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Magtek IntelliStripe 60 Technical Reference Manual

Manual is about: TTL INSERTION READER

Summary of IntelliStripe 60

  • Page 1

    Intellistripe 60 ttl insertion reader technical reference manual manual part number: 99875135 rev 14 may 2003 registered to iso 9001:2000 20725 south annalee avenue carson, ca 90746 phone: (310) 631-8602 fax: (310) 631-3956 technical support: (651) 415-6800 www.Magtek.Com.

  • Page 2

    Ii copyright © 1999-2004 magtek ® , inc. Printed in the united states of america information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express wri...

  • Page 3

    Iii revisions (continued) rev number date notes 12 15 nov 02 sec 2: after fixed connector, 26-pin added note for strain relief. Appendix b: added international metal bezel. Appendix c: added screws and torque for mounting pcb. 13 16 may 03 front matter: added iso line to logo, changed tech support p...

  • Page 4

    Iv limited warranty magtek, inc. Warrants that the product described in this document is free of defects in materials and workmanship for a period of one year from the date of purchase where the date of purchase is defined as the date of shipment from magtek. During this warranty period, magtek shal...

  • Page 5

    V fcc warning statement this equipment has been tested and found to comply with the limits for class b digital device, pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment...

  • Page 6

    Vi table of contents section 1. Features and specifications..................................................................................... 1 standard features.......................................................................................................................... 1 options.......

  • Page 7

    Vii appendix c. Pcb design..................................................................................................................... 25 parameters ....................................................................................................................................... 25 pcb...

  • Page 8

    Viii figure 1-1. Intellistripe 60

  • Page 9

    1 • • • • • • • • • section 1. Features and specifications the intellistripe 60™ is a hybrid ttl insertion reader that reads both magnetic stripe cards and smart cards. The reader has an industry standard mechanical footprint and electrical interface. The intellistripe 60 is designed for self-servic...

  • Page 10

    Intellistripe 60, ttl insertion reader 2 configurations the following part numbers are basic configurations. Part number description 21160052 no pcb, front/side chassis mount, 8 smart card contacts, gate assembly, card latch assembly, 3 tracks, 1 mag read head, head position opposite smart card, pla...

  • Page 11

    Section 1. Features and specifications 3 electrical ttl level (non-intelligent pcb): input voltage (j12-11): with latch: no latch: reader current: reader output levels: j12-22 to j12-26 and j12-15 to j12-16 latch motor voltage: (j12-19) latch motor current: (j12-19) power-fail unlatch voltage: power...

  • Page 12

    Intellistripe 60, ttl insertion reader 4.

  • Page 13: Section 2.  Installation

    5 section 2. Installation the installation of the intellistripe 60 insertion reader includes mechanical and electrical connections. Mechanical mounting mounting options for the reader are as follows: front flanges only side mounting studs only side mounting holes only front flanges and side mounting...

  • Page 14

    Intellistripe 60, ttl insertion reader 6 • • • • i/o connectors the intellistripe 60 contains a fixed 26-pin i/o connector, which connects to the user's circuit. The host manipulates and monitors the signals on the 26-pin header and implements the following functions: enable/disable and monitor stat...

  • Page 15

    Section 2. Installation 7 0.100 = dimensions in inches [2,54 ] = dimensions in millimeters figure 2-2. Stand-off mounting.

  • Page 16

    Intellistripe 60, ttl insertion reader 8 figure 2-3. Dimensions for mounting 0.100 = dimensions in inches [2,54 ] = dimensions in millimeters fixed connector, 26-pin figure 2-4 shows the location of the 26-pin fixed connector. Table 2-1 lists the i/o fixed connector pin numbers, signal names, and th...

  • Page 17

    Section 2. Installation 9 figure 2-4. Fixed i/o connector location and pin numbers table 2-1. Pin list for 26-pin i/o connector (j12) pin number signal name i/o direction 1 icc-c1 power in 2 icc-c2 reset in 3 icc-c3 clock in 4 icc-c4 rfu - 5 icc-c5 ground (common to pins 13, 17) in 6 icc-c6 programm...

  • Page 18

    Intellistripe 60, ttl insertion reader 10 flex connector, 10 pin figure 2-5 shows the location of the flex connector. Table 2-2 lists the i/o flex connector pin numbers, signal names, and the i/o direction with respect to the reader (in is in to the reader, and out is out of the reader). Figure 2-5....

  • Page 19

    Section 2. Installation 11 timing figure 2-6 shows the timing for mag-stripe decode operations when a card is inserted or withdrawn. Card present (mag media detected) note 1 0 1 1 0 0 0 0 0 data 0 0 1 1 1 bit time strobe width approximately 25-50% of bit time note 3 strobe note 2 notes 1. Time out o...

  • Page 20

    Intellistripe 60, ttl insertion reader 12 magnetic stripe reader mag-stripe functions data, strobe, and card present (media detect) signals are provided with cmos level signals that are brought out to the 26-pin i/o connector. The signals are routed as follows: pin 15 = tk2 data pin 16 = tk2 strobe ...

  • Page 21

    Section 2. Installation 13 mag-read enable (sleep mode) this cmos input controls the power to the mag-stripe read circuits and can be used to reduce the power consumption of the reader. The read circuits require no more than 2 ms to power up from the time that the mag read enable (pin 20) line is ta...

  • Page 22

    Intellistripe 60, ttl insertion reader 14 subsequent to the first transition from the card seated sensor, there can be additional transitions because of the mechanical bounce of the card seated switch contacts. Card latch switch a snap-action switch is operated by the latch mechanism. The signal at ...

  • Page 23: Appendix A.  Options

    15 appendix a. Options smart card option the location and parts of the landing contact assembly are shown in figure a-1. Flex circuit interconnect to pcb iso contacts (8) cp8 contacts (8) (not present) integral card landing switch return spring figure a-1. Smart card landing contact assembly the ttl...

  • Page 24

    Intellistripe 60, ttl insertion reader 16 card latch option the location and parts of the card latch assembly are shown in figure a-2. Actuator motor spring latch retainer actuator link latch finger figure a-2. Card latch assembly.

  • Page 25

    Appendix a. Options 17 a snap-action switch is operated by the latch mechanism. The signal at the interface i/o connector is open when the latch is disengaged and is grounded when the latch is engaged. The latch is controlled by the latch control signal. The latch is engaged when the latch control s...

  • Page 26

    Intellistripe 60, ttl insertion reader 18 in case of power failure, the capacitor automatically opens the latch, which releases the card. The users must specify wire length required for their specific application. The power fail capacitor range is 3300uf to 15000uf with a rated voltage greater than ...

  • Page 27

    Appendix a. Options 19 gate option the location and parts of the gate assembly are shown in figure a-5. Gate latch, head side gate. Bottom edge contoured to stay clear of card embossing gate interlock area. Gate locks into guide gate return spring spring figure a-5. Gate assembly.

  • Page 28

    Intellistripe 60, ttl insertion reader 20

  • Page 29

    21 appendix b. Bezel configuration and mounting the bezel is attached to the unit by four screws (mounting inserts m3.5 x 5 minimum deep). The four screws are inserted into the front flange slots to retain the unit to the bezel. Figure b-1 shows the position and the dimensions of the flanges. Figure...

  • Page 30

    Intellistripe 60, ttl insertion reader 22 mounting inserts for screws (4 pl) #m3.5 x 5 minimum deep 26 pin connector 26 pin connector clearance for m3,5 screw (4pl) capacitor connector head (in 2 head unit) 4.65" 118.11mm 0.35" 8.89mm 0.15" 3.81mm 2.10" 53.34mm 1.60" 40.64mm 2.30" 58.42mm 3.50" 88.9...

  • Page 31

    Appendix b. Bezel configuration and moounting 23 international metal bezel mounting the international metal bezel (p/n 21161204) is shown and described in figure b-3. The bezel also requires the front flanges for attaching the bezel to the unit (see figure b-1). Four screws are inserted into the fro...

  • Page 32

    Intellistripe 60, ttl insertion reader 24 mounting inserts for screws (4 pl) #m3.5 x 5 minimum deep 26 pin connector 26 pin connector clearance for #m3,5 x 5 screw (4pl) capacitor connector head (in 2 head unit) 4.58" 116.33 mm 0.575" 14.60 mm 0.250" 6.35 mm 1.77" 44.96 mm 1.188" 30.18 mm 2.42" 61.4...

  • Page 33: Appendix C.  Pcb Design

    25 appendix c. Pcb design the dimensions for component and connector locations are shown in figure c-1. Descriptions are listed in table c-2. All locations and descriptions are recommended by magtek for a pcb designed by the customer. Parameters on the board are indexed from the centerline of pin lo...

  • Page 34

    Intellistripe 60, ttl insertion reader 26 table c-1. Component and connector descriptions designation description manufacturer and p/n j1 connector, latch motor, 3 pin molex 53048-0310 j2 connector, power fail latch release capacitor, 2 pin molex 51021-0200 receptacle, mates with molex 52048-0210 he...

  • Page 35

    Appendix c. Pcb design 27 pcb head wiring the 7-pin connector that is shipped with each head is connector, molex 51021-700 the terminals are as follows: 21062336 50058-8000,7x 21062339 50058-8000,7x 21062344 50058-8000,3x 21062334 50058-8000,5x 21062338 50058-8000,5x (terminal substitute molex 50058...

  • Page 36

    Intellistripe 60, ttl insertion reader 28 table c-2 (continued) part number description color pin-out signal 21062334 head spring assy, tk 1, 2, primary red 1 tk1 red 2 tk1 green 3 tk2 green 4 tk2 5 n/c 6 n/c black 7 gnd 21062338 head spring assy, tk 1, 2, secondary red 1 tk1 red 2 tk1 green 3 tk2 g...