Modine Manufacturing HD Installation And Service Manual

Manual is about: gas-fired unit heaters

Summary of HD

  • Page 1

    This manual is the property of the owner. Please be sure to leave it with the owner when you leave the job. Inspection on arrival 1. Inspect unit upon arrival. In case of damage, report it immediately to the transportation company and your local modine sales representative. 2. Check rating plate on ...

  • Page 2: Danger

    Special precautions 2 special precautions the installation and maintenance instructions in this manual must be followed to provide safe, efficient, and trouble-free operation. In addition, particular care must be exercised regarding the special precautions listed below. Failure to properly address t...

  • Page 3: Caution

    6-583.6 3 before you begin in the u.S., the installation of these units must comply with the national fuel gas code, ansi z223.1 - latest edition (also known as nfpa 54) and other applicable local building codes. In canada, the installation of these units must comply with local plumbing or waste wat...

  • Page 4: Danger

    6-583.6 unit location location recommendations 1. When locating the heater, consider general space and heating requirements, availability of gas and electrical supply, and proximity to vent locations. 2. When locating units, it is important to consider that the exhaust vent piping must be connected ...

  • Page 5: Caution

    5 6-583.6 1. Be sure the means of suspension is adequate to support the weight of the unit (see page 16 for unit weights). 2. For proper operation, the unit must be installed in a level horizontal position. 3. Clearances to combustibles as previously specified must be strictly maintained. 4. For mod...

  • Page 6: Warning

    6 6-583.6 model hd/hdb unit heaters must be vented with the proper passageway as described in these instructions to convey flue gases from the unit or the vent connector to the outside atmosphere. The venting instructions are organized in sections, based on installation type. The sections are identi...

  • Page 7

    6-583.6 diameter is necessary. If there is 6' or more of vent pipe in the open space between the appliance and where the vent pipe passes through the wall or floor, the thimble need only be 2" greater than the diameter of the vent pipe. If a thimble is not used, all combustible material must be cut ...

  • Page 8

    8 6-583.6 section b – vertical vent system installation b1. This section applies to vertically vented category i vent systems and is in addition to “section a – general instructions – all units”. B2. Vertical vent systems terminate vertically, and must be sized in accordance with the national fuel g...

  • Page 9

    9 6-583.6 • for single wall vent pipe and 10’ or greater horizontal distance to any portion of a building, the vent must terminate at least 3’ (2’ for non-residential installations) above the highest point where it passes through a roof of a building and at least 2’ higher than any portion of a buil...

  • Page 10

    10 6-583.6 section c – horizontal, category iii vent system installation c1. This section applies to horizontally vented category iii vent systems and is in addition to “section a – general instructions – all units”. C2. All heaters that are horizontally vented perform as a category iii appliance. C...

  • Page 11

    11 6-583.6 additional requirements for common venting: 1. The common vent system and all attached appliances must be category i. 2. The vent connector should be routed in the most direct route from the units to the common vent. 3. Where two or more vent connectors enter a common gas vent or chimney ...

  • Page 12: Warning

    12 6-583.6 warning 1. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution or equivalent for testing. 2. Gas pressure to appliance controls must never exceed 14" w.C. (1/2 psi). 3. To reduce the opportunity for condensation, the minimum s...

  • Page 13: Warning

    13 6-583.6 electrical connections all field installed wiring must be done in accordance with the national electrical code ansi/nfpa 70 – latest edition or canadian electrical code csa c22.1 part 1 or local codes. Unit must be electrically grounded according to these codes. If any of the original wir...

  • Page 14: Important

    14 6-583.6 installation - operation operation prior to operation although this unit has been assembled and fire-tested at the factory, the following pre-operational procedures should be performed to assure proper on-site operation. 1. Turn off power to the unit at the disconnect switch. Check that f...

  • Page 15

    15 6-583.6 control operating sequence / unit components upon a call for heat from the thermostat, power is supplied to the power exhauster motor. The unit will go through a purge period and then the direct spark igniter will be energized. At the same time, the main valve in the combination control v...

  • Page 16

    16 6-583.6 mounting bracket size 30-75 rear view access view electrical connection power venter vent pipe connection gas connection adjustable louvers 14.9" between 3/8"-16 mounting holes (model sizes 100 and 125 only) mounting holes typ 3/8 x 1" long 13.5" between 3/8"-16 mounting holes (model size...

  • Page 17: Caution

    17 6-583.6 service / maintenance / troubleshooting general maintenance the unit and venting system must be checked once a year by a qualified service technician. All installation and service of these units must be performed by a qualified installation and service agency. Before any service, be sure ...

  • Page 18

    18 6-583.6 unit wiring figure 18.1 - unit heater wiring diagram (single and two stage, direct spark ignition) since internal or factory wiring may vary depending on the controls manufacturer, the wiring diagrams must be appropriately selected with the proper gas valve and ignition type. The followin...

  • Page 19

    19 6-583.6 replacement parts when requesting parts please contact your local representative. Please have full model and serial number available. If you require assistance in locating your representative, please call the number located on the back page. Serial & model number / replacement parts seria...

  • Page 20

    Commercial products group modine manufacturing company 1500 dekoven avenue racine, wi 53403 phone: 1.800.828.4328 (heat) www.Modinehvac.Com © modine manufacturing company 2014 as modine manufacturing company has a continuous product improvement program, it reserves the right to change design and spe...