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  5. Operation And Installation Manual

Protherm Lion 24 KKV Operation And Installation Manual - Protective Functions

Summary of Lion 24 KKV

  • Page 1

    Operation and installation guide 24 kkv 28 kkv 28 kko wall-mounted condensing boiler output range 5 - 27,9 kw / 5,7 - 31,7 kw hot water heating (24 / 28 kkv) lion xxxxxxxxxx_00- v.1 7/2007 en v e r s i o n.

  • Page 2

    1 table of contents introduction ........................................... 2 operating instructions controls and signals ............................. 4 control panel ......................................... 4 selecting read mode ............................ 5 selecting setup mode ..................

  • Page 3: Introduction

    2 dear customer, you have become the owner of a protherm lion wall-mounted condensing boiler, designed to run on natural gas. Please note: the boiler can be also run on propane, too, provided the requirements detailed in this operation and installation guide are met. Lion 24 kkv and 28 kkv are boile...

  • Page 4

    3 • conditions stated in the warranty certifi cate and the service book. Safety of equipment and people • according to the fi ndings of szÚ brno, the boiler complies with the requirements of european directive for appliances powered by gas fuels 90/396/ehs, european directive on effi ciency 92/42/ ehs,...

  • Page 5: Operating Instructions

    4 operating instructions operating instructions controls and signals main switch the main switch (fig. 1, pos. 1) is used to switch the boiler on or off, or to shut the boiler down. The main switch is situated in the bottom half of the boiler’s control panel. Please note: the boiler must be put into...

  • Page 6: Selecting Read Mode

    5 10. Display to show pressure, temperature, service parameters and error codes. Selecting read mode 11 . Button (-) – used to reduce the value of the parameter being set. Selecting setup mode setting hot water temperature press and keep depressed the mode button for 2 seconds and then press the mod...

  • Page 7

    6 function hot water comfort press and keep depressed the mode button for 2 seconds and then press the mode button repeatedly until the parameter p0 or p1 error codes and troubleshooting error codes if a fault is detected, the fault symbol and the error code will appear on the screen in turns. And e...

  • Page 8

    7 fig. 2 schematic diagram – boiler controls recommended pressure 1,2 - 2 bar . When pressure drops belo w 0,3 bar , the boiler is shut do wn led is flashing setting r ange 35 - 87 °c setting inter val 1°c - off/summer mode proceed according to instr uctions setting r ange 37 - 63 °c p1 = on using b...

  • Page 9: Boiler Control

    8 starting the boiler up important: putting the boiler into operati- on and starting it up for the fi rst time must be done by an authorised service only! If you wish to start the boiler after it has been put into operation, make sure that: 1. The boiler is connected to power supply; 2. All valves un...

  • Page 10: Protective Functions

    9 using the boiler with equithermal control the boiler changes the heating water temperature as the outdoor temperature changes. When this type of control is used, it is necessary to install a control unit which has the equithermal control function, protherm thermolink b or thermolink p. In addition...

  • Page 11: Service and Maintenance

    10 important: this boiler function is enabled only when boiler is connected to electrical mains. Anti-cycling the boiler features an anti-cycling function. The control board calculate automatically the delay of the next start up of boiler depending on boiler conditions. Disconnecting the boiler from...

  • Page 12

    11 fig. 3 water top-up system warranty and warranty conditions protherm lion gas boilers are covered by warranty defi ned in the warranty certi- fi cate, the service book and other conditi- important: if the water mains pressure were lower or equal to the water pressure inside the heating system, the ...

  • Page 13

    12 category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii 2h3p version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B 23 , b 33 , b 53 , c 13 , c 33 , c 43 , c 53 , c 83 ignition . . . . . . . . . ...

  • Page 14

    13 category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii 2h3p version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B 23 , b 33 , b 53 , c 13 , c 33 , c 43 , c 53 , c 83 ignition . . . . . . . . . ...

  • Page 15

    14 category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii 2h3p version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B 23 , b 33 , b 53 , c 13 , c 33 , c 43 , c 53 , c 83 ignition . . . . . . . . . ...

  • Page 16

    15 78078 0 323 323 450 450 217 217 233 233 36.236 .2 65 65 ( ) 110.4 110.4 26.226 .2 43.743 .7 2828 1717 217 217 121.512 1.5 93.593 .5 200 200 51.5 51.5 60 60 64.5 64.5 65 65 93.6 93.6 1 2 4 5 6 7 3 ø boiler shutting valves připojovací rozměry kotle usable pressure to system fig. 4 fig. 5 1. Hew inl...

  • Page 17

    16 function diagram of boilers 24 / 28 kkv fig. 6 21 17 18 20 16 19 3 kpa m 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 22 23 24 25 26 27 28 29 30 31 1.Combustion gas extraction 11. How fl ow sensor 22. Bypass 2. Air bleeding valve 12. Draining valve 23. How ntc sensor 3. Expansion vessel 13. Backfl ow valve ...

  • Page 18

    17 function diagram of boiler 28 kko fig. 7 kpa 17 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 9 10 16 12 12 13 15 11 14 14 1.Combustion gas extraction 10. Draining valve 19. Trap 2. Air bleeding valve 11. Hew inlet 20. fi lter * 3. Expansion vessel 12. Hew inlet into the tank* 21. Gas valve 4. Exchanger...

  • Page 19: Installation Instructions

    18 fig. 8 zone installation instructions installation instructions introduction the lion boiler is compatible with standard types of hot water heating systems and heating radiators, except systems with an open expansion vessel. Important: lion boilers must be put into operation by an authorised orga...

  • Page 20

    19 distance from fl ammable materials (e.G. Pvc, chipboard, polyurethane, synthetic fi bres, rubber and other) must be suffi cient so that the surface temperature of these materials does not exceed 80°c. The safety distance for reaching this maximum temperature must be maintained regardless of the degr...

  • Page 21: Completeness of Delivery

    20 fig. 10 1 2 3 6 5 4 7 8 1 4 9 1 0 11 1 2 1 5 1 6 1 7 1 8 1 3 content of delivery completeness of delivery.

  • Page 22

    21 content of the boiler delivery protherm lion 24 kkv, 28 kkv and 28 kko boilers are supplied completely assembled and functionally tested. The delivery contains (fig. 10): 1. Boiler 2. Combustion gases exhaust adapter 3. Screws - 3 pieces 4. Mounting bar 5. Wall plugs - 3 pieces 6. Screw - 3 piece...

  • Page 23: Preparing For Installation

    22 distribution pipes nominal pipe internal diameter is chosen in the usual way based on the pump characteristic. Distribution pipes are designed according to the requirements on system performance, not according to the boiler’s maximum output. The system must allow suffi cient fl ow so that the tempe...

  • Page 24

    23 domestic hot water system pressure in the hot water system must be within the range of 1 to 6 bar. If the pressure exceeds 6 bar, a pressure reduction valve must be fi tted on the supply side, combined with a safety valve. In areas with very hard water we recommend to implement suitable measures t...

  • Page 25: Installing The Boiler

    24 installing the boiler mounting the boiler when mounting the boiler, proceed in accordance with design documentation conditions (e.G. Wall load-bearing properties, chimney inlet, pipe inlet and outlet connections). The boiler is designed for mounting on a non-combustible wall. If the boiler is to ...

  • Page 26

    25 connection ramp (r) support frame. 7. Install the sealing ring, fl ow restrictor and protective fi lter (s) in the hot water inlet to the boiler. 8. Fasten the boiler (k) to the wall and connect it to isolation valves. 9. Install adapter (a) and combustion gases exhaust tubing (o). Fill up the spac...

  • Page 27

    26 fig. 14 safety valve fig. 15 bleeding valve the expansion vessel pressurising valve is situated on the right from the pump (fig. 13). Important: make sure that the expansion vessel capacity is suffi cient for the volume of water in the heating system (see installation design documentation). Safety...

  • Page 28

    27 draining water from the boiler the drainage valve’s main function is to relieve water pressure in the boiler during repairs (fig. 16). Water from the boiler can be drained through this valve only partial- ly. Complete draining of water either from the boiler only or from the whole heating sys- te...

  • Page 29

    28 air supply and fl ue gases removal method c 33 fig. 19 fig. 18 method c 13 combustion gasses exhaust and combustion air supply must be constructed from for this purpose designed dual tubing, which is an essential accessory to the boiler. The dual tubing is supplied as extra accessories. Because of...

  • Page 30

    29 (individual routes) may be terminated in a common chimney; the chimney’s transportation suffi ciency is assessed from the data stated by the manufacturer of the chimney fl ue used. If the routes are terminated in the chimney in mutually perpendicular directions, the minimum vertical distance betwee...

  • Page 31

    30 separate outlet on flat wall 1. Separate outlet creates a zone from the axis of the outlet with a width a = 0.5 m, radius b = 1.0 m and height c = 5.0 m. Fig. 21 diagram of formation of zone with separate outlet of fl ue duct 2. If the axes of the outlet are at a distance of d > 0.3 m beneath the ...

  • Page 32

    31 fig. 24 fig. 23 fig. 22 dual outlet with horizontal arrangement on flat outside wall the distances of the dual outlet on a fl at wall with horizontal arrangement are: a = 1.5 m; g = 5.0 m; c = 5.0 m in the case that g penetrated, in which it is necessary to adhere to a total zone width of 8 m, and...

  • Page 33

    32 specifi cation of concentric Ø 60/100 fl ue components k1m elbow Ø 60 / 100 mm - 90° item no.: 7738 description: an elbow for changing the Ø 60/100 mm concentric air supply/fl ue tube route direction by 90° please note: when connecting two elbows in a sequence without a 0.5 m stabilisation section, ...

  • Page 34

    33 t1m concentric tube Ø 60 / 100 mm item no.: 7737 description: a 1 m long tube for extending horizontal or vertical section of a Ø 60/100 mm diameter concentric supply/fl ue tube routes. If it is necessary to shorten the tube, saw off the end without a neck subassembly parts: 1 × Ø 60 mm air supply...

  • Page 35

    34 t21m-1000 concentric tube Ø 80 / 125 mm - 1 m item no.: 7743 description: 1 m long tube for extending horizontal or vertical section of concentric Ø 80/125 mm supply and flue tubing. If it is necessary to shorten the tube, saw off the end without a neck subassembly parts: 1 × Ø 80 mm supply tube ...

  • Page 36

    35 k21m elbow 90° - Ø 80 / 125 mm item no.: 7746 description: an elbow for changing the Ø 80/125 mm concentric air supply/flue tube route direction by 90° please note: when connecting two elbows in a sequen- ce without a 0.5 m stabilisation section, 1,5 em pressu- re loss must be allowed for each el...

  • Page 37

    36 description: a splitting adapter with combustion gases reading points, designed for direct connection to the boiler outlet, used to separate the combustion gases (inside) and air (outside) section of the Ø 60/100 mm concentric tubing to two separate tubes of mutually independent Ø 80 mm routes, o...

  • Page 38

    37 description: a set of tube end pieces designed for connection to two mutually independent Ø 80 mm tube routes (fl ue and supply ones). It is suitable for a façade outlet, and can be combined with tubes “t2m” or elbows “k2m” and “k12m”. Subassembly parts: 2 × separate Ø 80 mm tube 2 × Ø 80 mm seali...

  • Page 39

    38 description: the subassembly is designed for vertical termination (on roof) of an Ø 80/125 mm concentric air supply/fl ue tube route. For passage through the roof, use the roof tile manufacturer’s roof passage transition piece. The subassembly must be complemented with an rm12m adapter for sealing...

  • Page 40

    39 important: the fl ue must be always sloping towards the boiler, with a minimum gradient 3%. R12m adapter Ø 80 mm to Ø 80 / 125 mm item no.: 7749 description: adapter for transition from Ø 80 mm to Ø 80/125 mm diameter “s21m” chimney subassembly subassembly parts: 1 × adapter u2 pipe bracket Ø 80 m...

  • Page 41: Elektrické Pripojenie Kotla

    40 important: it is prohibited to insert inside the fl ue any objects restricting the combustion gases fl ow (e.G. Various types of exchangers to utilise residual heat). Flue is not part of the boiler delivery. The boiler is connected to power supply by a three-core fl exible cord without a plug. The fi...

  • Page 42

    41 socket and the plug are accessible. Using various adapters, extension cords etc., is not permitted. Important: the plug and the socket as well as a room control unit, which is an interference with the boiler’s internal wiring, must be under all circumstance connected by a qualifi ed electrician on...

  • Page 43

    42 coupling the boiler with a tank the boiler can run hand-in-hand with an external protherm tank (b 60 z, b 100 ms, b 100 z, b 200 z, etc.). For this connection you need to buy the water tank ntc sensor the installation must be done by appropri- ately trained service technician. Converting the boil...

  • Page 44

    43 electric wiring of boiler lion kkv fig. 26 x90 x32 x22 x43 x51 x21 x41 x40 x91 x19 x17 x15 x10 x12 x101 x2 x20 x14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 main switch power supply cord pe n n l l pe blue green/yellow brown 1 2 3 4 5 7 8 9 10 6 11 12 13 14 15 16 17 18 1 2 3 4 5 7 8 9 10 6 11 12 13 14 15 16 1 ...

  • Page 45

    44 electric wiring of boiler lion kko fig. 27 x90 x32 x22 x43 x51 x21 x41 x40 x91 x19 x17 x15 x10 x12 x101 x2 x20 x14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 pe n n l l pe 1 2 3 4 5 7 8 9 10 6 11 12 13 14 15 16 17 18 1 2 3 4 5 7 8 9 10 6 11 12 13 14 15 16 1 1 2 2 1 1 2 2 x19.5 x19.2 x19.3 x19.4 x40.3 x40.4 x40....