O.S. Engine MAX-40FX Owner's Instruction Manual

Other manuals for MAX-40FX: Owner's Instruction Manual
Manual is about: Engine MAX-50SX ring & 40,46,61, 91 FX series

Summary of MAX-40FX

  • Page 1

    It is of vital importance, before attempting to operate your engine, to read the general 'safety instructions and warnings' section on pages 2-6 of this booklet and to strictly adhere to the advice contained therein. Also, please study the entire contents of this instruction manual, so as to familia...

  • Page 2: Warnings

    2 remember that your engine is not a "toy", but a highly efficient internal- combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some fu...

  • Page 3: Notes

    4 notes this engine was designed for model aircraft. Do not attempt to use it for any other purpose. Mount the engine in your model securely, following the manufacturers' recommenda- tions, using appropriate screws and lock- nuts. Be sure to use the silencer (muffler) supplied with the engine. Frequ...

  • Page 4: Notes

    6 notes adjust the throttle linkage so that the engine stops when the throttle stick and trim lever on the transmitter are fully retarded. Alternatively, the engine may be stopped by cutting off the fuel supply. Never try to stop the engine physically. Take care that loose clothing (ties, shirt slee...

  • Page 5

    8 as delivered from the factory, the max-61fx has its needle-valve assembly installed horizontally. However, if more convenient for a particular installation, the needle-valve may be reinstalled vertically behind the cylinder. (see sketch opposite.) please note that the needle-valve knob has a cente...

  • Page 6

    10 mounting screw size 50sx, 40, 46fx 61, 91fx 3mm 4mm installation of the engine rigid hardwood (e.G. Maple) at least 15mm(5/8") at least 15mm(5/8") o.S. Radial motor mount (available as an optional extra part. See parts list) a typical method of beam mounting is shown below, left. Installation in ...

  • Page 7

    12 suggested fuel tank capacities are listed opposite. These will allow 12-13 minute flights. Locate the fuel tank so that the top of the tank is 5- 10mm (1/4-3/8") above the level of the needle-valve. Be sure to use a pressurized fuel system by connecting the muffler pressure nipple to the vent- pi...

  • Page 8

    14 fuel propellers suggested propeller sizes are listed on page 15. The suitability of the prop depends on the size and weight of the model and type of flying. Determine the best size and type after the engine has been run in. Check the balance of the propeller before fitting it to the engine. Unbal...

  • Page 9

    16 before starting tools, accessories, etc. The following items are necessary for operating the engine. 1 fuel model glowplug engine fuel of good quality, preferably containing a small percentage of nitromethane. 2 glowplug o.S. No.8 glowplug is supplied with the engine. 3 propeller suggested size i...

  • Page 10

    18 6. Connect battery leads to glowplug. Bring electric starter into contact with spinner-nut or spinner and depress starter switch for one or two seconds. Repeat if necessary. When the engine starts, withdraw the starter im- mediately. 7. Attention : do not choke the carburettor air intake when app...

  • Page 11

    20 slowly advance the throttle to its fully open position, then gradually close the needle-valve until the exhaust note begins to change. (4-cycle to 2-cycle) at this point, disconnect the battery from the glowplug, taking care that the battery leads or glowplug clip do not come into contact with th...

  • Page 12

    22 idling adjustment char t start the engine. Make sure that the throttle is fully open. Adjust the neede-valve . Close the throttle gradually. Find the idling position. Fix the idling position. Open the throttle fully. Does the engine regain full power? Continue running at high speed for 10 seconds...

  • Page 13

    24 subsequent starting procedure subsequent readjustment once the optimum needle-valve setting has been es- tablished (see page 19, needle-valve adjustment dia- gram) the procedure for starting may be simplified as follows. Open the needle-valve one half-turn (180 ° ) from the optimum setting. Set t...

  • Page 14

    26 exploded view (50sx) type of screw c...Cap screw m...Oval fillister-head screw f...Flat head screw n...Round head screw s...Set screw c.M3x15 c.M2.6x18 c.M3x8 s.M3x 3 1 20-10 2 3 4 5 6 7 8 9 11 12 13 14 10 13- 1 15 16 17 19 21 18 20 20- 1 20-2 20- 5 20- 3 20- 4 20- 8 20- 6 20-7 20- 9 27 enginen p...

  • Page 15

    28 exploded view (40,46fx) c.M3x15 n.+m3.5x6 s.M3x3 c.M3x8 1 2 3 4 5 6 6- 1 6- 2 7 8 9 10 11 12 13 14 15 17 16 16-1 16-2 16-3 16-4 16-5 16-6 16-7 type of screw c...Cap screw m...Oval fillister-head screw f...Flat head screw n...Round head screw s...Set screw 29 enginen pa r ts list (40,46fx) specifi...

  • Page 16

    30 exploded view (61fx) c.M3x15 n.+m3.5x6 s.M3x3 c.M3.5x8 16-10 1 2 3 4 5 6 13 7 8 9 10 11 12 14 15 17 16- 3 16- 5 16- 4 16-11 16- 1 16 16- 2 16- 9 16- 7 16- 6 16- 8 type of screw c...Cap screw m...Oval fillister-head screw f...Flat head screw n...Round head screw s...Set screw 31 enginen pa r ts li...

  • Page 17

    32 exploded view (91fx ring ) type of screw c...Cap screw m...Oval fillister-head screw t...Tapping screw f...Flat head screw n...Round head screw s...Set screw c.M3x15 n.+m3.5x6 c.M3.5x10 1 2 3 4 5 6 7 16 8 9 10 11 12 10- 1 15 13 14 20 s.M3x3 18 19 19- 1 19- 3 19- 2 19- 4 19- 5 19- 6 t.+3x10 17 33 ...

  • Page 18

    34 carburetor 40b (50sx,40,46fx) 1 1-1 2 3 4 5 6 7 8 n.+m3.5x6 1-2 9 2-1 type of screw c...Cap screw m...Oval fillister-head screw f...Flat head screw n...Round head screw s...Set screw description code no. No. 1 1-1 1-2 2 2-1 3 4 5 6 7 8 9 22781401 22781411 22781420 27783600 22781800 25681200 26781...

  • Page 19

    36 carburetor 60f (91fx ring ) 1 2 3 3-1 3-2 4 5 6 7 8 27881400 29581200 45582300 46066319 24881824 29581100 45581820 22681953 29015019 25081700 1 3-1 2 3 4 5 6 7 8 n.+m3.5x6 3-2 n.+m3x6 type of screw c...Cap screw m...Oval fillister-head screw f...Flat head screw n...Round head screw s...Set screw ...

  • Page 20

    38 (72101230) for 61fx, 91fx (72403050) (71531000) (72101120) (71521000) 55500002 55500003 50sx. 40.46fx 61fx.91fx m3 m4 72105337 72101338 40.46fx 61fx.91fx for 61fx exhaust header pipe code no. Size type of engine code no. Type of engine o.S. Silicone tube assembly super fi lter non-bubble weight l...

  • Page 21

    40 max - 40fx max - 46fx displacement bore stroke practical r.P.M. Power output weight 6.47 cc (0.395 cu.In.) 20.5mm (0.807 in.) 19.6mm (0.772 in.) 2,000-17,000 r.P.M. 1.36 ps / 16,000 r.P.M. 386g (13.6 oz.) specifications displacement bore stroke practical r.P.M. Power output weight 7.45 cc (0.455 ...

  • Page 22

    42 max - 91fx ring dimensions(mm) displacement bore stroke practical r.P.M. Power output weight 14.95 cc (0.912 cu.In.) 27.7mm (1.091 in.) 24.8mm (0.976 in.) 2,000-16,000 r.P.M. 2.8 ps / 15,000 r.P.M. 550g (19.42 oz.) specifications 25 4- 4.2 52 81.5 103 21.5 42.6 61 43.5 24.7 66.5 29.5 103.6 unf 5/...