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  5. Owner's Manual

PACIFIC CYCLE Kulana Tandem Owner's Manual

Summary of Kulana Tandem

  • Page 1

    Tandem bicycle owner's manual this manual contains important safety, performance and maintenance information. Read the manual before taking your first ride on your new bicycle, and keep the manual handy for future reference..

  • Page 4: Contents

    Contents 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 safety signal words . . . . . . . . . . . . . . . . .2 2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 user responsibility . . . . . . . . . . . . . . . . .2 protective gear and clot...

  • Page 5: This Manual

    1 this manual contains important information regarding safety, assembly, use, and maintenance of the bicycle but is not intended to be a complete or comprehensive manual covering all aspects concerning bicycle ownership . We recommend consulting a bicycle specialist if you have any doubts or concern...

  • Page 6: Safety

    2 safety 2 safety signal words the following safety signal words indicate a safety message . The symbol alerts you to potential hazards . Failure to follow the warning may result in damage to property, injury, or death . ! Warning! Indicates a hazard or unsafe practice that will result in severe inj...

  • Page 7: Protective Gear and Clothing

    3 protective gear and clothing always wear proper attire when riding the bicycle, you should wear: • colors that are easily seen and, if possible, reflective clothing. • clothing appropriate for the weather conditions . • use of protective gear such as pads for the knees and elbows is highly recomme...

  • Page 8: Wet Weather

    4 • always ride defensively in a predictable, straight line . Never ride against traffic. • concentrate on the path ahead . Avoid pot holes, gravel, wet road markings, oil, curbs, speed bumps, drain grates and other obstacles . • cross train tracks at a 90 degree angle or walk your bicycle across . ...

  • Page 9: Night Riding

    5 night riding • riding at night is not recommended . Check with local law or regulations regarding the use of lights for night riding . • ensure bicycle is equipped with a full set of correctly positioned and clean reflectors. • use a white light on the front and a red light on the rear. If possibl...

  • Page 10: Parts

    6 before assembly check and see that all the parts are included. If parts are missing or damaged call customer service toll free at 1-800-626-2811. Parts 3 front fender rear saddle seat post rear fender seat post front wheel rear handlebar pedals (4) rear wheel front saddle front handlebar kick stan...

  • Page 11: Hardware

    7 hardware 4 front fender hardware front handlebar hardware 2 locknuts stem wedge cap 2 washers front wheel hardware long bolt washer nut.

  • Page 12: Warning!

    ! Warning! 8 assembly 5 improperly assembly of the bicycle may result in unexpected product performance and serious injury or death . Assemble the bicycle according to the instructions in this manual or have a professional bicycle mechanic assemble the bicycle . Getting organized the following tools...

  • Page 13: Attach The Front Handlebars

    9 attach the front handlebars parts: front handlebar, main frame hardware: stem wedge bolt, stem clamp bolt and stem wedge bolt cap come attached to the handlebar . Tools: 5 mm and 6 mm allen wrench, grease 1. Remove the stem wedge bolt cap . 2. Apply a light layer of grease to the stem and frame he...

  • Page 14

    10 stem wedge bolt 4. Rotate the handle bar so it is square with the fork . 5. Using a 6 mm allen wrench, tighten the stem wedge bolt to lock the stem in place . 6. Replace the cap onto the stem wedge bolt . 7. Adjust the handle bars to the position you desire . 8. Using a 5 mm allen wrench, tighten...

  • Page 15: Tip!

    11 attach the rear handlebar to the front saddle parts: rear handlebar, front saddle, main frame hardware: stem clamp bolts and pinch bolts come attached to the rear handlebar . Tools: 5 mm allen wrench 1. Insert the seat post through the center of the clamp on the rear handlebar . Tip! The front sa...

  • Page 16: Attach The Saddles

    12 attach the saddles ! Warning! Insufficient bolt tightness on the seat post may result in the seat slipping, loss of control and serious injury or death . Be sure the seat is locked and capable of supporting the weight of the rider before using the bicycle . Parts: rear handlebar/front saddle asse...

  • Page 17: Attach The Front Fender

    13 attach the front fender parts: front fender, front fork hardware: long screw, washer, nut tools: 10 mm open-ended wrench, phillips-head screwdriver 1. Remove the fork protector (not shown) . 2. Align the holes on the fender tab with the holes at the base of the fork . 3. Insert the washer through...

  • Page 18: Warning!

    ! Warning! 14 attach the front wheel failure to properly tighten the nuts holding the wheels onto the bicycle may result in poor riding performance, the tire falling off and serious injury or death . Always be sure the wheels are securely attached to the fork before using the bicycle . Parts: front ...

  • Page 19: Attach The Pedals

    15 attach the pedals notice: attaching a pedal to the incorrect side can strip the pedal threads and cause irreparable damage . Visually match the r and l stickers on the pedal and crank arm before attaching the pedals . Parts: left and right pedals (2 each), crank arms tools: 15 mm wrench, or adjus...

  • Page 20: Warning!

    ! Warning! 16 adjustments 6 adjust the handlebar failure to firmly tighten the handlebar stem wedge bolt, handlebar pinch bolts, may cause a sudden shift of the handlebar and result in loss of control, falling, serious injury or death . Be sure the stem wedge bolt, and stem clamp bolts tightened bef...

  • Page 21

    Stem wedge bolt stem clamp bolt 17 follow these steps to adjust the front handlebars: tools: 5 mm and 6 mm allen wrench 1. Remove the stem wedge cap . 2. Using the 6 mm allen wrench, loosen the stem wedge bolt until the pressure on the stem wedge is released . 3. Adjust the height of the seat post u...

  • Page 22

    18 follow these steps to adjust the back handlebars: tools: 5 mm allen wrench 1. Using the 5 mm allen wrench, loosen the two pinch bolts on the side of the rear handlebars . 2. Adjust the height so the rider is in control and comfortable . 3. Tighten the two pinch bolts . 4. Using the 5 mm allen wre...

  • Page 23: Adjust The Saddles

    Seat post pinch bolt minimum insertion mark seat tube bracket 2 3 19 adjust the saddles failure to insert the seat stems beyond the minimum insertion line may cause the stem to break resulting in damage to the stem, loss of control, falling, serious injury or death. Insert the handlebar and seat ste...

  • Page 24: Warning!

    20 ! Warning! Use 7 failure to follow all local and state regulations and laws pertaining to bicycle use as well as the safety warnings in this manual may result in serious injury or death . Always follow all local and state regulations and laws pertaining to bicycle use, follow the safety warnings ...

  • Page 25: Pre-Ride Checklist

    21 pre-ride checklist use the following checklist before every ride to ensure your bicycle is in proper working condition before riding the bicycle . Brakes the brakes work properly . Wheels and tires the rims do not have dirt or grease on them . The wheels are properly attached to the bicycle and t...

  • Page 26

    22 cranks and pedals the pedals are securely tightened to the crank arms . The crank arms are securely tightened to the axle and are not bent . Frame and fork the frame and fork are not bent or broken note: if either are bent or broken, call customer service . Accessories the reflectors are good sha...

  • Page 27: Warning!

    23 ! Warning! Maintenance and troubleshooting 8 failure to conduct maintenance on the bicycle may result in malfunction of a critical part and serious injury or death . Proper maintenance is critical to the performance and safe operation of the bicycle . The recommended intervals and need for lubric...

  • Page 28

    24 component lubricant method weekly chains chain lube or light oil brush on or squirt every six months freewheel oil two drops from oil can pedals: that cannot be disassembled light oil two drops from oil can onto the inside bearings yearly bottom bracket lithium based grease disassemble pedals lit...

  • Page 29: Parts Maintenance

    25 parts maintenance wheels frequency: inspect and maintain before each use. Inspect action maintenance rims inspect for dirt and grease use a clean rag or wash with soapy water, rinse, and air dry . Wheels check the wheels are securely fastened to the bicycle and axle nuts are tight . Adjust if nec...

  • Page 30

    26 inspect action maintenance tire inflation check tire pressure inflate tire to the pressure indicated on the tire sidewall. See “inflating a tire tube” for more detail. If the tire is flat see “fixing a flat tire” for more detail . Check the bead is properly seated while inflating or refitting the...

  • Page 31

    27 inspect action maintenance coaster brake make sure the brake arm is correctly attached to the chain stay with the brake arm clip . Tighten and secure the brake arm to the chain stay . Brakes frequency: inspect and maintain before each use. Brake clip brake arm.

  • Page 32

    28 inspect action maintenance pedals every month: check that each pedal is securely set and tighten into the crank arm . If necessary, re-set and tighten. Before each ride: check each front and rear pedal reflectors are clean and in place. Clean or replace . Pedal bearings every month: check the ped...

  • Page 33: Hub Bearings

    29 inspect action maintenance crank set every month: check the crank set (crank arms, chain rings, and bottom bracket axle and bearings) is correctly adjusted and tight . Remove the primary chain replace cable . Hub bearings hub bearings require special thin wrenches called “cone wrenches”. If you d...

  • Page 34: Inflating The Tire Tube

    30 inflating the tire tube an unseated tire can rupture unexpectedly and cause serious injury or death . Be sure the tire is properly seated when inflating the tube. ! Warning! ! Caution! Over inflation or inflating the tube too quickly may result in the tire blowing off the rim and damage the bicyc...

  • Page 35: Repairing A Flat Tire

    31 repairing a flat tire ! Warning! An unseated tire can rupture unexpectedly and cause serious injury or death . Be sure the tire is properly seated when inflating the tube. Follow these steps to fix a flat tire: 1. Match tube size and tire size (see tire sidewall for size) . 2. Remove wheel from b...

  • Page 36: Warranty

    32 limited warranty and policy on replacement procedures and responsibilities your purchase includes the following warranty which is in lieu of all other express warranties . This warranty is extended only to the initial consumer purchaser for non commercial use only . No warranty registration is re...

  • Page 37

    33 conditions of the warranty listed below. If failure of any part should occur due to faulty materials or workmanship during the warranty period, the part will be replaced . All warranty claims must be submitted to the address below and must be shipped prepaid and accompanied by proof of purchase ....

  • Page 38: Purchase Record

    34 fill out this record and retain it as well as your sales receipt a record of your purchase and potential warranty claims . Name: address: state/city/zip: date of purchase: place of purchase: serial number: model number: date code: purchase record 10

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    ©2012 4902 hammersley road madison, wi 53711 service: 1-800-626-2811 www.Pacific-cycle.Com ©2014 omkutd.