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  5. Homeowner's Installation And Operating Manual

Majestic DV360 Homeowner's Installation And Operating Manual

Manual is about: Direct Vent Gas Fireplace

Summary of DV360

  • Page 1

    Installer / consumer safety information please read this manual before installing and using appliance warning! If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. For our safety installation and service m...

  • Page 2: Table of Contents

    2 dv360/580 series direct vent gas fireplace 10006357 table of contents please read the installation & operating instructions before using appliance. Thank you and congratulations on your purchase of a cfm corporation fireplace. Important: read all instructions and warnings carefully before starting ...

  • Page 3

    3 dv360/580 series direct vent gas fireplace 10006357 installation & operating instructions this gas appliance should be installed by a qualified installer in accordance with local building codes and with current csa- b149.1 installation codes for gas burning appliances and equipment. If the unit is ...

  • Page 4

    4 dv360/580 series direct vent gas fireplace 10006357 fireplace dimensions (installed as top vent) 2261b dv360 specs - top vent 1/25/00 djt s - rough opening width rough opening height electrical access rough opening depth gas line access v v w k u t h i j p q k o n f d e g g a c r m l b recessed na...

  • Page 5

    5 dv360/580 series direct vent gas fireplace 10006357 fireplace dimensions (installed as rear vent) 2261a dv360 specs rear vent 1/25/00 djt h r - rough opening width gas line access rough opening height electrical access rough opening depth u u v t j s i j p o n m g f d e g a c q l k b recessed nail...

  • Page 6

    6 dv360/580 series direct vent gas fireplace 10006357 clearance to combustibles top of unit to ceiling ................................. 36” (914 mm) front of unit to combustibles ................... 36” (914 mm) appliance top of standoff ....................................... 0” (0 mm) bottom .......

  • Page 7

    7 dv360/580 series direct vent gas fireplace 10006357 framing and finishing check fireplace to make sure it is levelled and properly positioned. To mount the appliance: choose the location. Dv360 (fig. 5) 1. This unit comes with four (4) flanges pre-mounted on both sides of the fireplace to allow two d...

  • Page 8

    8 dv360/580 series direct vent gas fireplace 10006357 high elevations input ratings are shown in btu per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level. For elevations above 4,500 feet (1,370 m) in usa, installations must be in accordance with the cu...

  • Page 9

    9 dv360/580 series direct vent gas fireplace 10006357 eb-1 electrical box the fireplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the ab- sence of local codes, with the current csa c22.1 canadian electrical code. For usa installations, follow t...

  • Page 10

    10 dv360/580 series direct vent gas fireplace 10006357 optional top vent application the dv360/580 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below. 1. Remove the 10 screws securing outer collar adapter to fireplace. (fig. 11) 2....

  • Page 11

    11 dv360/580 series direct vent gas fireplace 10006357 general venting your fireplace is approved to be vented either through the side wall, or vertical through the roof. • only cfm corporation venting components spe- cifically approved and labelled for this fireplace may be used. • venting terminals s...

  • Page 12

    12 dv360/580 series direct vent gas fireplace 10006357 v v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i fixed closed fixed closed operabl e operable fixed closed v b cfm145a dv termin location 5/01/01 rev. 12/05/01 sta inside ...

  • Page 13

    13 dv360/580 series direct vent gas fireplace 10006357 584-15 fig. 16 termination clearances. General information assembling vent pipes canadian installations the venting system must be installed in accordance with the current csa-b149.1 installation code. Usa installations the venting system must c...

  • Page 14

    14 dv360/580 series direct vent gas fireplace 10006357 twist lock pipes when using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent sectio...

  • Page 15

    15 dv360/580 series direct vent gas fireplace 10006357 fp836 rear vent-top view 11/21/98 rear vent top view, corner installation fp836 fig. 21 rear vent application, one 45° elbow. Rear wall vent installation twist lock pipe step 1 locate and cut the vent opening in the wall. For combustible walls fi...

  • Page 16

    16 dv360/580 series direct vent gas fireplace 10006357 fp1005 side view vent termination 1/25/00 djt finished wall vent termination fp1005 fig. 24 side view of final unit location. Rear wall vent installations - flex vent pipe follow steps 1 and 2 on page 15. Step 3 install the 4” (102 mm) flex vent p...

  • Page 17

    17 dv360/580 series direct vent gas fireplace 10006357 3 x 90° elbows 3 x 90° elbows fp1176 fig. 27 maximum three (3) 90° elbows per installation. • if a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm). (fig. 29, 30) this d...

  • Page 18

    18 dv360/580 series direct vent gas fireplace 10006357 vertical sidewall installation twist lock pipe step 1 locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut ope...

  • Page 19

    19 dv360/580 series direct vent gas fireplace 10006357 step 7 apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes over...

  • Page 20

    20 dv360/580 series direct vent gas fireplace 10006357 below grade installation when it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm)...

  • Page 21

    21 dv360/580 series direct vent gas fireplace 10006357 max. Height 40’ (12.2 m) min. Height 8’ (2.4 m) max. 10’ (3 m) support straps every 3’ (.9 m) max. Height 40’ (12.2 m) min. Height 8’ (2.4 m) max. 10’ (3 m) fp1183 fig. 40 support straps for horizontal runs. 1 2 3 4 1 2 3 4 fp1179 fig. 41 maximu...

  • Page 22

    22 dv360/580 series direct vent gas fireplace 10006357 fp1184 typical roof/ceiling support apps. Typical roof support application typical ceiling support application fp1184 fig. 43 venting supports. Min. 2' (610 mm) fp1185 fig. 44 minimum termination to roof clearance. Twl101a twist lock pipe 2/8/99...

  • Page 23

    23 dv360/580 series direct vent gas fireplace 10006357 venting components 584g venting components firestop spacer 2/25/99 djt 584h venting components attic insulation shield 2/25/99 djt 584i vent components offset support 2/25/99 djt 584d vent components 90 degree elbow 2/25/99 djt 10/20/99 twist lo...

  • Page 24: Operating Instructions

    24 dv360/580 series direct vent gas fireplace 10006357 operating instructions glass information only glass approved by cfm corporation should be used on this fireplace. • the use of any non-approved replacement glass will void all product warranties. • care must be taken to avoid breakage of the glas...

  • Page 25

    25 dv360/580 series direct vent gas fireplace 10006357 installation of logs remove front glass. (refer to “window frame as- sembly removal” section, fig. 47) remove logs from packaging. As with all plastics — these are not toys and should be kept away from children and infants. Log identification cha...

  • Page 26

    26 dv360/580 series direct vent gas fireplace 10006357 flame & temperature adjustment for fireplaces equipped with hi/lo valves, flame adjust- ment is accomplished by rotating the hi/lo adjustment knob located near the center of the gas control. (fig. 51 or 52) lo hi fp390 flame adjustment knob 11/21/...

  • Page 27

    27 dv360/580 series direct vent gas fireplace 10006357 yellow flame red glow lg375 yellow flame red glow lg396 fig. 54 correct burner flame appearance. Inspecting the venting system this appliance venting system is designed and con- structed to ...

  • Page 28

    28 dv360/580 series direct vent gas fireplace 10006357 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “off”. Do not force. 5. Close control access panel. 1. Stop! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For m...

  • Page 29

    29 dv360/580 series direct vent gas fireplace 10006357 lighting and operating instructions for fireplaces equipped with sit822 gas valve (en or ep) a. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. Before operating, s...

  • Page 30

    30 dv360/580 series direct vent gas fireplace 10006357 instructions for rf comfort control valve the comfort control valve allows remote control of temperature, fan and flame appearance. Note: the antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote...

  • Page 31

    31 dv360/580 series direct vent gas fireplace 10006357 delay timer mode the shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes. Auto mode in the ...

  • Page 32

    32 dv360/580 series direct vent gas fireplace 10006357 led count service action 8 replace valve 7 confirm stepper motor connection exists 5 confirm fan connection exists and works 4 confirm gas type; jumper in place 3 replace thermopiles 2 turn fan on note: some keys are not active. If the setting is a...

  • Page 33

    33 dv360/580 series direct vent gas fireplace 10006357 comfort valve system control sequence of operation with transmitter light pilot burner set manual switch to local or remote release pilotstat knob turn pilotstat knob from pilot to on if manual switch is set to local, did main burner light? Tran...

  • Page 34

    34 dv360/580 series direct vent gas fireplace 10006357 troubleshooting - honeywell vs8421 remove window frame assembly before service work start check gas supply on ▼ ▼ ▼ ▼ ▼ pilot lights with piezo ignitor • lockout has engaged. Wait 60 seconds and try again. • for spark at electrode while depressi...

  • Page 35

    35 dv360/580 series direct vent gas fireplace 10006357 troubleshooting the gas control system sit nova 820 millivolt valve note: before trouble shooting the gas control system, be sure external gas shut off is in the “on” position. Warning: before doing any gas control service work, remove glass fro...

  • Page 36

    36 dv360/580 series direct vent gas fireplace 10006357 troubleshooting the gas control system start •turn gas supply off • turn on/off switch to call for heat "on" power to module (24v normal) spark across ignitor sensor gap yes yes yes • turn gas on pilot burner lights? Spark stops when pilot is li...

  • Page 37

    37 dv360/580 series direct vent gas fireplace 10006357 conversions must be completed by qualified personnel fuel conversion instructions to convert the dv360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “off” and turn gas supply of...

  • Page 38

    38 dv360/580 series direct vent gas fireplace 10006357 4. Remove air shutters from burner pan by removing shutter retaining screw then air shutter. (fig. 64) 5. For dv360 replace only rear air shutter. Natural gas: rear air shutter, close half. Front air shutter, fully open. Lp: rear air shutter ful...

  • Page 39

    39 dv360/580 series direct vent gas fireplace 10006357 fp1037b comfort valve convert 3/6/01 djt local remote o n • pilo t off • led motor top cap center plunger blue - ng red - lp fp1037b fig. 68 depress and turn center plunger. Co101a dv360/580 gas conversion manifold 1/28/00 added manifold screw 4...

  • Page 40: Maintenance

    40 dv360/580 series direct vent gas fireplace 10006357 maintenance burner and burner compartment it is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Re...

  • Page 41: Dv360/580

    41 dv360/580 series direct vent gas fireplace 10006357 1f 1a 1b dv360 1c 1. 1 dv580 1a 1c 1b 1e 1f 1d 2 3 4 4a 5a,b 5a,b 6 7 8a 8b 9 16 10a 17 19 10b 11 13 12 14 15 18 20 a/b 21 22a-d 23 pilot on off pilot adj lo hi 24 a/b 25 a/b 26a,b 30 31 27 32 28 29 33 34 35a/b 37 36 38 39 40 41 42 43 47 48 49 5...

  • Page 42: Dv360/580

    42 dv360/580 series direct vent gas fireplace 10006357 dv360/580 (continued) ref. Description dv360 dv580 1. Log set 10007405 10007545 1a. Log front left 10006373 )(b127) 10007540 (e9) 1b. Log front right 10006374 (b128) 10007541 (e10) 1c. Log rear 10007410 (b140) 10007539 (e8) 1d. Log top left -- 1...

  • Page 43: Dv360/580

    43 dv360/580 series direct vent gas fireplace 10006357 ref. Description dv360 dv580 dv360/580 (continued) 31. Cable ignitor - rn/rp 53194 53194 32. Thermopile - rn/rp 51827 51827 33. Pilot top convertible 10002266 10002266 34. Hood pilot 3 way 10002385 10002385 35a. Pilot orifice #65 (nat.) 10002268 ...

  • Page 44: Dv360/580

    44 dv360/580 series direct vent gas fireplace 10006357 ref. Description dv360 dv580 dv360/580 (continued) 75a. Pilot assembly sit top conv. - en 10002387 10002387 75b. Pilot assembly sit top conv. - ep 10002388 10002388 76. Sensing electrode w/cable en/ep (not shown) 57885 57885 77. Wire harness, ho...

  • Page 45: Optional Accessories

    45 dv360/580 series direct vent gas fireplace 10006357 optional accessories fan kits fk12 fan assembly 1. Open louvre assembly bottom. 2. Install fk12 fan in back of unit between hearth sup- ports. (fig. 75) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply l...

  • Page 46

    46 dv360/580 series direct vent gas fireplace 10006357 remote controls optional remote control units are available to control different functions of the appliance. Model functions controlled rc1 on/off rc2 on/off and temperature mrc3 on/off and temperature control with a digital display and a progra...

  • Page 47

    47 dv360/580 series direct vent gas fireplace 10006357 for use in mobile homes: model dv360rmh this appliance may be installed as an oem installation in a manufactured home (us only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home ...

  • Page 48

    48 dv360/580 series direct vent gas fireplace 10006357 9a. Units with sit valve (refer to illustrations in the installation instructions supplied with the kit): a) using a torx t20 or slotted screwdriver, remove and save the three pressure regulator mount- ing screws (a), pressure regulator tower (b...

  • Page 49

    49 dv360/580 series direct vent gas fireplace 10006357.

  • Page 50

    50 dv360/580 series direct vent gas fireplace 10006357.

  • Page 51

    51 dv360/580 series direct vent gas fireplace 10006357 basic warranty cfm corporation (hereinafter referred to collectively as the company) warrants that your new vermont castings or majestic gas fireplace/ stove is free from manufacturing and material defects for a period of one year from the date ...

  • Page 52

    Efficiency ratings model energuide ratings steady state (%) d.O.E. Fireplace efficiency (%) fan-off fan-on (afue%) dv360rn 53 82 83 64 dv360rp 53 83 84 64 dv360en 53 82 83 64 dv360ep 53 83 84 64 dv360rfn 53 82 83 64 dv360rfp 53 83 84 64 dv580rn 51.1 82 83 64 dv580rp 51.1 83 84 64 dv580en 51.1 82 83 64...