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  5. Operating Instructions Manual

Magnum 28'' DISK Operating Instructions Manual

Other manuals for 28'' DISK: Operating Instructions Manual

Summary of 28'' DISK

  • Page 1

    M agnum operating instructions (en) models: 26'' disk 28'' disk 30'' disk 34’’ disk 24'' cylindrical 27'' cylindrical 30'' cylindrical 34'' cylindrical 28'' edge 32'' edge www.Rpscorporation.Com www.Factorycat.Com version 14.0117 www.Tomcatequip.Com m agnum -op-en © 2014 rps corporation read these i...

  • Page 2

    - 2 - m agnum -op-en introduction this manual is furnished with each new machine. This manual will allow the operator to get the best performance out of your rps manufactured scrubber-drier, sweeper, burnisher, or orbital scrubber. Read this manual thoroughly before operating or servicing the machin...

  • Page 3

    M agnum -op-en - 3 - table of contents introduction 2 about this manual 2 table of contents 3 safety messages 4 safety label locations 6 operation controls 7 operation controls 8 machine components 9 machine components 10 lcd screen menu displays: 11 machine setup 12 un-crating machine: 12 connectin...

  • Page 4: Danger

    - 4 - m agnum -op-en safety messages you will see four kinds of safety reminders in this manual: danger danger indicates a hazardous situation which, if not avoided, will result in death or serious injury. Warning warning indicates a potentially hazardous situation which, if not avoided, could resul...

  • Page 5: Warning

    M agnum -op-en - 5 - warning the batteries in this machine produce hazardous voltage which can cause electrical shock, burns and/ or electrocution. Always disconnect batteries before servicing this machine. Warning when climbing or descending ramps, always drive machine forward. To avoid overturning...

  • Page 6: Danger

    - 6 - m agnum -op-en safety label locations read and obey all safety labels on your m agnum floor scrubber. If you have questions about these labels, ask your supervisor. These images indicate where on the m agnum safety labels are located. If ever the labels become illegible, worn off, or torn, pro...

  • Page 7

    M agnum -op-en - 7 - operation controls 1. Spray jet [blue] (optional): activates water pump for remote spray wand 2. “on-board” soap system [gray] (optional): dispenses soap directly to the scrubdeck level 3. Econ toggle switch [green] (optional): reduces power to give machine a longer run time 4. ...

  • Page 8

    - 8 - m agnum -op-en operation controls 1. Emergency shut off switch (optional): shuts off the machine in case of an emergency 2. Hour meter: hour meter to indicate complete time machine has been on 3. Recharge cycle meter: shows the amount of charges on a machine 4. Manager solution lockout (option...

  • Page 9

    M agnum -op-en - 9 - machine components 1. Traction drive: propels machine forward/backward 2. Solution flow valve: controls solution fl ow rate 3. Solution filter: filters water solution prior to scrub- bing 4. Drive button: depress to drive forward - release to stop (this starts and stops the driv...

  • Page 10

    - 10 - m agnum -op-en machine components 1. Control panel: machine controls and access to electrical components 2. “on-board” battery charger: recharges batteries 3. Squeegee blade: recovers dirty water from the fl oor to be recovered by vacuum hose 4. Vacuum hose: creates vacuum for squeegee (note:...

  • Page 11

    M agnum -op-en - 11 - lcd screen menu displays: ** use green menu selection button on control panel to change screens ** 1. Battery level indicator - indicates the energy level remaining in the batteries (shown on all menu displays) 2. Scrubdeck down pressure gauge - sets the down pressure on the br...

  • Page 12: Notice

    - 12 - m agnum -op-en machine setup un-crating machine: carefully check the crate for any signs of damage and that the batteries are in the unit. To un-crate the machine, remove banding strips from around the crate. Take off the top and sides and dispose properly. Remove brackets from machine wheels...

  • Page 13: Notice

    M agnum -op-en - 13 - adjusting squeegee: 1. Turning adjustment knob (a) clockwise (tightening) will lower tips and raise the center of the squeegee (see below). 2. This squeegee is adjusted too far back and will not pick up on the corners (see below). Note: tips off of the fl oor. 3. This squeegee ...

  • Page 14

    - 14 - m agnum -op-en installing disk pad driver or brush: 1. Turn on machine power. 2. Raise the scrubdeck by depressing the brush switch to the up and off position and turn the machine power back off. Remove key. 3. If the machine is equipped with jaws, remove pin (a) and undo latch (b) on front o...

  • Page 15: Caution

    M agnum -op-en - 15 - installing cylindrical brush: 1. Turn on machine power. 2. Raise the scrubdeck by depressing the brush switch to the up and off position and turn machine power back off. Remove key. Caution disconnect the batteries. 3. Remove side access door on each side of the scrub- deck by ...

  • Page 16: Notice

    - 16 - m agnum -op-en installing edge pads: 1. Turn on machine power. 2. Raise the scrubdeck by depressing the brush switch to the up and off position and turn machine power back off. 3. Select the correct pads that best meet your cleaning application. Consult your local dealer for assistance. 4. Re...

  • Page 17: Notice

    M agnum -op-en - 17 - leveling p ro p olish disk decks: notice all scrubdeck’s should be level at time of machine delivery. If machine scrubdeck is not level - contact your servicing dealer. 1. Drive machine to a fl at level surface and turn machine off. 2. Ensure that scrubdeck is in full upright p...

  • Page 18

    - 18 - m agnum -op-en side broom system: 1. Your machine may come equipped with the optional side broom system (see below). 2. Flip side broom switch (yellow toggle on the left side of the control panel) to engage broom. 3. To adjust the side broom height, turn adjustment screws (a) clockwise to rai...

  • Page 19: Notice

    M agnum -op-en - 19 - machine operation pre-cleaning checklist: read and understand the safety messages section on pages 3 and 4 before operating the machine. 1. Check battery condition gauge on the control panel. Make sure batteries are fully charged before using. 2. Check the condition of the pads...

  • Page 20

    - 20 - m agnum -op-en one pass scrubbing: 1. Turn on machine power switch (a), make sure the speed control knob (b) is at a lower setting. 2. Lower the squeegee by rotating the squeegee lift lever (c) all the way to the right (vacuum motor will turn on automatically). 3. Lower scrubdeck head to the ...

  • Page 21: Notice

    M agnum -op-en - 21 - adjust solution flow: 1. Push up (+) on the solution flow toggle (a) to increase the solution fl ow and push down (-) on the toggle to decrease solution fl ow (see below). Adjust curtains: 1. For jaw curtains, release jaw latch (b) and remove jaw pin (c) on the front of the jaw...

  • Page 22: Notice

    - 22 - m agnum -op-en open recovery lid: 1. Release both latches (a) on recovery tank lid (see below). 2. Rotate lid fully open. Flush recovery tank: 1. Rinse the recovery tank after every use (b). This will prevent heavy build-up on the bottom of the tank, foul odors as well as clogging of the drai...

  • Page 23: Caution

    M agnum -op-en - 23 - tip tank: 1. Fully drain solution tank and the recovery tank. 2. Remove squeegee. 3. Unlatch tank latch (a) on each side of the machine (see below). Caution casters need to be swiveled back (b) as shown, other- wise machine will tip. 4. Open jaws (see below). 5. Tip tank back c...

  • Page 24

    - 24 - m agnum -op-en deck height adjustment: 1. To adjust deck height for brush clearance, loosen jam nut on adjustment bolt (a), turn adjustment bolt clockwise to raise scrubdeck - counterclockwise to lower scrubdeck. Retighten jam nut (see below). Vacuum motor: 1. The machine is equipped with a 2...

  • Page 25: Danger

    M agnum -op-en - 25 - battery charging charger specifi cations • output voltage of 24 volts • output current of 18 amps max (optional) • input voltage of 110 volts/ 60 hz (220v/50 hz available) • automatic shut off circuit • made for deep cycle batteries danger explosive hydrogen gas forms when batt...

  • Page 26: Danger

    - 26 - m agnum -op-en on-board charger charger specifi cations • output voltage of 24 volts • output current of 12 amps max • input voltage of 110 volts/ 60 hz (220v/50 hz available) • automatic shut off circuit • made for deep cycle batteries danger explosive hydrogen gas forms when batteries are c...

  • Page 27: Danger

    M agnum -op-en - 27 - battery maintenance guide safety: danger explosive hydrogen gas forms when batteries are charging. An open fl ame or spark can cause this gas to explode. Serious personal injury or property damage could occur. Only charge the batteries in this machine in a well ventilated area....

  • Page 28: Notice

    - 28 - m agnum -op-en maintenance daily maintenance: 1. Remove the clean pads or brushes. Never use soiled pads when cleaning. Replace pads when they become packed with residue. 2. Remove and clean debris from the fl oat shut-off screen and drain saver located inside the recovery tank. 3. Drain and ...

  • Page 29

    M agnum -op-en - 29 - pm records customer information customer email address phone city state zip contact machine information model #: serial #: work order#: hour meter (key): chassis hour meter: hour meter (traction): recharge number: hour meter (scrub): isolator hour meter: re-charge counter: note...

  • Page 30

    - 30 - m agnum -op-en brush deck lift system brush motors vacuum switch vacuum motor performance off-board vac switch squeegee lift system squeegee adjustment pitch and height squeegee blades drain hose and plug side broom operation spray jet pump, hose & nozzle battery charger connection & function...

  • Page 31

    M agnum -op-en - 31 - trouble-shooting problem cause solution no power - nothing operates faulty power switch contact local servicing dealer batteries need charging see charging batteries faulty batteries replace battery loose battery cable tighten loose cable main circuit breaker tripped wait 5 min...

  • Page 32

    - 32 - m agnum -op-en problem cause solution poor water recover on turns wipers worn replace wiper material wipers chatter tighten pivot points squeegee swing is binding contact local servicing dealer incorrect squeegee size contact local servicing dealer tires noisy bearing dry grease bearings faul...

  • Page 33

    M agnum -op-en - 33 - trouble-shooting central command note: this machine is operated by a sophisticated electronic “controller” that has many fail safes within it. It self-analyzes problems and fl ashes a four-digit alpha-numeric code of what is wrong in the lcd window. Most of these codes require ...

  • Page 34

    - 34 - m agnum -op-en 5. 7700: vacuum motor circuit is open. 6. Throttle error: you pressed the foot pedal before turning on the key. Turn off the key and try again, leaving foot off of the pedal. 7. 2c00 and 2c01 error: low voltage warning. Voltage has dropped down below the minimum required to ope...

  • Page 35

    M agnum -op-en - 35 - machine specs body construction/dimensions m agnum tank material: poly ( 7 ⁄ 16 '') (1.11 cm) chassis construction: 3 ⁄ 16 '' steel (.2 cm) front wheels: (2×) 12'' × 3.5'' [(2×) 30.5 × 8.9 cm] rear casters: (2×) 5'' × 2'' [(2×) 12.7 × 5 cm] size (l × w × h): 56'' × 24'' × 43'' ...

  • Page 36: Notice

    - 36 - m agnum -op-en common wear parts round disk brushes: brushes model 26'' disk model 28'' disk model 30'' disk model 34'' disk super grit 13-421ss 14-421ss 15-421ss 17-421ss tough grit 13-421s 14-421s 15-421s 17-421s midi grit 13-421c 14-421c 15-421c 17-421c light grit 13-421ps 14-421ps 15-421p...

  • Page 37: Notice

    M agnum -op-en - 37 - remover burnishing pad edge-4057 edge-5008 porko burnishing pad edge-4047 n / a velcro pad 300-4024 n / a new style cylindrical brushes: for machine serial #50000 & greater brushes model 24'' cylindrical model 27'' cylindrical model 30'' cylindrical model 34'' cylindrical super...

  • Page 38

    - 38 - m agnum -op-en soap choices traditional drums / totes wall-mounted supercon demo / rental quarts onboard auto dispensing industrial • commercial • environmentally safe.

  • Page 39

    M agnum -op-en - 39 - powercat p.O. Box 503 racine, wi 53404-0503 phone: 414-745-9337 fax: 262-632-1630 www.Powercatsolutions.Com distributed by: powercat, llc, 2008. An environmentally cleaner that works! It is a solvent free degreaser that works on oil, carbon, even rubber marks. Incorporates the ...

  • Page 40

    - 40 - m agnum -op-en standard warranty policy rps corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods specifi ed below. Warranty will be granted at the sole discretion of rps corporation and is subject to fi nal claim and parts review by r.P...

  • Page 41

    M agnum -op-en - 41 - machine install / warranty registration installing dealer: installed by: location: (city, state): install date: end-user company name: end-user contact: address: city/state: zip: phone: fax: email: model: serial #: hour meter: buyer’s representative has received instruction in ...

  • Page 44

    © rps corporation 2014 1711 south street racine, wi 53404 www.Rpscorporation.Com www.Factorycat.Com www.Tomcatequip.Com tel. Us: 800-634-4060 tel. Int: (011) 262-681-3583 fax: 866-901-3335.