. Switch on road lights, and check that all lights are functioning as shown below. I. Activate high/low switch, and check lights. J. Activate turn signals and hazard warning lights with switches on cdm, ...
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Pre-delivery checks form 169018 50 revision c x. Interior lights a. Switch lights on and off with switches on each light. Interior lights only work with road or field light switch on. Xi. A/c and heater important to distribute the oil throughout the system, perform the following steps whenever the m...
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Notes.
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Macdon industries ltd. 680 moray street winnipeg, manitoba canada r3j 3s3 t. (204) 885-5590 f. (204) 832-7749 macdon inc. 10708 n. Pomona avenue kansas city, missouri united states, 64153-1924 t. (816) 891-7313 f. (816) 891-7323 macdon australia pty. Ltd. A.C.N. 079 393 721 p.O. Box 243 suite 3, 143...
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Form 169018 revision c m150/m200 self-propelled windrower pre-delivery checklist perform these checks and adjustments prior to delivery to your customer. The completed checklist should be retained either by the operator or the dealer. Caution: carefully follow the instructions given. Be alert for sa...