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Quackenbush 158/15QRA Service Manual
Summary of 158/15QRA
Page 1
For additional product information visit our website at http://www.Apextoolgroup.Com service manual pl92-5000en 05/14/2012 158qra & 158/15qra series adaptive positive feed drill.
Page 2: Quackenbush
Page 2 pl92-5000en 05/14/2012 xxx q r a - xxx - xx - 9.50 x x - x xxx - xxx tool series 158 = positive feed 158/15 = positive feed brand q = quackenbush tool style r = right angle revision a = adaptive drill rpm (spindle speed) select desired speed 900 / 300 (158 series) 12/4 = 1200 / 400 (158/15 se...
Page 3: Quackenbush
Page 3 pl92-5000en 05/14/2012 language version: this parts manual is the “original instructions” intended for all persons who will use or repair these tools. Product identification: refer to the “model nomenclature” page in this document. Noise and vibration: refer to documents ce-1009dc and ce-1009...
Page 4: Quackenbush
Page 4 pl92-5000en 05/14/2012 the spindle on right angle positive feed drills retracts at a much faster rate than it feeds. Care must be taken to avoid entrapment. Nosepieces usually used with these drills are generally slotted for visibility and access to chuck, cutter, and retract stop adjustments...
Page 5: Quackenbush
Page 5 pl92-5000en 05/14/2012 warning labels: the warning labels on these tools are essential parts of the product and are not to be removed. Check labels regularly and replace any that are not clearly legible. The nosepiece safety label number is 202691. Storage: if it is necessary to store this to...
Page 6: Quackenbush
Page 6 pl92-5000en 05/14/2012 158 drill head: refer to illustrations “d” & “e”. 158 drill head disassembly: remove the stop body assembly (4 screws) from the drill head housing. Loosen the two set screws in the side of the housing and remove the gear stop. Remove the cylinder assembly (3 screws) fro...
Page 7: Quackenbush
Page 7 pl92-5000en 05/14/2012 remove the cover (2 screws) from the drill head housing. The gearing components can now be disassembled as shown in illustration “g”. 158-15 drill head assembly: assemble the drill head in reverse order of disassembly. Clean and inspect all parts for excessive wear or d...
Page 8: “A”
Page 8 pl92-5000en 05/14/2012 page 8 “a” hand tighten: rh thread ref. Quackenbush ® handle & sensor assemblies 20 19 16 18 15 16 14 11 12 13 6 8 6 7 10 3 9 17 1 2 3 4 5 2 in. Lbs. 35-45 ft. Lbs..
Page 9: Quackenbush
Pl92-5000en 05/14/2012 page 9 en description -- 642014pt 1 handle assembly (includes ref. 1 - 15) 1 642015pt 1 throttle handle (includes ref. 6-8) 2 613254 1 valve assembly 3 844308 2 6 o-ring 4 613697 1 1 trigger 5 844111 1 2 dowel pin 6 843434 2 2 pressure plug 7 624121 1 3 gasket 8 812962 1 3 scr...
Page 10: “B”
Page 10 pl92-5000en 05/14/2012 “b” 642011pt motor module 18 quackenbush ® motor module 17 16 15 14 12 13 11 10 8 5 7 6 9 4 3 4 2 1.
Page 11: Quackenbush
Page 11 pl92-5000en 05/14/2012 en description -- 641660 1 motor housing assembly (includes ref. 1 - 5) 1 615391 1 exhaust deflector 2 615467 1 2 wire screen 3 613275 1 motor housing 4 844265 2 6 ball (.125") 5 633608pt 1 2 muffler -- 641662 1 motor assembly (includes ref. 6 - 17) 6 613294 1 bearing ...
Page 12: “C”
Page 12 pl92-5000en 05/14/2012 “c” 621251 gearing assembly 9 quackenbush ® gearing assembly 6 7 7 8 5 4 3 2 1.
Page 13: Quackenbush
Page 13 pl92-5000en 05/14/2012 en description 1 619421 1 lock nut 2 613285 1 internal gear 3 864471 1 2 ball bearing 4 617370 1 planet cage washer 5 612050 1 planet cage 6 617305 3 6 planet gear 7 613271 6 12 needle bearing 8 613279 3 6 planet pin 9 613281 1 2 ball bearing (x) recommended spare part...
Page 14: “D”
Page 14 pl92-5000en 05/14/2012 “d” 19 quackenbush ® 158 right angle drill head - housing hand tighten: rh thread 4 in. Lbs. 17* 1 9 8 7 24 23 16 18 28 25 23 20 24 26 27 3 2 4 nylok 5 6 23 13 22 21 14* 15* 6 in. Lbs. 10 12 11 2 3 4 nylok * note: not included in drill head assembly.
Page 15: Quackenbush
Page 15 pl92-5000en 05/14/2012 en description -- table "d" 1 drill head assembly 1 624622 1 housing 2 624615 2 4 clutch plunger 3 624916 2 6 clutch adjustment spring 4 202583 2 4 set screw (5/16-18 unc) 5 613828 1 nameplate 6 834228 2 drive screw 7 617246 1 cam 8 617257 2 6 cam spring 9 843280 2 4 d...
Page 16: “E”
Page 16 pl92-5000en 05/14/2012 “e” 8 quackenbush ® 158 right angle drill head - gearing hand tighten: rh thread * note: not included in drill head assembly warning: spindle wrench (45) is used to hold the spindle when removing cutters. The air supply must be disconnected from the tool before the spi...
Page 17: Quackenbush
Page 17 pl92-5000en 05/14/2012 en description -- table "e" 1 drill head assembly 1 illustration "d" 1 housing 2 624617 2 4 screw (6-32 unc) 3 617253 1 2 needle bearing 4 624620 1 gear stop 5 615433 1 thrust race 6 624614 2 4 clutch roller 614269 ar ar shim (.005") 614270 ar ar shim (.010") 8 614216 ...
Page 18: Quackenbush
Page 18 pl92-5000en 05/14/2012 blank page quackenbush ® 158 right angle drill head - gearing.
Page 19: Quackenbush
Page 19 pl92-5000en 05/14/2012 table "e" ref. Description # part number feed rate -- drill head assembly 1 621915 .001 -- drill head assembly 1 621916 .002 quackenbush ® 158 right angle drill head - gearing table "e1" ref. Description # part number feed per revolution number of teeth spindle feed ge...
Page 20: “F”
Page 20 pl92-5000en 05/14/2012 “f” 12 quackenbush ® 158/15 right angle drill head - housing 22 23 21 19 hand tighten: rh thread 20 13 18 10 in. Lbs. 4 5 6 nylok 14 16 15 17 3 2 5 4 6 nylok 7 1 9 10 11 8 20-30 ft. Lbs..
Page 21: Quackenbush
Page 21 pl92-5000en 05/14/2012 en description -- table "f" 1 drill head assembly 1 622986 1 housing 2 613828 1 nameplate 3 834228 2 4 drive screw 4 622984 2 6 clutch roller 5 619685 2 6 clutch adjustment spring 6 867502 2 6 set screw (1/4-20 unc) 7 illustration "g" 1 bevel gear (driving) 8 illustrat...
Page 22: “G”
Page 22 pl92-5000en 05/14/2012 “g” quackenbush ® 158/15 right angle drill head - gearing warning: spindle wrench (45) is used to hold the spindle when removing cutters. The air supply must be disconnected from the tool before the spindle wrench is used. 8.00” 1-1/8” 34* hand tighten: rh thread * not...
Page 23: Quackenbush
Page 23 pl92-5000en 05/14/2012 en description -- table "g" 1 drill head assembly 1 illustration "f" 1 housing 2 622985 1 gear stop 3 622984 2 4 clutch roller 4 622947 1 1 bevel gear (driving) 5 847095 2 4 ball bearing 6 863463 1 3 screw (6-32 unc) 7 617168 1 2 ball bearing 8 table "g1" 1 1 spindle f...
Page 24: Quackenbush
Page 24 pl92-5000en 05/14/2012 table "g" ref. Description # part number feed rate -- drill head assembly 1 631778 .001 -- drill head assembly 1 631780 .002 quackenbush ® 158/15 right angle drill head - gearing ref. Description # part number feed per revolution number of teeth spindle feed gear 1 623...
Page 28: Sales & Service Centers
Sales & service centers note: all locations may not service all products. Please contact the nearest sales & service center for the appropriate facility to handle your service requirements. Dallas, tx detroit, mi houston, tx lexington, sc apex tool group apex tool group apex tool group apex tool gro...