Protherm 24(12) KTO Operation And Installation Manual - Boiler Control

Other manuals for 24(12) KTO: Operations & Installation Manual
Manual is about: Panther gas boiler

Summary of 24(12) KTO

  • Page 1

    Operation and in s tallation guide 24 ktv / v.18 24 kov / v.18 24(12) kto / v.18 24(12) koo / v.18 wall-hang gas boiler output range 8,4 - 24,6 kw possibility of equithermal control panther xxxxxxxxxx_00 - v.1 1/2007 en v e r s i o n.

  • Page 3: Table of Contents

    1 panther 24 ktv / 24 kov / 24(12) kto / 24(12) koo the boiler’s serial no. Is shown on the plate which is attached to the front side of the control panel. The control panel is accessible after removing the front cover. In the section “operating instructions” you will fi nd description of the boiler’...

  • Page 4: Introduction

    2 1. The boiler and all the associated equipment must be installed and used in accordance with the installation design, all the corresponding valid legal prescriptions and technical norms and with the manufacturer’s instructions. 2. The boiler may be installed only in an environment for which it is ...

  • Page 5

    3 the technician who also installs the boi- ler, this technician is also obliged to pre- sent to the user all the accompanying documentation for the boiler (in particu- lar the operation guide, service book etc.). If the boiler is not put into opera- tion, the original packaging of the boiler must b...

  • Page 6: Operating Instructions

    4 operating instructions operating instructions controls and signals main switch the main switch (fig. 1, position 1) is used to switch the boiler on or off. The main switch is situated in the lower half of the boiler control panel. Caution: the boiler must be put into ope- ration and switched on fo...

  • Page 7: Selecting Read Mode

    5 selecting read mode selecting setup mode setting heating water temperature press the mode button for approx. 2 seconds, then press the mode button as many times as necessa- ry until the led by the symbol starts displaying heating water temperature after turning the boiler on with the main switch, ...

  • Page 8

    6 setting hot water temperature press the mode button for approx. 2 seconds, then press the mode button as many times as necessa- ry until the led by the symbol starts fl ashing. Use the “+” and “-“ buttons to set the parameter of the hot water temperature. The setting range is --, 35 to 63°c (ascen-...

  • Page 9: Error Codes

    7 error codes displaying of malfunctions in the case of malfunction the malfunction symbol alternately appears on the boiler display: f. And malfunction number (e.G. 01). At the same time the malfunction indicator appears by the symbol - led is lit. Boiler overheated – f.20 boiler has overheated. Th...

  • Page 10

    8 led fl as he s recommended pre ssu re v a l u e 1.2 – 2 ba r . Boiler s witched off if pre ssu re drop s b elo w 0. 3 ba r led fl as he s s etting r a nge 3 5- 8 7°c s etting inter v a l 1°c - off / s ummer mode proceed a ccording to in s tr u ction s led fl as he s s etting r a nge 3 7 – 6 3 °c p...

  • Page 11: Boiler Control

    9 starting up the boiler important: putting the boiler into operati- on and starting it up for the fi rst time must be performed by an authorised service only! If you wish to start the boiler up after it has been put into operation, make sure that: 1 the boiler is connected to the electrical power su...

  • Page 12: Protection Functions

    10 on/off regulator the boiler maintains the selected heating water temperature. Operation of the boiler is interrupted (switched on/off) according to the internal temperature of the room where the room control unit is installed. Regulator with selected output modulation function the room control un...

  • Page 13: Service and Maintenance

    11 pump protection switching the pump on for a short time (approx. 20 s) when it has been in the room continuously for 23 hours ensures protection against blocking or sedimenta- tion when the pump has been idle for a longer period of time. Important: this function of the boiler can- not be blocked. ...

  • Page 14

    12 3. Recommended water pressure inside the cold boiler (temperature not more than 30˚c) is within the range of 1 – 2 bar. Important: if the pressure in water mains is lower or equal to the pressure of the water inside the heating system, the hea- ting water may run into the water mains, which is fo...

  • Page 15

    13 category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii 2h3p version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 11bs ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 16

    14 category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii 2h3p version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 12 , c 32 , c 42 , c 52 , c 62 , c 82 ignition . . . . . . . . . . . . . . . . . . . ....

  • Page 17

    15 category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii 2h3p version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 11bs ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 18

    16 category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii 2h3p version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 12 , c 32 , c 42 , c 52 , c 62 , c 82 ignition . . . . . . . . . . . . . . . . . . . ....

  • Page 19

    17 200 105 53 Ø 42 205 (229) 205 (181) 740 410 Ø 53 1.12 Ø 53 125.5 65 66 50 65 83.6 25 24 1 2 3 4 5 143 330 (86.6) connection dimensions of boiler 12/24 ktv(kto) 1 - heating water output g3/4” 2 - hot water output g3/4” 3 - gas input g3/4” 4 - hot water input g3/4” 5 - heating water input g3/4” fig...

  • Page 20

    18 2525 Ø 126 12 6 Ø 126 (110) 22,7 1 3 0 205 205 410 33 0 740 41 3 2 8 38 26,6 14 3 65 50 66 65,4 83 ,2 1 2 3 4 5 (110) (11 0) connection dimensions of boiler 12/24 kov(koo) 1 - heating water output g3/4” 2 - hot water output g3/4” 3 - gas input g3/4” 4 - hot water input g3/4” 5 - heating water inp...

  • Page 21

    19 fig. 5 1*. Combustion gases thermostat 7. Pump 15. Gas inlet 1. Air manostat 8. Safety valve 16. Bypass 2*. Thrust breaker 9. Case for 3-way valve 17. Heating water pressure sensor 2. Fan 10. Draining valve 18. Filter 3. Combustion gas collector 11. Heating water inlet 19. Gas valve 4. Heating wa...

  • Page 22

    20 fig. 6 1*. Combustion gases thermostat 9. 3-way motor valve 19. Heating water outlet 1. Air manostat 10. Hot water heat exchanger 20. Gas inlet 2*. Thrust breaker 11. Draining valve 21. Bypass 2. Fan 12. Backfl ow clack valve 22. Ntc hot water sensor 3. Combustion gas collector 13. Top up valve 23...

  • Page 23: Installation Instructions

    21 circumstances be acidic, i.E. Its ph factor must be greater than 7 and must have a minimal carbonate hardness). The requirements for utility water pro- perties are defi ned in stn 83 0616 (for drinking water stn 75 7111). If the water has a combined calcium and magnesium concentration greater than...

  • Page 24

    22 400 mm ab ove el b ow 600 mm 400 mm 3 00 mm 3 00 mm important: the surface temperature of the upper parts of the boiler (particularly the side walls and the cover) may exceed the ambient temperature by up to 50°c. A minimum manipulation (free) space maintained around the immediate vicinity of the...

  • Page 25: Delivery Completeness

    23 delivery completeness fig. 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 content of delivery.

  • Page 26

    24 content of boiler delivery protherm panther 24 ktv, 24 kov, 24 kto and 24 koo boilers are supplied completely assembled and functionally tested. The delivery includes (fig. 9): 1.Boiler 2. Bolt - 2 x 3. Fastener - 2 x 4. Seal 5. Connection end pieces of boiler - 5 × (24ktv/kov) 6. Hot water fi lte...

  • Page 27

    25 distribution pipes nominal pipe internal diameter is chosen in the usual way, using the pump charac- teristic. Distribution pipes are designed according to the requirements for the system performance, not according to the boiler’s maximum output. However, mea- sures must be taken in order to ensu...

  • Page 28

    26 hot water system pressure inside the hot water system must be within the range of 1 to 6 bar. If the pressure exceeds 6 bar, a pressure redu- ction valve must be fi tted on the supply side, combined with a safety valve. In areas with very hard water we recom- mend to implement suitable measures to...

  • Page 29: Installing The Boiler

    27 installing the boiler mounting the boiler on the wall when mounting the boiler on the wall, pro- ceed in accordance with the installation design conditions (e.G. Wall load bearing properties, chimney inlet, pipe inlet and outlet connections). The mounting procedure (fig. 11): 1. Take the paper te...

  • Page 30

    28 connecting the boiler to heating water, hot water and gas distribution pipes the boiler pipe connection pieces must not be subjected to any forces from the heating water, hot water or gas piping system. This requires precise positioning of all connection pipes, both vertically (height) as well as...

  • Page 31

    29 the safety valve, therefore we recommend attachment of a hose to the safety valve, discharging the water into the building’s water waste system. Important: under no circumstances may anyone manipulate with the safety valve while the boiler is in operation. It is also prohibited to use the safety ...

  • Page 32

    30 em fig. 16 in the ktv and kto models, combustion gases must be removed and air supplied only through a dual ducting specially desi- gned for this purpose. Horizontal ducting sections must have a gradient allowing condensate to be discharged to the outside space or to the condensate removal fi ttin...

  • Page 33

    31 portation suffi ciency is assessed from the data stated by the manufacturer of the used chimney fl ue. If the routes are terminated in the chimney in two mutual- ly perpendicular directions, the minimum vertical distance between them must be 0.45 m. If the routes are terminated in the chimney from ...

  • Page 34

    32 flue diameter min. Length max. Length with aperture max. Length without aperture 100 / 60 1,5 em 2 em 6 em 125 / 80 1,5 em 2 em 12 em 80 / 80 2 + 2 em 3 + 3 em 17 + 17 em table 1 metoda b 22 – removal of combustion gases (including through separate tubing) into free space and supply of combustion...

  • Page 35

    33 examples of placing flue ducts according to appendix no. 7 of sr government regulation no. 92/1996 coll. Separate outlet on flat wall 1. Separate outlet creates a zone from the axis of the outlet with a width a = 0.5 m, radius b = 1.0 m and height c = 5.0 m. Fig. 21 diagram of formation of zone w...

  • Page 36

    34 dual outlet with vertical arrangement the smallest distances in the case of a dual outlet with vertical arrangement on a fl at outside wall are: a = 0.5 m; b = 1.0 m, c = 5.0 m, a1 depen- ding on x as follows x > 5.0 m is a1 = 0.5 m x > 4.0 m is a1 = 0.6 m x > 3.0 m is a1 = 0.75 m x > 2.0 m is a1 ...

  • Page 37

    35 the boiler is connected to power supply by a three-core fl exible cord with a plug. A fi xed socket through which the boiler is connected to power mains must comply with the provisions of stn 33 2000-4-46. This must always have a protective (earth) contact (pin), reliably connected by a pe or pen w...

  • Page 38

    36 fig. 25 diagram of connection of external elements – types 24(12) kto / 24(12) koo kotel room control unit variant with connection of external room control unit with relay switching. Terminal is fitted in factory with a jumper, which must be removed upon connection of control unit. Tank power cab...

  • Page 39: Converting to Different Fuel

    37 the panther 24 ktv, 24 kov, 24(12) kto and 24(12) koo boilers are in their ba- sic versions designed to use natural gas as fuel. If it is necessary to use propane gas instead, the gas jets must be repla- ced and the boiler parameters set as specifi ed. The modifi cations required to switch to a dif...

  • Page 40

    38 electrical dia gram of boiler pr o therm p anther 24 k o v fig. 27 1 x2.24 3wv_sm_out_1 2 x2.12 3wv_sm_out_2 3 x2.23 3wv_sm_out_3 4 x2.11 3wv_sm_out_4 x90 x32 x22 x43 x51 x21 x41 x40 x91 x19 x17 x15 x10 x12 x101 x2 x20 x14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 main switch power cord pe n n l l pe b y/g br ...

  • Page 41

    39 electrical dia gram of boiler pr o therm p anther 24 ktv fig. 28 1 x2.24 3wv_sm_out_1 2 x2.12 3wv_sm_out_2 3 x2.23 3wv_sm_out_3 4 x2.11 3wv_sm_out_4 x90 x32 x22 x43 x51 x21 x41 x40 x91 x19 x17 x15 x10 x12 x101 x2 x20 x14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 pe n n l l pe 1 2 3 4 5 7 8 9 10 6 11 12 13 14 1...

  • Page 42

    40 electrical dia gram of boiler pr o therm p anther 24(12) kt o fig. 29 1 x2.24 3wv_sm_out_1 2 x2.12 3wv_sm_out_2 3 x2.23 3wv_sm_out_3 4 x2.11 3wv_sm_out_4 x90 x32 x22 x43 x51 x21 x41 x40 x91 x19 x17 x15 x10 x12 x101 x2 x20 x14 1 1 1 1 1 1 1 11 1 1 1 1 1 pe n n l l pe 1 2 3 4 5 7 8 9 10 6 11 12 13 ...

  • Page 43

    41 electrical dia gram of boiler pr o therm p anther 24(12) k oo fig. 30 1 x2.24 3wv_sm_out_1 2 x2.12 3wv_sm_out_2 3 x2.23 3wv_sm_out_3 4 x2.11 3wv_sm_out_4 x90 x32 x22 x43 x51 x21 x41 x40 x91 x19 x17 x15 x10 x12 x101 x2 x20 x14 1 1 1 1 1 1 1 11 1 1 1 1 1 pe n n l l pe 1 2 3 4 5 7 8 9 10 6 11 12 13 ...

  • Page 44

    42.

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    Protherm spol. S r.O. Pplk. Pľjušťa 45 909 01 skalica tel.: 034 6966 101 fax: 034 6966 111 www.Protherm.Eu.