Summary of ES-5000
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1 es-5000 user manual pressure sealer es-5000
Page 2: Table Of Contents
2 table of contents 1. Introduction 2. Installation 3. Features 1) specifications 2) general views 4. How to operate 1) form preparation 2) loading forms 3) start 4) fold setting 5) operator panel 6) manual feed 5. Maintenance 1) general cleaning 2) paper dust 3) cleaning pickup and fold rollers 4) ...
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3 1. Introduction es-5000 produces folded and sealed mailable documents with cut-sheet pressure seal forms. Pressure activated adhesive applied forms provide and instantly secure seal on all sides of the form, whether use a “c”, “v”, “z” or “double” fold. Names of each part 2. Pressure sealer es-500...
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4 2. Installation locate the box right next to the location where the machine will be set up and operate. open box, remove the operators guide and set aside. Grasp the two shipping straps and remove the unit from the box. remove all packing materials from around the unit and place the folder o...
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5 1) features 1) specifications processing speed 4,200 forms per hour automatic jam recovery system no adjustment required for varying paper thickness fold plate setting can be changed in seconds manual feeder for single form processing folding unit slides out for easy access and mainten...
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6 2.3) exit tray 2.4) label & fuse 2.5) how to open the fold unit (please follow the pictures below in order) ac socket 5 amp 250v mini fuse in a 1/4 turn fuse holder manufacturer’s label with serial no. Folding unit pulls out by grasping the hand hold and pull out stopper for exit tray pressure sea...
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7 2.6) how to open the fold drum (please follow the pictures below in order) folding drum handle in the unlock(down) position folding drum in the partially open position folding drum in the open position. Access the folding drum for clearing jams pressure sealer es-5000
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8 3. How to operate 1) form preparation forms must be fanned properly on both sides to separate and eliminate any static that may have been induced by the laser printer 2) loading forms place the paper in the paper tray in the correct orientation as indicated in the chart below. The paper tray can h...
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9 4) fold setting 4.1) standard folding drum 4.1.1) unlock the green release lever to set the fold position 4.1.2) move the red arrow, first fold on the red knob to the fold position required according to the manual on the fold drum 4.1.3) move blue arrow, second fold according to the manual on the ...
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10 5) operator panel 5.1) power switch: power on/off 5.2) reset: reset button will clear the display count 5.3) start/stop: start/stop button will start or stop the feed cycle 5.4) counter: display will show the total page count/resettable as well as firmware rev. Level at start-up, fold unit open a...
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11 5. Maintenance 1) general cleaning be sure that the room is well ventilated, switch off the mains power and unplug or disconnect from the mains, pull out the fold drum and the fold unit, remove as much paper dust as possible using a soft brush 2) paper dust with general use, paper dust will build...
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12 4) cleaning press rollers with general use, toner will build up on the press rollers. Check the rollers for build up and clean on a regular basis with roller cleaning fluid. Depending on the type of laser printer, toner and fuser, the degree of build up will vary. Clean both upper & lower press p...
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13 6. Trouble shooting 1) paper jam 1.1) feeding unit jam do not pull the document backward in the event of jam in the infeeder. Open the fold drum unit by pushing down the fold drum handle as the direction of the red arrow in the picture on the right pull the paper to the direction of the red arrow...
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14 1.3) press unit jam fully extend the folding unit to the direction of the red arrow in the picture on the right use the jam removal tool to rotate the rollers by placing the tool into the jam removal holes as shown in the picture on the right turn it downward. Remove the jam as shown in the pictu...
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15 2) double feed 2.1) clean the pickup rollers and pad with an alcoholic solution(in case the problem persists, then go to 2.2) 2.2) slide in-feed tray tension adjusters upwards (manufacturer’s default position: middle). Both tension adjusters must be in the same position as shown in the picture on...
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16 4.7) clean the fold rollers with an alcoholic solution 4.8) examine and replace any folding roller with imperfections such as flat spots or swelling 4.9) replace or exchange from side to side the folding roller compression springs pressure sealer es-5000
Page 17: Fold Settings
Fold settings es5000 - im4000 - im9500 es2000 - es7000 - mx6000 - mx8000 drum first second first second size and fold type cv z mm inches mm inches mm inches mm inches 11” z-fold x x 186 7-1/3 93 3-2/3 93 3-2/3 93 3-2/3 14” z-fold x 237 9-1/3 118 4-2/3 118 4-2/3 118 4-2/3 14” ez-fold * x 222 8-3/4 1...
Page 18: Z-Fold
Set at zero fold plates 1st fold 2nd fold minimum 73 mm 2.875 in 0 mm 0 in maximum 220 mm 8.667 in 150 mm 5.9 in symmetrical fold 1st fold 2nd fold z-fold 2/3 1/3 v-fold 1/2 none c-fold 1/3 1/3 double parallel 1/2 1/4 z-fold c-fold v-fold folding diagram first fold plate second fold plate in-feed di...
Page 19: Z14-Fold
Fold plates 1st fold 2nd fold minimum 181 mm 7.25 in 79 mm 3.1 in maximum 238 mm 9.33 in 140 mm 5.5 in z-fold 11” = z 14” = z 14” ≠ z 1st fold 186 mm 237 mm 222 mm 2nd fold 93 mm 119 mm 133 mm z14-fold folding diagram first fold plate second fold plate in-feed direction out-feed z fold drum es5000l ...
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Z fold drum settings by looking at the customer’s form, determine the size of paper and type of fold. The blue slider on the front of your drum is your first fold position marker (there are basic instructions on the drum to help you.) remember unlock the first fold locking lever ( green plastic ball...
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Z fold drum settings cont…. The second fold position is located inside the drum. Unlock the fold drum release lever (this has a black plastic ball on the shaft) the drum will drop forward. Now you can see the second fold plate and settings… you must loosen the 2 thumb screws to move the slider to th...