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- Installation And Operating Manual
Magnetrol eclipse 705 Installation And Operating Manual - page 47
47
57-642 ECLIPSE Model 705 Guided Wave Radar Transmitter for Hygienic Industries
9.0
Dry Calibration Procedure
9.1
Calibration Verification
9.1.1 Wet Calibration Verification of ECLIPSE
Calibration verification of a transmitter and probe in a ves-
sel is very expensive and time consuming. The vessel must
be taken out of service and WFI water is typically metered
into the vessel through a high accuracy mass flow meter or
other device such as load cells. WFI water is expensive, typi-
cally on the order of $1.00 per liter and the filling and fill-
ing/emptying of a typical processing vessel and strapping of
a transmitter could take upwards of 6 to 8 hours.
9.1.2 Dry Calibration Verification of ECLIPSE
An economical alternative to wet calibration is to perform
dry calibration verification on a GWR transmitter on a test
bench in the metrology lab. Calibration verification is often
performed by one person in less than 20 minutes.
9.1.3 Dry Calibration Verification Bench
A Dry Calibration Verification Bench can be manufactured
by the user or purchased through MAGNETROL. The part
number for a Magnetrol Dry Calibration Verification Bench
is P/N 89-7910-002.
The MAGNETROL Dry Calibration Verification Bench
consists of a transmitter mounting stand, sectioned probes,
and movable target.
NOTE: Transmitter NOT necessary or included with the test stand.
Use the existing transmitter under test.
Target
Stand
Segmented Probe
Summary of eclipse 705
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Guided wave radar level transmitter enhanced model 705 software v3.X installation and operating manual for use in the hygienic industries asme bpe.
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57-642 eclipse model 705 guided wave radar transmitter for hygienic industries read this manual before installing this manual provides information on the eclipse ® trans- mitter. It is important that all instructions are read care- fully and followed in sequence. The quickstart installation instruct...
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57-642 eclipse model 705 guided wave radar transmitter for hygienic industries table of contents 1.0 quickstart installation 1.1 getting started..........................................................4 1.1.1 equipment and tools..................................... 4 1.1.2 configuration information...
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4 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 4 1.0 quickstart installation the quickstart installation procedures provide the key steps for mounting, wiring, and configuring the eclipse ® level transmitter. These procedures are intended for experi- enced installer...
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5 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 1.1.2 configuration information some key information is needed to configure the eclipse transmitter. Complete the following operating parameters table before beginning configuration. Display question answer probe model ...
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6 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries Æ carefully place the probe into the vessel. Align the probe as necessary on the vessel. 1.2.2 transmitter note: leave the plastic protective cap in place until ready to install the transmitter. Do not use sealing compo...
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7 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 1.4 quickstart configuration the eclipse transmitter is configured with default values from the factory but can be reconfigured in the shop (disregard any fault messages due to unattached probe). The minimum configurati...
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8 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.0 complete installation this section provides detailed procedures for properly installing and configuring the eclipse guided wave radar level transmitter. 2.1 unpacking unpack the instrument carefully. Make sure all c...
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9 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.3 before you begin 2.3.1 site preparation each eclipse transmitter is built to match the specific physical specifications of the required installation. Make sure the probe connection is correct for the mounting on the...
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10 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.4.1 prior to installing a hygienic single rod probe (models 7xf and 7xh) before installing, ensure the: • probe has adequate headroom for installation and has unob- structed entry to the bottom of the vessel. • proce...
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11 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.4.2 installing the transmitter the transmitter can be ordered for installation as an integral or remote configuration. 2.4.2.1 integral mount ➀ remove the protective plastic cap from the top of the probe. Store the c...
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12 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries red (+) black (-) (+) (-) 2.5 wiring caution: all versions of the eclipse model 705 transmitter oper- ate at voltages of 11–36 vdc. Higher voltage will damage the transmitter. Wiring between the power supply and the ec...
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13 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.5.2 intrinsically safe an intrinsically safe (is) installation potentially has flam- mable media present. An approved is barrier must be installed in the non-hazardous (safe) area. See agency drawing – intrinsically ...
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14 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6 configuring the transmitter the eclipse transmitter is factory-configured but can be reconfigured easily in the shop (disregard error message due to unattached probe). Bench configuration provides a convenient and ...
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15 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.3 transmitter display and keypad the eclipse transmitter has an optional liquid crystal dis- play (lcd) capable of showing two lines of 8 characters each. Transmitter measurements and configuration menu screens are...
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16 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.5 model 705 menu: step-by-step procedure the following tables provide a complete explanation of the software menus displayed by the eclipse transmitter. Use these tables as a step-by-step guide to configure the tra...
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17 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.5.1 measurement type: level only (loop control = level) display action comment 12 senstvty xxx enter value upward or downward to sense liquid surface allows fine gain adjustment for single rod probes (this paramete...
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18 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.5.1 measurement type: level only (loop control = level) display action comment 33 dispfact (select) select yes to display factory parameter menus 34 history (current status) press enter to view history of exception...
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19 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.5.2 measurement type: level and volume (loop control = volume) display action comment 1 *status* *volume* *% out * * loop * transmitter display loopctrl = volume transmitter default display showing: status, volume,...
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20 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.5.2 measurement type: level and volume (loop control = volume) display action comment 22 sz fault (select) select loop current behavior when level is sensed in safety zone safety zone is a user-defined area just be...
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21 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.5.2 measurement type: level and volume (loop control = volume) display action comment 44 fid gain xxx superuser password 45 window xxx factory parameter 46 conv fct xxxx factory parameter calibration parameter 47 s...
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22 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.6.6 offset description the parameter referred to as lvl ofst in the eclipse menu is the desired level reading when liquid surface is at the end of the probe. The eclipse transmitter is shipped from the factory with l...
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23 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 2.7 configuration using hart a hart (highway addressable remote transducer) remote unit, such as a hart communicator, can be used to provide a communication link to the eclipse transmitter. When connected to the contro...
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24 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 1 calibration 2 basic setup 3 advanced setup 4 diagnostics 5 review 1 device setup 2 level 3 % range 4 loop 5 device variables 1 tag 2 descriptor 3 date 4 message 5 poll address 6 final asmbly num 1 model 2 manufacture...
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25 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 3.0 reference information this section presents an overview of the operation of the eclipse guided wave radar level transmitter, informa- tion on troubleshooting common problems, listings of agency approvals, lists of ...
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26 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 3.2 theory of operation 3.2.1 micropower impulse radar mir (micropower impulse radar) combines tdr (time domain reflectometry), ets (equivalent time sampling) and modern low power circuitry. This synthesis of technolog...
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27 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries ets is accomplished by scanning the waveguide to collect thousands of samples. Approximately 8 scans are taken per second; each scan gathers more than 30,000 samples. 4.0 initial start-up the introduction of guided wav...
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28 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries similar to those used to maintain the position of spray balls should be incorporated into the design and welded to the flange assembly of the guided wave radar unit. Note: if an alignment hook is not feasible, “match-m...
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29 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries note: consider sliding a 9 ⁄ 16 " hose over the electro polished rod to pre- vent damage to the probe during the bending operation. Errors in bending can be corrected by cutting the incorrect portion of the probe and w...
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30 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 4.3 electronics mounting the eclipse model 705 unit has a removable transmitter design. Incorporating a unique high frequency connector, free rota- tion of the transmitter head is independent of the probe ori- entation...
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31 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries the damping parameter is not typically used in life sciences applications. Most guided wave radar units are connected to a plc or dcs that has the capability to per- form any damping while true measurement can be recei...
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32 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 4.4.4 tuning/optimization gwr devices may require fine tuning in the field after installation. In the most basic applications, the model 705 requires no configuration or tuning. However, as complexi- ties such as probe...
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33 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 4.4.4.5 strapping table configuration the referenced configuration parameters can affect where a waveform crosses thresholds. Therefore, all strapping table information should be obtained after the configuration has be...
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34 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries level, % output and loop values basic configuration data is reconfigure the probe model and/or probe are all inaccurate. Questionable. Mount, probe length or level offset. 1) ensure the level is accurate. 2) verify 4 m...
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35 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 5.2 status messages display message action comment ok none normal operating mode initial none program is initializing, level reading held at 4 ma set point. This is a transient condition. Dryprobe none normal message f...
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36 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 5.2 status messages display message action comment lo temp present temperature in electronics compartment is below -40° c 1) transmitter may need to be moved to ensure ambient temperature is within specification 2) cha...
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37 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries fm 705-5xxx-1xx intrinsically safe class i, div. 1; groups a, b, c, & d 705-5xxx-2xx class ii, div. 1; groups e, f, & g t4 class iii, type 4x, ip66 entity 705-5xxx-3xx explosion proof ➀ class i, div. 1; groups b, c & d...
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38 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 5.3.2 agency specifications – intrinsically safe installation.
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39 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 5.3.3 agency specifications – f oundation fieldbus system.
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40 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 6.0 parts 6.1 replacement parts item description dual compartment 304 ss single compartment housing ➀ electronic module hart with display (sil 1) z31-2835-001 89-7254-001 hart without display (sil 1) z31-2835-002 n/a h...
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41 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 7.0 specifications 7.1 functional system design measurement principle guided time-of-flight via time domain reflectometry input measured variable level, determined by the time-of-flight of a guided radar pulse from tra...
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42 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries reference conditions reflection from water at +70° f (+20° c) with 72" (183 cm) coaxial probe (cfd threshold) linearity measured error ±0.5% probe length or ±0.5 inch (13 mm) (whichever is greater) resolution ±0.1 inch...
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43 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries model hygienic (7xf-e or 7xh-x) maximum process temperature +300° f @ 200 psig (+150° c @ 13.7 bar) maximum process pressure 200 psig @ +300 °f (13.7 bar @ 150 °c maximum viscosity 10,000 (consult factory if severe agi...
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44 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 7.5 physical inches (mm) eclipse ® remote configuration 4.38 (111) 8.43 (214) 4.94 (126) 45 view eclipse ® housing (45° view) eclipse ® with 7xf-e probe hygienic connection 33.00 or 144.00 (838 or 3650) 3.75 (95) 3.00 ...
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45 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 8.0 model numbers 8.1 transmitter 0 none – sil 1 standard electronics (sff=84.5%) a sil 2 (certified) enhanced electronics (sff=91%) ➀ 0 3 ⁄ 4 " npt 1 m20 4 1 ⁄ 2 " npt ➂ 1 cast aluminum, dual compartment, 45° angle 3 ...
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46 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries material of construction 7e eclipse gwr probe, english unit of measure 7m eclipse gwr probe, metric unit of measure 7 p basic model number o-rings configuration/style e hygienic, 316l stainless steel (15 ra ep finish) ...
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47 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 9.0 dry calibration procedure 9.1 calibration verification 9.1.1 wet calibration verification of eclipse calibration verification of a transmitter and probe in a ves- sel is very expensive and time consuming. The vesse...
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48 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 9.2 procedure to verify calibration of eclipse a probe is required for a test bench that is as long as the longest probe installed in the field. The probe must be of the same type as in the field. 9.2.1 initial baselin...
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49 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries required range, as determined by the user requirement specification (urs), the transmitter passes calibration veri- fication and can be reinstalled on the process. If the transmitter under test fails calibration verifi...
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50 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries s a n it a r y p r o b e p a r t s q t y d e s c r ip t io n it e m 1 2 3 4 5 6 7 8 9 1 0 1 1 1 3 in s u l a t o r b u s h in g h f a d a p t e r c e n t e r p in w a s h e r s p a c e r o -r in g h o u s in g s u p p ...
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51 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries 10.2 model 7xf-e s a n it a r y p r o b e p a r t s q t y d e s c r ip t io n it e m 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 a d a p t e r a s s e m b l y p r o b e r o d w a s h e r ( f o r 3 " a n d l a r g e r o n l y ) k e y...
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52 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries copy blank page and store calibration data for future reference and troubleshooting. Item value value value vessel name vessel # process medium tag # electronics serial # troubleshooting probe serial # working value no...
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53 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries copy blank page and store calibration data for future reference and troubleshooting. Item value value value troubleshooting working value non-working value fidticks fidsprd fid type fid gain window conv fct scl ofst ne...
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54 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries copy blank page and store calibration data for future reference and troubleshooting. Model 705 hygienic eclipse ® guided wave radar transmitter strapping table data sheet strapping table point level reading volume 1 2 ...
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55 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries appendix a: gwr – emitted energy the eclipse model 705 far exceeds the osha health and safety requirements for nonionizing radiation. Osha standard 29 cfr 1910.97 covers non-ionization radiation. Section (a)(2)(i) stat...
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56 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries appendix b: indexing bent gwr probes in vessels eclipse hygienic gwr probes are often bent to avoid obstructions in a vessel or to position the tip of the probe at the heel of a vessel in order to measure as low in the...
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The easiest way to achieve the match-mark is to make a ver- tical mark on both the vessel ferrule and the gwr probe process adapter. This mark can be something as simple as a permanent magic marker line or a vertical chisel mark. In either case, the indexing mark will match the alignment of the bent...
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58 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries appendix c: segmented probes stainless steel housing with model 7xh hygienic probe eclipse model 705 transmitter in a 304 ss housing for use in a variety of hygienic applications. 0.5-inch diameter 316l ss probe with a...
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59 57-642 eclipse model 705 guided wave radar transmitter for hygienic industries notes.
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Bulletin: 57-642.2 effective: may 2017 supersedes: october 2015 705 enterprise street • aurora, illinois 60504-8149 • 630-969-4000 info@magnetrol.Com • www.Magnetrol.Com copyright © 2017 magnetrol international, incorporated service policy owners of magnetrol controls may request the return of a con...