Napoleon LEX 485 User Manual

Other manuals for LEX 485: Instructions Manual, User Manual

Summary of LEX 485

  • Page 1

    Pg.18 apply serial number label from carton serial no. Xxxxxx000000 model no. Notice to installer: leave these instructions with the grill owner for future reference. N415-0275-au apr 08.15 this gas grill must be used only outdoors in a well-ventilated space and must not be used inside a building, g...

  • Page 2: Conditions and Limitations

    Www.Napoleongrills.Com 2 napoleon gas grill president’s limited lifetime warranty napoleon warrants that components in your new napoleon product will be free from defects in material and workmanship from the date of purchase, for the following period: aluminum castings / stainless steel base lifetim...

  • Page 3: Safe Operating Practices

    Www.Napoleongrills.Com 3 warning! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe operating practices • this gas grill must be assembled exactly according to th...

  • Page 4: Location

    Www.Napoleongrills.Com 4 locating your outdoor gas grill it is important when selecting a location for your gas grill to ensure clearances to adjacent combustibles are met. This appliance is intended for installation on an outdoor patio or in your yard. ‘this appliance shall only be used in an above...

  • Page 5: Dimensions

    Www.Napoleongrills.Com 5 dimensions overall height 49 1/4" 125cm (59 1/4" [151cm] - lid open) 14 1/4" 36cm 35" 89cm overall width 57 3/4" 147cm overall depth 27 1/2" 70cm 36 1/4" 92cm (grill height) grill size: 485 in 2 (3130 cm 2 ) warming rack size: 190 in 2 (1220 cm 2 ) all dimensions are approxi...

  • Page 6: General Information

    Www.Napoleongrills.Com 6 general information this gas grill is certified for outdoor use and should be installed to conform to local codes. Check gas type and specifications located on the rating plate located on the back panel of the grill. Natural gas hook-up the installation must be performed by ...

  • Page 7

    Www.Napoleongrills.Com 7 universal liquefied petroleum gas cylinder specifications warning! If these instructions are not followed exactly, a fire causing death or serious injury may occur. This gas grill has been designed for use with an approved 9 kg size universal liquefied petroleum gas cylinder...

  • Page 8: Leak Testing Instructions

    Www.Napoleongrills.Com 8 leak testing instructions warning! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. Warning! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you ...

  • Page 9: Lighting Instructions

    Www.Napoleongrills.Com 9 lighting instructions off position warning! Open lid. Warning! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main burner lighting rear burner lighting (rotisserie burner) (if equipped) side burner lighting (if equipped) 1. Open grill lid. ...

  • Page 10: Operating The Grill

    Www.Napoleongrills.Com 10 operating the grill initial lighting: when lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the ma...

  • Page 11: Infrared Heat

    Www.Napoleongrills.Com 11 infrared heat most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using mainly infrared energy. This is a form of electro-magnetic energy with a wavelength just greater than the red end of the visible light spectrum but less th...

  • Page 12: Infrared Grilling Chart

    Www.Napoleongrills.Com 12 infrared grilling chart food control setting cooking time helpful suggestions steak 1 in. (2.54cm) thick high setting 2 min. Each side. High setting 2 min. Each side then medium setting. High setting 2 min. Each side then medium setting. 4 min. – rare 6 min. – medium 8 min....

  • Page 13

    Www.Napoleongrills.Com 13 warning! Always wear protective gloves and safety glasses when servicing your grill. Warning! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean gri...

  • Page 14

    Www.Napoleongrills.Com 14 grids and warming rack: the grids and warming rack are best cleaned with a brass wire brush during the pre-heating period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) will discolor permanently from regular usage due to the hig...

  • Page 15: Troubleshooting

    Www.Napoleongrills.Com 15 protection of infrared burners: the infrared burners of your grill are designed to provide a long service life, though care must taken to prevent cracking of their ceramic surfaces. Fractures will cause the burners to malfunction. The following provides a few of the causes ...

  • Page 16

    Www.Napoleongrills.Com 16 problem possible causes solution rear and side burners will not light with the igniter, but will light with a match. Dead battery / or installed incorrectly. Loose electrode wire or switch terminal wires. Lifting flames on burner. Replace with premium heavy duty battery. Ch...

  • Page 17: Ordering Replacement Parts

    Www.Napoleongrills.Com 17 keep your receipt as proof of purchase to validate your warranty. Ordering replacement parts warranty information model: date of purchase: serial number: (record information here for easy reference) before contacting the customer solutions department, check the napoleon web...

  • Page 18: Getting Started

    Www.Napoleongrills.Com 18 caution! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges ...

  • Page 19

    Www.Napoleongrills.Com 19 1 x n430-0002 16 x n570-0073 (1/4-20 x 3/8”) 3/8”(10mm) non relvolving caster- left side.

  • Page 20: Propane Only

    Www.Napoleongrills.Com 20 propane only 4 x n570-0080 (#14 x 1/2”) 3/8”(10mm).

  • Page 21: Propane Only

    Www.Napoleongrills.Com 21 6 x n570-0080 (#14 x 1/2”) 3/8”(10mm) propane only.

  • Page 22

    Www.Napoleongrills.Com 22 3/8”(10mm) 4 x n570-0080 (#14 x 1/2”) 1 x n430-0002.

  • Page 23

    Www.Napoleongrills.Com 23 4 x n570-0091 (1/4-20 x 3/8”) 3/8”(10mm) warning! Propane only - to avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator. This was installed at the factory to protect the regulator hose during shipping and is no longer required. (t...

  • Page 24: Attention!

    Www.Napoleongrills.Com 24 3/8”(10mm) 4 x n570-0080 (#14 x 1/2”) attention! Ensure that all tabs are bent down before installation..

  • Page 25: Back View

    Www.Napoleongrills.Com 25 2 x n570-0080 (#14 x 1/2”) 3/8”(10mm) back view front view attention! Ensure that all tabs are bent up after installation..

  • Page 26

    Www.Napoleongrills.Com 26 disposable grease tray.

  • Page 27: Back View

    Www.Napoleongrills.Com 27 3/8”(10mm) 6 x n570-0080 (#14 x 1/2”) back view front view attention! Ensure that all tabs are bent up after installation..

  • Page 28

    Www.Napoleongrills.Com 28 3/8”(10mm) 2 x n570-0073 (1/4-20 x 3/8”).

  • Page 29

    Www.Napoleongrills.Com 29 8 x n570-0076 (#8 x 1/2”) 4 x n570-0013 (#8 x 5/8”) engage edge of shelf under ribs in end cap. N570-0013 (#8 x 5/8”).

  • Page 30

    Www.Napoleongrills.Com 30 4 x n570-0082 (1/4-20 x 5/8”) 3/8”(10mm) 4 x n735-0001 tabs located on either side of ice bucket must engage notches in side shelf..

  • Page 31

    Www.Napoleongrills.Com 31 4 x n570-0082 (1/4-20 x 5/8”) 3/8”(10mm) 4 x n735-0001 1 x n160-0023 fit orifice into burner tube and secure with hose retainer clip supplied. Attach the wire to the side burner electrode..

  • Page 32: Warning!

    Www.Napoleongrills.Com 32 4 x n570-0099 (#14 x 3/4”) 3/8”(10mm) 4 x n340-0007 warning! Do not over tighten the screws, as this will cause the handle to crack. Propane only 1 2 3 3/8”(10mm) n570-0080 (#14 x 1/2”).

  • Page 33

    Www.Napoleongrills.Com 33 2 x n105-0011 1 2 x n160-0022 2 3 bottom top 4.

  • Page 34

    Www.Napoleongrills.Com 34 fold tabs over to secure glass in place..

  • Page 35

    Www.Napoleongrills.Com 35.

  • Page 36

    Www.Napoleongrills.Com 36 rotisserie kit assembly instruction (optional) assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting..

  • Page 37

    Www.Napoleongrills.Com 37 propane only – proper hose connection warning – fire hazard the regulator must be attached so that no part of the hose touches the underside of the grill or drip pan. A fire will result if these directions are ignored. Clip hose to side panel using hose retainer clip suppli...

  • Page 38

    Www.Napoleongrills.Com 38 natural gas only – proper hose connection 3/4”(19mm) warning! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or teflon tape on this connection. Tighten the connection with...

  • Page 39: Parts List

    Www.Napoleongrills.Com 39 item part # description 485 1 n590-0147-gy1sg bottom shelf x 2 n475-0236-gy1sg left/right cart enclosure panel x 3 n475-0324-gy1sg rear cart enclosure panel x 4 n655-0173-gy1sg front cabinet support x 5 n080-0212-gy1sg stabilizer brackets x 6 n430-0002 magnetic catch x 7 n1...

  • Page 40: Parts List

    Www.Napoleongrills.Com 40 item part # description 485 45 n720-0073 rear burner pilot hardline x 46 n455-0079 orifice - pilot p n455-0080 orifice - pilot n 47 n335-0042l-m02 stainless steel lid insert x 48 n135-0042-gy1ht left side lid casting x 49 n135-0043-gy1ht right side lid casting x 50 n585-007...

  • Page 41: Parts List

    Www.Napoleongrills.Com 41 item part # description 485 87 n640-0001 hose clip x 88 n105-0001 plastic bushing x 89 n510-0013 lid bumper x 90 n080-0309 glass mount x 91 n300-0006 infrared glass x 92 n010-0499 infrared burner x 93 n080-0207-m01 support bracket infra red burner x 94 n215-0007-m01 infrare...

  • Page 42

    Www.Napoleongrills.Com 42 55 49 47 54 48 50 55 89 56 55 51 52 56 53 55 71 97 28 98 99 72 73 96 15 37 33 23 68 67 35 67 68 30 38 27 29 21 77 39 44 77 21 21 78 15 42 40 21 45 80 46 41 21 31 91 97 102 98 100 90 21 93 20 26 26 22 69 25 19 94 92 18 55 36 79 21 90 103 74 95 71 73 67 106 104 72 72 52 75 67...

  • Page 43: Notes

    Www.Napoleongrills.Com 43 notes.

  • Page 44

    N415-0275-au.