Do not discard this manual notice • important operating and maintenance in- structionsincluded. • leavethismanualwith party responsible for useandoperation. • read, understand and followtheseinstructions forsafeinstallationand operation. Do n ot dis car d warning iftheinformationintheseinstruc- tion...
5100-i act wood insert page september1,2008 r 438-0380d and welcome to the quadra-fire family ! H earth & home technologies welcomes you to our tradition of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durability, and perfor- mance. This commitmen...
Page 5100-i act wood insert r 438-0380d september1,2008 section 1: listing and code approvals a. Appliance certifications......................4 b. Mobilehomeapproved......................4 c. Glass specifications............................4 d. Btu & efficiency specifications..........4 section 2: ...
5100-i act wood insert page september1,2008 r 438-0380d 1 listing and code approvals the quadra-fire 5100-i act wood inserts meets the u.S. Environmental protection agency’s 1990 particulate emis- sionstandards. Model: 5100-iactwoodinsert laboratory: omnitestlaboratories,inc. Report no. 061-s-59-2 t...
Page 5 5100-i act wood insert r 438-0380d september1,2008 2 getting started a. Design, installation & location considerations considerationmustbegivento: • safety • convenience • traffic flow • chimney and chimney connector required itisagoodideatoplanyourinstallationonpaper,usingexact measurements ...
5100-i act wood insert page 6 september1,2008 r 438-0380d c. Negative pressure draftisthepressuredifferenceneededtoventappliances successfully.Considerationsforsuccessfuldraftinclude: • preventing negative pressure • locationofapplianceandchimney negative pressure resultsfromtheimbalanceofairavail- ...
Page 5100-i act wood insert r 438-0380d september1,2008 d. Flue draft considerations location of the appliance and chimney will affect perfor- mance.Asshownin figure 6.1thechimneyshould: • beinstalledthroughthewarmspaceenclosedbythe buildingenvelope.Thishelpstoproducemoredraft, especially during lig...
5100-i act wood insert page 8 september1,2008 r 438-0380d 3 dimensions and clearances a. Appliance dimensions top view side view front view a b 39-1/8" (994mm) 26-3/4" (679mm) 9-1/8" (232mm) 22-1/4" (565mm) 21-1/8" (537mm) 29-5/8" (752mm) 10-1/2" (267mm) 34-3/16" (919mm) cl 25-5/8" (651mm) 12-7/8" (...
Page 9 5100-i act wood insert r 438-0380d september1,2008 in canada a full length 6 inch (15mm) ulc s65 flue liner required as per ulc s68. Note: when installing into a masonry fireplace, the fire- place must be built to ubc chapter standards. Do not remove brick or mortar from masonry fireplace to ...
5100-i act wood insert page 10 september1,2008 r 438-0380d thermal protection must be 1/2 inch (13mm) minimum thickness (“k” value = 0.8) or equivalent material. All floor protection must be non-combustible (i.E., metals, brick, stone, mineral fiber boards, etc.). Any organic materi- als(i.E.,plasti...
Page 11 5100-i act wood insert r 438-0380d september1,2008 note: ifyourhomeisfairlyairtight,itisrecommendthatyou installtheoutsideairthatcomesstandardwiththeappliance. If you are installing into a mobile home, outside air is required. The fireplace must have an outside air supply coming into it in o...
5100-i act wood insert page 1 september1,2008 r 438-0380d the5100-iinsertcomesstandardwith2blowers,installed atthefactorywiththepowercordonrightsideofinsert(as youfacetheunit).Donotroutethepowercordunderorin frontofappliance. The power cord can also be installed on the left side. Follow instructions...
Page 1 5100-i act wood insert r 438-0380d september1,2008 figure 13.1 f. Wiring diagram &an#ontrol3peed #ontrol2heostat 3nap$isc 3nap$isc "y0ass 3witch ,ine 'round .Eutral &an &an & & g. Optional offset adapter fully extended fully closed 3-1/4" 7-3/4" 12-1/4" center to center chimney liner 12-1/4" ...
5100-i act wood insert page 1 september1,2008 r 438-0380d 5 chimney requirements a. Venting components chimney connector: it is also known as flue pipe or stove pipe. It must be 6 inches(152mm)minimumdiameterstainlesssteelconnector pipe. Chimney: thechimneycanbeneworexisting,masonryorprefabricated a...
Page 15 5100-i act wood insert r 438-0380d september1,2008 floor ceiling caulk floor (secondstory) non-combustible firestopping material minimum 1 inch (25mm) clearance from exterior chimney to sheathing firestopping 2inch (51mm) non-combustible fire stopping material minimum 2 inch (51mm) clearance...
5100-i act wood insert page 16 september1,2008 r 438-0380d d. Chimney termination requirements follow manufacturers instructions for clearances, securing, flashing and terminating the chimney. • musthaveanapprovedandlistedcap • mustnotbelocatedwhereitwillbecomepluggedby snoworothermaterial • mustter...
Page 1 5100-i act wood insert r 438-0380d september1,2008 f. Masonry fireplace ul 1777 insulated stainless steel liner or other approved lining system follow manufacturer’s instructions on insulation and support for zero or other non-code clearances, follow approved liner manufacturer’s specific ins...
5100-i act wood insert page 18 september1,2008 r 438-0380d g. Factory-built zero clearance fireplace the quadra-fire 5100-i insert is listed to ul 18 standard andisapprovedforinstallationintolistedfactory-builtzero clearance fireplaces listed to ul 1 conforming to the follow- ing specifications and ...
Page 19 5100-i act wood insert r 438-0380d september1,2008 spark arestor cap roof flashing storm collar joist shield/firestop listed stainless steel liner 6 mobile home installation 1. Anoutsideairinletmustbeprovidedforcombustion see page 11 fordetailedinformation. 2. Appliancemustbesecuredtothemobi...
5100-i act wood insert page 0 september1,2008 r 438-0380d figure 20.1 figure 20.2 figure 20.3 two leveling bolts, 3/8” x 4” are shipped inside the com- ponent pack found inside the firebox. Note: not all installations will require the use of the level- ingbolts. 1. Remove the bolts from the componen...
Page 1 5100-i act wood insert r 438-0380d september1,2008 figure 21.1 figure 22.2 there are two options to secure the liner to the chimney ring: optionone:ifthereisenoughroomonthetopoftheinsert to work, hand bend the tabs upward 90°. Secure the liner withthesuppliedhexheadbolts1/4-20-3/4. Optiontwo:...
5100-i act wood insert page september1,2008 r 438-0380d figure 22.1 figure 22.2 figure 22.3 figure 22.4 e. Zero clearance adjustable trim support size: 12” d x 50” w, 2-10” h 1. The10screwsoneachsetofscissorswillalreadybe loosewhenshipped. Figure 22.1. 2. Expand scissors to desired height. Tighten s...
Page 5100-i act wood insert r 438-0380d september1,2008 8 operating instructions a. Over-firing your appliance do not over-fire. Over-firing may ignite creosote or will damage thestoveandchimney. To prevent over-firing your stove, do not: • use flammable liquids • overloadwithwood • burntrashorlarge...
5100-i act wood insert page september1,2008 r 438-0380d primary aircontrol start-up aircontrol figure 24.1 warming your home and establishing the flue draft, not evapo- ratingthemoistureoutofwet,unseasonedwood,resulting inwastedheat. Theaircontrolintherightsideofthegrilleiscalledthestart- up air con...
Page 5 5100-i act wood insert r 438-0380d september1,2008 1. Starting fire: open(pushin)bothcontrolsfully.Aftera woodloadhasbeenburningfor5to15minutes(longer for very large pieces) close the start-up air control by pullingitout. 2. High burn rate: leave the primary air control fully open. Itisimport...
5100-i act wood insert page 6 september1,2008 r 438-0380d this appliance is equipped with a 110° thermally operated snapdiscwhichwillautomaticallyturnthebloweronwhen theinsertreachesthistemperature. Thesnapdiscislocatedatthecenteroftheinsert,underthe lowergrille.Thereisamanualoverrideswitchontherigh...
Page 5100-i act wood insert r 438-0380d september1,2008 odorsandvaporsarereleasedduringinitialoperation. • curingofhightemperaturepaint. • openwindowsforaircirculation. Odorsmaybeirritatingtosensitiveindividuals. Caution j. Frequently asked questions issues solutions odorfromappliance when first ope...
5100-i act wood insert page 8 september1,2008 r 438-0380d 9 maintaining & servicing your appliance a. General maintenance inspection:inspectthesystemattheapplianceconnection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimneyfromth...
Page 9 5100-i act wood insert r 438-0380d september1,2008 quadra-fire stoves are equipped with ceramic super heat- resistant glass, which can only be broken by impact or misuse.Donotslamstovedoororimpacttheglass.When closing door, make sure that logs do not protrude against the glass. Inspect glass ...
5100-i act wood insert page 0 september1,2008 r 438-0380d d. Door handle assembly replacement 1. Installwasherondoorhandleshaft. 2. Slidedoorhandlethroughdoor. 3. Installsecondwasher(s)asshown. . Install key in groove. 5. Align groove in latch cam with key; slide latch cam overshaft 6. Install lockn...
Page 1 5100-i act wood insert r 438-0380d september1,2008 the firebox is lined with high quality firebrick, which has exceptionalinsulatingproperties.Thereisnoneedtousea grate; simply build a fire on the firebox floor. Do not operate appliance without firebrick. E. Firebrick replacement • frequency:...
5100-i act wood insert page september1,2008 r 438-0380d 1. Removethepanelandtrimset.See pages 20-21 forcompletedetails. 2. Remove2screwsonblowerhousing. . Unhook the wires from the blower. 4. Slideblowerhousingout. 5. Remove 2 screws from blower and remove from housing. 6. Attachnewblowertohousing. ...
Page 5100-i act wood insert r 438-0380d september1,2008 correct position incorrect positions firebox damage due to improper baffle place- mentisnotcoveredbywarranty.Operatethe wood burning appliance with the baffle in the correctpositiononly. Notdoingsocouldresultin: • reduced efficiency • overheati...
5100-i act wood insert page september1,2008 r 438-0380d 10 troubleshooting with proper installation, operation, and maintenance your appliance provideyearsoftrouble-freeservice.Ifyoudoexperienceaproblem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem ...
Page 5 5100-i act wood insert r 438-0380d september1,2008 3. I smell smoke in the house during operation. What is causing it? Diagnostic question possible causes of condition solutions do fires start and burn well? No: • chimneyobstruction • not enough kindling and/or fuel toestablishdraft • inadequ...
5100-i act wood insert page 6 september1,2008 r 438-0380d 11 reference materials a. Exploded views beginningmanufactureddate:november1,2004 figure 36.1 - front door & glass assembly figure 36.3 - wood insert figure 36.2 -side window 7 5 6 4 1 10 9 8 3 2 grooveforglass placement 13 11 12 29 14 15 16 ...
Page 5100-i act wood insert r 438-0380d september1,2008 important: this is dated information . The most current information is located on the quadra-fire web site at www.Quadrafire.Com. When ordering, supply serial and model numbers to ensure correct part. B. Service parts & accessories item # part ...
5100-i act wood insert page 8 september1,2008 r 438-0380d item # part description alphabetical order sku part description alphabetical order serial number sku grilleassembly,gold 832-3100 grille assembly, nickel 832-3100nl panel, standard, gold, 0-1/” h x ” w 831-1452 panel standard, nickel, 0-1/” h...
Page 9 5100-i act wood insert r 438-0380d september1,2008 date of service performed by description of service c. Service and maintenance log.
5100-i act wood insert page 0 september1,2008 r 438-0380d date of service performed by description of service c. Service and maintenance log (cont’d).
Page 1 5100-i act wood insert r 438-0380d september1,2008 d. Homeowner’s notes.
5100-i act wood insert page september1,2008 r 438-0380d e. Warranty policy hearth & home technologies limited warranty hearth & home technologies (“hht”) and its respective brands extends the following warranty for hht gas, wood, pellet and electric appliances purchased from an authorized hht dealer...
Page 5100-i act wood insert r 438-0380d september1,2008 hearth & home technologies limited warranty (cont’d) hht’sobligationunderthiswarrantydoesnotextendtodamagesresultingfrom:(1)installation,operationormain- tenanceoftheappliancenotinaccordancewiththeinstallationinstructions;operatinginstructionsa...
Page september1,2008 438-0380d r • do not discard this manual. • important operating and maintenance instructions included. • read, understand and follow these instruci- tons for safe installation and operation. • leave this manual with party responsible for use and operation. Caution hearth & home ...