Quadra-Fire CASTILE-CSB-B Owner's Manual - Caution:

Manual is about: castile-b

Summary of CASTILE-CSB-B

  • Page 1

    R www.Quadrafire.Com 7021-130 september 24, 2009 castile-b pellet stove o-t l tested and listed by portland oregon usa omni-test laboratories, inc. C us owner’s manual installation and operation castile-mbk-b castile-cwl-b castile-csb-b castile-pmh-b model: warning please read this entire manual bef...

  • Page 2: Caution:

    Page 2 7021-130 september 24, 2009 r castile-b fs pellet stove r r hearth & home technologies welcomes you to our tradition of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durability, and perfor- mance. This commitment begins with our research of ...

  • Page 3

    R r r september 24, 2009 7021-130 page castile-b fs pellet stove table of contents safety alert key: • danger!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • warning! Indicates a hazardous situation which, if not avoided could result in death or seriou...

  • Page 4

    Page 4 7021-130 september 24, 2009 r castile-b fs pellet stove r r 1 listing and code approvals a. Appliance certification e. Btu & efficiency specifications note: this installation must conform with local codes. In the absence of local codes you must comply with the astm e1509-95, ulc s627-00 ulc/o...

  • Page 5

    R r r september 24, 2009 7021-130 page 5 castile-b fs pellet stove 2 getting started a. Design, installation & location consider- ations warning! Risk of fire damaged partscouldimpair safe operation.Donotinstalldamaged,incompleteorsubstitute components. 1. Appliance location notice: checkbuildingcod...

  • Page 6

    Page 6 7021-130 september 24, 2009 r castile-b fs pellet stove r r c. Thermostat location the thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the ...

  • Page 7

    R r r september 24, 2009 7021-130 page 7 castile-b fs pellet stove h. Inspect appliance & components and pre-use check list reciprocating saw channel locks hammer phillips screwdriver tape meausre plumb line level framing material hi-temp caulking material gloves safety glasses framing square electr...

  • Page 8

    Page 8 7021-130 september 24, 2009 r castile-b fs pellet stove r r 3 dimensions and clearances a. Appliance dimensions figure 7.2- front view figure 7.1 - top view figure 7.3 -side view figure 7.4 - side view with top vent adapter 24 in. (609mm) 24-5/8 in. (626mm) 12 in. (305mm) 24 in. (609mm) 28-9/...

  • Page 9

    R r r september 24, 2009 7021-130 page 9 castile-b fs pellet stove straight back against wall inches millimeters a back wall to appliance 2 51 b side wall to appliance 6 152 corner installation inches millimeters c walls to appliance 2 51 vertical installation inches millimeters d back wall to flue ...

  • Page 10

    Page 10 7021-130 september 24, 2009 r castile-b fs pellet stove r r *l exception for horizontal installations: see figure 10 2 usa installations : a non-combustible floor protection is recommended extending beneath the flue pipe when installed with horizontal venting or under the top vent adapter wi...

  • Page 11

    R r r september 24, 2009 7021-130 page 11 castile-b fs pellet stove do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes ...

  • Page 12

    Page 12 7021-130 september 24, 2009 r castile-b fs pellet stove r r improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli- ance. For assistance or additional information consult a qu...

  • Page 13

    R r r september 24, 2009 7021-130 page 1 castile-b fs pellet stove 5 venting systems note: • illustrations reflect typical installations and are for design purposes only. • illustrations/diagrams are not drawn to scale. • actual installation may vary due to individual design preference. A. Alcove fi...

  • Page 14: 45 Degree

    Page 14 7021-130 september 24, 2009 r castile-b fs pellet stove r r 6 in. (152mm) minimum non-combustible hearth pad wall thimble horizontal termination cap 2 in. (51mm) minimum 6 in. (152mm) minimum from glass straight out wall thimble illustration shows venting going in both directions. Choose whi...

  • Page 15

    R r r september 24, 2009 7021-130 page 15 castile-b fs pellet stove we recommend a minimum of 60 in. (1.5m) vertical, however above the eave is preferred. Both installations are approved for mobile home installations. Must use or 4 inch (76 to 102mm) “l” or “pl” listed pellet venting or listed doubl...

  • Page 16

    Page 16 7021-130 september 24, 2009 r castile-b fs pellet stove r r fire hazard inspection of chimney: • masonry chimney must be in good condition. • meets minimum standard of nfpa 211 • factory-built chimney must be minimum 6 in. (152mm) ul10 ht. Warning e. Masonry f. Alternate masonry figure 16.1 ...

  • Page 17

    R r r september 24, 2009 7021-130 page 17 castile-b fs pellet stove 6 mobile home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which cause...

  • Page 18

    Page 18 7021-130 september 24, 2009 r castile-b fs pellet stove r r 7 appliance set-up a. Outside air kit instructions parts included in kit: 1 piece of 2 inch x foot flex hose, 2 hose clamps, 1 collar assembly,1 termination cap assembly, 1 trim ring, 12 screws. 1. Measure distance from floor to air...

  • Page 19

    R r r september 24, 2009 7021-130 page 19 castile-b fs pellet stove 3 to 3 inch top vent adapter 3 to 6 inch top vent offset adapter 1. Put a layer of high temperature silicone on the inch (76mm) rear exhaust outlet.Do not put silicone inside of pipe. Figure 18.4 2. Slide the top vent adapter onto t...

  • Page 20

    Page 20 7021-130 september 24, 2009 r castile-b fs pellet stove r r e. Optional log set placement instructions 4 piece log set installation figure 20.1 caution logs are fragile. Use extreme care when handling or cleaning logs. Note: due to the abrasive nature of a pellet appliance fire, the logs are...

  • Page 21

    R r r september 24, 2009 7021-130 page 21 castile-b fs pellet stove 1 . A 12 volt ac thermostat is required to operate this pellet appliance. You may use the included wall mount thermo- stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat ant...

  • Page 22

    Page 22 7021-130 september 24, 2009 r castile-b fs pellet stove r r 8 operating instructions a. Fuel size, material and storage 1. Wood pellets fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels...

  • Page 23

    R r r september 24, 2009 7021-130 page 2 castile-b fs pellet stove high med low heat output switch reset button reset button c. Before your first fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire p...

  • Page 24

    Page 24 7021-130 september 24, 2009 r castile-b fs pellet stove r r figure 24.1 e. Fire characteristics a properly adjusted fire with the heat output control switch set on “high” has a short active flame pattern that extends out of the firepot approximately 4 inches (102mm). If the fire has tall fla...

  • Page 25

    R r r september 24, 2009 7021-130 page 25 castile-b fs pellet stove h. Frequently asked questions odors and vapors released during initial operation. • curing of high temperature paint. • open windows for air circulation. Odors may be irritating to sensitive individuals. Caution warning fire risk do...

  • Page 26

    Page 26 7021-130 september 24, 2009 r castile-b fs pellet stove r r 9 troubleshooting with proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in t...

  • Page 27

    R r r september 24, 2009 7021-130 page 27 castile-b fs pellet stove symptom possible cause corrective action slow or smoky start-up (cont’d) dirty exhaust and/or venting system. Check for ash build up in unit, includ- ing behind rear panels, firebox, heat exchanger, exhaust blower and venting. Feed ...

  • Page 28

    Page 28 7021-130 september 24, 2009 r castile-b fs pellet stove r r symptoms possible cause corrective action convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har-...

  • Page 29

    R r r september 24, 2009 7021-130 page 29 castile-b fs pellet stove 10 maintaining & servicing your appliance c. General maintenance 1. Types of fuel depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or as...

  • Page 30: Warning

    Page 0 7021-130 september 24, 2009 r castile-b fs pellet stove r r 2. Cleaning firepot with cleaning rod & firepot scraper • frequency: daily or more often as needed • by: homeowner a. The appliance must be in complete shutdown and cool and the exhaust blower off. If you are just cleaning the firepo...

  • Page 31

    R r r september 24, 2009 7021-130 page 1 castile-b fs pellet stove 7. Cleaning heat exchanger chambers & drop tube • frequency: monthly or every 1 ton of fuel • by: homeowner the amount of ash buildup in the firepot will be a good guide to determine how often you should clean the heat exchangers. A....

  • Page 32

    Page 2 7021-130 september 24, 2009 r castile-b fs pellet stove r r clean-out cover figure 32.1 14. Cleaning the top vent adapter a. The appliance must be in complete shutdown and the exhaust blower should be off. Allow the appliance to completely cool down. B. Open the clean out cover. See figure 30...

  • Page 33

    R r r september 24, 2009 7021-130 page castile-b fs pellet stove correct flame size, yellow/white in color correct figure 33.3 tall, lazy flame, orange in color incorrect figure 33.1 figure 33.2 d. High ash fuel content maintenance • frequency: when the ash build-up exceeds more than half way up the...

  • Page 34

    Page 4 7021-130 september 24, 2009 r castile-b fs pellet stove r r combustion blower remove 6 screws figure 34.2 figure 34.3 1. Combustion blower replacement note: the convection blower must be removed before the exhaust blower can be removed. A. Turn down thermostat, let appliance completely cool a...

  • Page 35

    R r r september 24, 2009 7021-130 page 5 castile-b fs pellet stove f. Baffle & brick set removal 2. Convection blower replacement a. Turn down thermostat, let appliance completely cool and then unplug appliance before servicing. B. The convection blower is located at the bottom rear of the appliance...

  • Page 36

    Page 6 7021-130 september 24, 2009 r castile-b fs pellet stove r r h. Glass replacement • glass is 5mm thick high temperature heat- resistant ceramic glass. • do not replace with any other material. • alternate material may shatter and cause injury warning 1. Open the face and remove door from the a...

  • Page 37

    R r r september 24, 2009 7021-130 page 7 castile-b fs pellet stove 11 reference materials when describing the location of a component, it is always as you face the front of the appliance. Note: do not open the control box. This will void the warranty. Foliow proper shutdown procedures first if you n...

  • Page 38

    Page 8 7021-130 september 24, 2009 r castile-b fs pellet stove r r 16. Thermostat the appliance is designed to run on a 12 volt ac thermostat. The heat anticipator should be set on the lowest setting available. 17. Snap disc #1 (convection blower) 110°f snap disc #1 is located on the right side of t...

  • Page 39

    R r r september 24, 2009 7021-130 page 9 castile-b fs pellet stove b. Component locations figure 39.1 figure 39.2 figure 39.3 convection blower & housing feed motor high med low heat output switch reset button reset button combustion blower terminal block center 2 screws for thermostat wires power o...

  • Page 40

    Page 40 7021-130 september 24, 2009 r castile-b fs pellet stove r r c. Exploded drawing figure 40.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 7025-016 9-09-09.

  • Page 41

    R r r september 24, 2009 7021-130 page 41 castile-b fs pellet stove when requesting service or replacement parts for your appliance please provide model number and serial number.Allpartslistedmaybeorderdfromanauthorized dealer . Important: this is dated information d. Service parts and accessories t...

  • Page 42

    Page 42 7021-130 september 24, 2009 r castile-b fs pellet stove r r toordertheentireassembly,orderthetoplinepartnumberonly. Toorderanindividualpartfromanassembly,orderthepart(s) listedintheindentedportion. How to order stocked at depot item description comments part number door frame srv7021-114 gas...

  • Page 43

    R r r september 24, 2009 7021-130 page 4 castile-b fs pellet stove toordertheentireassembly,orderthetoplinepartnumberonly. Toorderanindividualpartfromanassembly,orderthepart(s) listedintheindentedportion. How to order stocked at depot item description comments part number 30 wire harness / junction ...

  • Page 44

    Page 44 7021-130 september 24, 2009 r castile-b fs pellet stove r r toordertheentireassembly,orderthetoplinepartnumberonly. Toorderanindividualpartfromanassembly,orderthepart(s) listedintheindentedportion. How to order stocked at depot item description comments part number snap disc # 2 on droptube ...

  • Page 45

    R r r september 24, 2009 7021-130 page 45 castile-b fs pellet stove toordertheentireassembly,orderthetoplinepartnumberonly. Toorderanindividualpartfromanassembly,orderthepart(s) listedintheindentedportion. How to order stocked at depot item description comments part number screw, pan head philips 8-...

  • Page 46

    Page 46 7021-130 september 24, 2009 r castile-b fs pellet stove r r e. Warranty policy.

  • Page 47

    R r r september 24, 2009 7021-130 page 47 castile-b fs pellet stove.

  • Page 48

    R hearth & home technologies 1445 north highway colville, wa 99114 division of hni industries 7021-130 september 24, 2009 page 48 contact information: please contact your quadra-fire dealer with any questions or concerns. For the number of your nearest quadra-fire dealer log onto www.Quadrafire.Com ...