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Pacific Z210 Parts Manual

Other manuals for Z210: Parts & Operating Manual
Manual is about: 20", automatic

Summary of Z210

  • Page 1

    For your convenience, record the following important information: model serial number part number date purchased z210 20” automatic scrubber parts manual the contents of this manual are based on the latest product infor- mation available at the time of publication. Pacific reserves the right to make...

  • Page 2

    Safety instructions 1) you must have training in the operation of the machine before using it. Read the instruction book. If you do not understand any instruction, ask your supervisor. 2) make sure all labels, decals, warnings, cautions and instructions are fastened to the machine. 3) read the label...

  • Page 3

    Symbols used on the automatic scrubber water valve indicator brush drive motor control switch vacuum motor control switch squeegee lift lever indicator battery charge indicator water flow control indicator.

  • Page 4

    Machine preparation 1. Unpacking the machine a.Take off the outer packaging b. The machine is fastened to the pallet with wooden wedges that block the wheels. Remove tie down straps c. Using a ramp, pull the machine off the pallet 2. Battery installation a. Remove the squeegee hose from the recovery...

  • Page 5

    Machine preparation 4. Squeegee assembly installation the squeegee is assembled to the machine by lifting the locking latches and sliding the squeegee assembly onto the 2 posts at the rear of the squeegee swing arm. Push on the locking latches down. Lower the squeegee and install vacuum hose over va...

  • Page 6

    Machine preparation 7. Recovery tank open the lid and confirm the following connections are secure: a. The vacuum cover is securely attached. Align the notches and rotate the cover clockwise to close. The vacuum hose must also be attached b. Confirm that the squeegee hose is properly connected c. Co...

  • Page 7

    Machine preparation 10. Splash guard installation a. Wrap splash guard around the brush deck base b. Place band clamp over the front band clamp stud c. Pull band clamp around brush deck base and place and clamp spring over rear band clamp stud d. Repeat process on opposite side of brush deck base ma...

  • Page 8

    Machine operation 5. Adjust the flow rate of the cleaning solution with lever. Moving the solution flow control lever downward increases the flow rate and raising the lever decreases the flow rate. There should be enough solution to wet the floor uniformly, but not so much that the water gets past t...

  • Page 9

    9. Over fill protection the machine is equipped with a float that stops the vacuum exhaust air flow when the recovery tank is full. Vacuum motor does not stop operating but the vacuum exhaust air flow rate is greatly reduced. When this occurs, empty the recovery tank by removing the drain plug on th...

  • Page 10

    4. Switch off the water solenoid valve switch 5. Switch off the brush motor switch 6. Switch off the vacuum motor switch 7. Transport the machine to the location where the recovery tank should be emptied 8. Remove the drain hose at the front of the recovery tank 9. Remove the drain plug and empty th...

  • Page 11

    Cleaning the vacuum filter 6. Lift the cover 7. Take off the vacuum cover by rotating it counter clockwise 8. Remove the filter and its housing 9. Use clear water to clean the walls and the bottom of the filter 10. Remove the filter and its housing 11. Wash all components thoroughly 12. Reassemble r...

  • Page 12

    Daily machine maintenance brush / pad driver removal 24. Lift the brush base by depressing the foot level at the rear of the machine 25. The photo shows the directions to rotate the brushes to unlock them from the auto scrubber. Clean the brushes with clear water weekly machine maintenance cleaning ...

  • Page 13

    Weekly machine maintenance solution tank cleaning 5. Remove the fill cap from the solution tank 6. Rinse with clear water 7. Remove the solution tank drain hose and cap at rear of machine and empty the solution tank warning: use gloves for protection from contact with dangerous solution in-line filt...

  • Page 14

    Water solenoid maintenance in the event that the water solenoid begins to leak when turned off debris must be cleared at the valve seat. To gain access the water solenoid the scrub deck most be disassembled from the lifting arms. Remove the 3 bolts shown in the photo to release the scrub deck troubl...

  • Page 15

    4. Excessive foam production a) check that a low foaming detergent has been used. If required, add a small quantity of defoamer liquid to the recovery tank. More foam is generated when a floor is lightly soiled. Use less detergent if this is the case trouble shooting guide 15.

  • Page 16

    Brush deck assembly drawing 1 23 22 17 18 17 16 15 24 25 26 19 20 15 21 27 8 7 28 44 43 42 41 40 20 38 39 15 38 37 36 35 34 33 32 29 31 30 13 11 14 13 12 11 10 6 9 13 29 27 13 8 7 6 5 2 4 3 2 1 16.

  • Page 17

    Item part # description qty note item part # description qty note 1 964103 hex bolt-full m8x45 zinc 2 zinc 22 843306 fitting barbed 2 2 980684 m8 washers flat l zinc 2 zinc 23 843307 fitting 1 3 841102 wheel bushing 2 brass 24 849401 solenoid valve 1 4 849701 wheel 2 25 843302 fitting barbed 1 5 964...

  • Page 18

    18 brush base assembly drawing 2 1 2 3 4 5 6 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 30 29 24 35 19 20 36 20 31 38 39 40 41 23 24 25 26 27 28 31 32 23 24 33 34.

  • Page 19

    19 brush base assembly drawing 2 item part # description qty note item part # description qty note 1 964003 screw flat head torx drive m8x45 1 zinc 23 964116 hex bolt m6x20 zinc 4 zinc 2 980668 washer - wide m16x56x3thk 1 24 980665 m6 flat washer zinc 8 zinc 3 840303 idler arm 1 epoxy paint 25 96408...

  • Page 20

    20 main frame assembly drawing 3 1 2 2 3 4 4 5 6 7 7 7 8 8 8 8 9 9 10 11 12 13 13 13 14 15 15 16 17 18 19 20 21 22 23 24 2 25 25 25 26 27 27 28 28 29 30 31 32 33 34 14 35 36 37 38 39 40 41 complete inline filter assembly part #843313 42 43 44 45 46.

  • Page 21

    21 main frame assembly drawing 3 item part # description qty note item part # description qty note 1 964007 hex bolt m8x40 zinc 1 zinc 24 964083 hex bolt m8x30 zinc 2 zinc 2 980684 m8 washers flat l zinc 5 zinc 25 980043 washer flat m12 5 zinc 3 840301 brush deck lift idler arm 1 zinc 26 964230 hex ...

  • Page 22

    22 1 2 3 4 5 5 5 6 7 8 8 9 10 11 11 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 2 3 30 31 32 33 21 squeegee frame assembly drawing 4.

  • Page 23

    23 squeegee frame assembly drawing 4 item part # description qty note item part # description qty note 1 842407 squeegee lift cable 1 18 842405 squeegee lift cable 2 2 845001 adjustment knob 3 19 964225 hex bolt m5x20 zinc 2 zinc 3 920649 hex nut m8 zinc 3 zinc 20 920615 hex nut m5 zinc 2 zinc 4 924...

  • Page 24

    24 squeegee assembly drawing 5 1 2 2 3 4 5 6 7 8 9 10 10 11 12 14 13 15 16 17 17 18 19 20 21 23 22 24.

  • Page 25

    25 squeegee assembly drawing 5 item part # description qty note item part # description qty note 1 964103 hex bolt-full m8x45 zinc 2 zinc 14 964004 hex set screw m6x8 2 black oxide 2 980679 m8 washer flat zinc 4 zinc 15 841304 squeegee attachment block 2 zinc 3 889742 wheel 45 dia 2 16 845105 squeeg...

  • Page 26

    26 1 solution tank assembly drawing 6 2 3 4 5 6 7 7 8 9 11 10 10 12 13 14 15 16 17 18 19 20 19 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 37 38 39 40 8 42 43 44 45.

  • Page 27

    27 solution tank assembly drawing 6 item part # description qty note item part # description qty note 1 846403 plate wire retaining 3 23 848302 spring 1 zinc 2 964228 m3x9.5 pan head plastite screw 6 zinc 24 920615 hex nut m5 zinc 1 zinc 3 964398 hex bolt full-thd m6x25 ss 1 ss 25 885044 knob 1 4 84...

  • Page 28

    28 1 recovery tank assembly drawing 7 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 32 33 34 35 36.

  • Page 29

    29 recovery tank assembly drawing 7 item part # description qty note item part # description qty note 1 845110 recovery tank cover label 1 19 882442 vacuum outlet port 1 2 842304 recovery tank cover 1 20 883446 gasket 1 3 964231 st m4.2x12 pan hd pl zinc 2 zinc 21 886841 filter cover 1 4 882440 hook...

  • Page 30

    30 1 vacuum assembly drawing 8 2 3 4 4 5 6 3 7 7 7 8 8 8 9 9 10 11 12 13 14 14 14 14 14 15 15 16 16 16 16 16 16 16 16 16 16 16 17 18 19 19 20 21 21 21 22 23 24 25 26 27 28 29 30

  • Page 31

    31 vacuum assembly drawing 8 item part # description qty note item part # description qty note 1 843901 connector handle 1 18 845002 lever arm knob 1 zinc 2 964422 screw m4x20 pan hd pl zinc 2 zinc 19 964423 hex bolt m6x12 zinc 5 zinc 3 911186 plug - charge 2 20 840805 bracket-weldment 1 epoxy paint...

  • Page 32

    32 drawing 9 switch box assembly 1 1 1 2 2 3 4 5 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27.

  • Page 33

    33 switch box assembly drawing 9 item part # description qty note 1 920615 hex nut m5 zinc 12 zinc 2 980685 m5 washer flat zinc 8 zinc 3 964237 set screw socket m5x30 zinc 4 zinc 4 911440 jumper wire 1 5 980502 m5 x 15od flat washer zinc 8 zinc 6 911443 fuse 50amp 1 7 911424 fuse 30amp 1 8 847501 tr...

  • Page 34

    34 wiring diagram drawing 10

  • Page 35

    Warranty policy limited warranty the pacific z210 has been manufactured, tested and inspected in accordance with specific engineering requirements. This machine is warranted to be free from defects in workmanship and materials for periods as follows from the date of purchase. Travel time for warrant...