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  5. Homeowner's Installation And Operating Manual

Majestic DV360 Homeowner's Installation And Operating Manual

Manual is about: Direct Vent Gas Fireplace

Summary of DV360

  • Page 1

    Homeowner's installation and operating manual installer: do not discard this manual - leave for homeowner direct vent models: dv360 dv580 do not store or use gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appliance. What to do if you smell gas: • do not try to ...

  • Page 2: Table of Contents

    2 vermont castings majestic products dv360/580 series 20002261 installation & operating instructions important curing/burning instructions ................................................................................ 3 locating your fireplace .........................................................

  • Page 3

    3 vermont castings majestic products dv360/580 series 20002261 a) flat on wall b) cross corner c) **island d)*room divider e) *flat on wall corner f) chase installation y) 6" minimum note (fig. 1): ** island (c) and room divider (d) installation is possible as long as the horizontal portion of the v...

  • Page 4

    4 vermont castings majestic products dv360/580 series 20002261 fireplace dimensions (installed as top vent) s - rough opening width rough opening height electrical access rough opening depth gas line access v v w k u t h i j p q k o n f d e g g a c r m l b recessed nailing flange ref. Dv360 dv580 a ...

  • Page 5

    5 vermont castings majestic products dv360/580 series 20002261 fireplace dimensions (installed as rear vent) h r - rough opening width gas line access rough opening height electrical access rough opening depth u u v t j s i j p o n h g f d e g a c q l k b recessed nailing flange ref. Dv360 dv580 a 4...

  • Page 6

    6 vermont castings majestic products dv360/580 series 20002261 mantels the height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace. For the correct mounting height a...

  • Page 7

    7 vermont castings majestic products dv360/580 series 20002261 framing and finishing check fireplace to make sure it is lev- elled and properly positioned. To mount the appliance: 1. Choose the location. 2. Nailing flanges are supplied with the fireplace (found on the fireplace hearth). To level the...

  • Page 8

    8 vermont castings majestic products dv360/580 series 20002261 remote on/off switch installation do not wire the remote on/off wall switch for this gas appliance into a 120v power supply. 1. Thread wire through the electrical knockout located on either side of the unit. Take care not to cut the wire...

  • Page 9

    9 vermont castings majestic products dv360/580 series 20002261 the eb-1 electrical junction box has been supplied standard on the dv360/580 models to allow for the easy installation of an optional fan kit. To connect the eb-1 box to the house electrical supply, follow the steps below. 1. Unscrew the...

  • Page 10: General Venting

    10 vermont castings majestic products dv360/580 series 20002261 fp1031 fig. 14 completed conversion. After conversion to top vent configura- tion, the 4” (102mm) flue pipe should be concentric within the 7” (175mm) outer collar. Your fireplace is approved to be vented either through the side wall, o...

  • Page 11

    11 vermont castings majestic products dv360/580 series 20002261 v v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i fixed closed fixed closed operable operable fixed closed v b inside corner detail v a g v n n v v g g a cfm145a f...

  • Page 12

    12 vermont castings majestic products dv360/580 series 20002261 male end female end screw holes twl100 fig. 17 twist-lock pipe joints. Outside corner inside corner termination clearances termination clearances for buildings with combustible and noncombustible exteriors. A = combustible 6"(152mm) non...

  • Page 13

    13 vermont castings majestic products dv360/580 series 20002261 how to use the vent graph the vent graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimen- sions fo the vent system. 1. Determine the...

  • Page 14

    14 vermont castings majestic products dv360/580 series 20002261 finished wall vent termination fig. 23 side view of final unit location. Fp1005 rear wall vent installations step 1 locate and cut the vent opening in the wall. For combustible walls first frame in opening. (fig. 21) combustible walls: ...

  • Page 15

    15 vermont castings majestic products dv360/580 series 20002261 when vent termination exits through foundations less than 20” (508mm) below siding outcrop, the vent pipe must flush up with the siding. It is best to locate the fireplace in such a way that minimizes the number of offsets and horizonta...

  • Page 16

    16 vermont castings majestic products dv360/580 series 20002261 x x fp1181 fig. 31 vertical height requirements. 1 2 3 4 1 2 3 4 1 + 2 + 3 + 4 = 270 ° fp1180 fig. 28 maximum elbow usage. Vertical sidewall installation step 1 locate vent opening on the wall. It may be necessary to first position the ...

  • Page 17

    17 vermont castings majestic products dv360/580 series 20002261 step 5 measure the horizontal length requirement including a 2” (51mm) overlap, i.E. From the elbow to the outside wall face plus 2” (51mm) (or the distance required if installing a second 90 ° elbow). (fig. 32) always install horizonta...

  • Page 18

    18 vermont castings majestic products dv360/580 series 20002261 1 2 3 4 1 2 3 4 1 + 2 + 3 + 4 = 270 ° fp1179 fig. 36 maximum elbow usage. Do not back fill around snorkel. A clearance of at least 4” must be main- tained between the snorkel and the soil. If the foundation is recessed, use recess brack...

  • Page 19

    19 vermont castings majestic products dv360/580 series 20002261 vertical through-the-roof installation 1. Locate your fireplace. 2. Plumb to center of the (4”) flue collar from ceiling above and mark position. 3. Cut opening equal to 9 ³⁄₈ ” x 9 ³⁄₈ ” (240mm x 240mm). 4. Proceed to plumb for additio...

  • Page 20

    20 vermont castings majestic products dv360/580 series 20002261 twist lock venting components 7tdvrvt - through the wall rear vent termination starter kit - model 7tdvsk-sidewall venting starter kit- model 7tdvskv-vertical venting for 7tdvskv-a order 1/12 to 6/12 roof pitch for 7tdvskv-b order 7/12 ...

  • Page 21: Operating Instructions

    21 vermont castings majestic products dv360/580 series 20002261 glass information only glass approved by vermont cast- ings, majestic products should be used on this fireplace. • the use of any non-approved replacement glass will void all product warranties. • care must be taken to avoid breakage of...

  • Page 22

    22 vermont castings majestic products dv360/580 series 20002261 installation of logs 1 . Remove front glass. (refer to "window frame assembly removal" section, fig. 42) 2. Remove logs from packaging. As with all plastics — these are not toys and should be kept away from children and infants. 3. Plac...

  • Page 23

    23 vermont castings majestic products dv360/580 series 20002261 lava rock the lava rock provided with this fireplace must be placed on the firebox base around the sides of the burner assembly and on the tray beneath the grate. Under no circumstances should this lava rock be placed on any part of the...

  • Page 24

    24 vermont castings majestic products dv360/580 series 20002261 3. Open louvre assembly bottom. 4. Push in gas control knob slightly and turn clockwise to "off". Do not force. 5. Close control access panel. 1. Stop! Read the safety information above. 2. Turn off all electrical power to the fireplace...

  • Page 25

    25 vermont castings majestic products dv360/580 series 20002261 instructions for rf comfort control valve the comfort control valve allows remote control of temperature, fan and flame appearance. Note: the antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is...

  • Page 26

    26 vermont castings majestic products dv360/580 series 20002261 delay timer mode the shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes. Auto mod...

  • Page 27

    27 vermont castings majestic products dv360/580 series 20002261 led count service action 8 replace valve 7 confirm stepper motor connection exists 5 confirm fan connection exists and works 4 confirm gas type; jumper in place 3 replace thermopiles 2 turn fan on note: some keys are not active. 2. Slid...

  • Page 28

    28 vermont castings majestic products dv360/580 series 20002261 light pilot burner set manual switch to local or remote release pilotstat knob turn pilotstat knob from pilot to on if manual switch is set to local, did main burner light? Transmitter controls fan turn pilotstat knob to pilot to turn o...

  • Page 29

    29 vermont castings majestic products dv360/580 series 20002261 window frame assembly to be removed before service work troubleshooting – honeywell vs8421 start check gas supply on ▼ ▼ ▼ ▼ ▼ pilot lights with piezo ignitor • lockout has engaged. Wait 60 seconds and try again. • for spark at electrod...

  • Page 30

    30 vermont castings majestic products dv360/580 series 20002261 warning: before doing any gas control service work, remove glass front. Symptom possible causes corrective action 1. Spark ignitor will not light a. Defective or misaligned using a match, light pilot. If pilot lights, turn off electrode...

  • Page 31

    31 vermont castings majestic products dv360/580 series 20002261 fuel conversion instructions to convert the dv360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “off” and turn gas supply off. Turn off any electricity that may be goi...

  • Page 32

    32 vermont castings majestic products dv360/580 series 20002261 fig. 59 remove air shutter from burner pan. Shutter retaining screw burner pan air shutter front view co103 fig. 62 remove pilot orifice. Co106a snap ring index tab allen wrench fig. 61 remove pilot hood. Co105a pilot hood pilot bracket...

  • Page 33

    33 vermont castings majestic products dv360/580 series 20002261 fuel conversion instructions honeywell comfort control valve only warning: the conversion must only be undertaken by a qualified, certified gas appliance installer. Refer to table 1 for the correct conversion kit. The following instruct...

  • Page 34

    34 vermont castings majestic products dv360/580 series 20002261 fig. 67 remove air shutter from burner pan. Shutter retaining screw burner pan air shutter front view co103 shutter retaining screw slots covered front view top view fig. 68 install conversion shutter. Adjust holes and slots. Burner pan...

  • Page 35: Maintenance

    35 vermont castings majestic products dv360/580 series 20002261 burner and burner compartment it is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove ...

  • Page 36: Dv360/580

    36 vermont castings majestic products dv360/580 series 20002261 1d 1e 1c 1a 1b dv360 1d 1e 1c 1a 1b 1f dv580 5a,b 8a 8b 11 20 a/b 22a-d 23 1g 2 3 4 6 9 16 38 37 7 10a 13 15 14 17 18 pilot on o f f pilot adj lo h i tpth th tp 24 a/b 25 a/b 26 30 31 35a/b 36 19 21 27 32 28 29 33 34 39 40 41 42 43 10b ...

  • Page 37: Dv360/580

    37 vermont castings majestic products dv360/580 series 20002261 dv360/580 (continued) ref. Description dv360 dv580 1d. Log top left b28 e4 1e. Log top right b29 e7 1f. Log top center left -- e5 1g. Log top center right -- e6 2. Volcanic rock 20000376 20000376 3. Ember (package) 51915 51915 4. Lava r...

  • Page 38: Dv360/580

    38 vermont castings majestic products dv360/580 series 20002261 dv360/580 (continued) ref. Description dv360 dv580 33. Pilot top convertible 10002266 10002266 34. Hood pilot 3 way 10002385 10002385 35a. Pilot orifice #65 (nat.) 10002268 10002268 35b. Pilot orifice #35 (lp) 10002269 10002269 36. Igni...

  • Page 39

    39 vermont castings majestic products dv360/580 series 20002261 fuel conversion kits natural gas to lp dv360rn kit #20002125 dv360rfn (serial #’s starting at h11k0001282215) kit #20004848 dv360rfn (serial #’s up to h11k0001233783) kit #20003636 dv580rn kit # 20002130 dv580rfn (serial #’s starting at...

  • Page 40

    40 vermont castings majestic products dv360/580 series 20002261 optional accessories available fk12 fan assembly 1. Open louvre assembly bottom. 2. Install fk12 fan in back of unit between hearth supports. (fig. 72) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the ...

  • Page 41

    41 vermont castings majestic products dv360/580 series 20002261 remote controls optional remote control units are available to control different functions of the appliance. Model functions controlled mrc1 on/off mrc2 on/off and temperature mrc3 on/off and temperature control with a digital display a...

  • Page 42

    F i r e - p a r t s . C o m.

  • Page 43

    Basic warranty the vermont castings , majestic products company (hereinafter referred to collectively as the company) warrants that your new vermont castings or majestic gas fireplace/stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to...

  • Page 44

    410 admiral blvd. • mississauga, ontario, canada l5t 2n6 • 905-670-7777 www.Majesticproducts.Com • www.Vermontcastings.Com vermont castings, majestic products efficiency ratings model energuide ratings steady state (%) d.O.E. Fireplace efficiency (%) fan-off fan-on (afue%) dv360rn 53 82 83 64 dv360r...