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Ransburg 22-1589 Service Manual

Manual is about: SERVO AMPLIFIER

Summary of 22-1589

  • Page 1

    Service manual ln-9405-00.1 replaces (ln-9405- 00) servo amplifier model: 22-1589 important: before using this equipment, carefully read safety precautions, starting on page 1, and all instructions in this manual. Keep this service manual for future reference. Service manual price: $20.00

  • Page 2

    Ln-9405-00.1.

  • Page 3: Contents

    Ln-9405-00.1 contents safety: safety precautions.......................................................................................................... Hazards / safeguards...................................................................................................... Introduction: general ...

  • Page 4: Safety

    Ln-9405-00.1 safety servo amplifier - safety 1 > the user must read and be familiar with the safety section in this manual and the ransburg safety literature therein identified. > this manual must be read and thor- oughly understood by all personnel who operate, clean or maintain this equipment! Spe...

  • Page 5

    Ln-9405-00.1 servo amplifier - safety 2 area tells where hazards may occur. Hazard tells what the hazard is. Safeguards tells how to avoid the hazard. Spray area fire hazard improper or inadequate op- era-tioning and maintenance procedures will cause a fire hazard. Protection against inadvertent arc...

  • Page 6

    Ln-9405-00.1 servo amplifier - safety 3 area tells where hazards may occur. Hazard tells what the hazard is. Safeguards tells how to avoid the hazard. Electrical equipment high voltage equipment is utilized. Arcing in areas of flam- mable or combustible materi- als may occur. Personnel are exposed t...

  • Page 7: Introduction

    Ln-9405-00.1 servo amplifier - introduction 4 introduction (for a general description, features, and specifications, reference ge fanuc s2k series standalone motion controller user’s manual, gfk-1848) serial and network communication ports summary of dip switch functions refer to the s2k hardware ma...

  • Page 8

    Ln-9405-00.1 servo amplifier - introduction 5 connect and configure amplifier amplifier termination • complete the motor, power, and i/o wiring to the s2k amplifier. (reference system prints and ge fanuc manual.) • maximum encoder cable length is 15 meters using factory supplied cables. • maximum re...

  • Page 9: Installation

    Ln-9405-00.1 servo amplifier - installation 6 installation setup and operation summary of dip switch functions (refer to the s2k hardware manual for an expla- nation of the dip switch functions. Reference the system prints for the correct settings.) software programmable parameters the smd emulator ...

  • Page 10

    Ln-9405-00.1 servo amplifier - installation 7 program modes operation with a pulse source complete a motor, power, and i/o wiring to the terminal block. When wiring for pulse and direc- tion, channel a is the pulse input and channel b is the direction input. Apply a soure of 115 vac to the imj. Conn...

  • Page 11

    Ln-9405-00.1 servo amplifier - installation 8 figure 3: default pulse mode programmable parameters table pla vi1 vi4 vf10 vf11 vf12 vf13 vf14 vf15 vf16 vf18 vf19 sets gear ratio control mode direction analog input zero analog input full scale output shaft speed scale factor, rpm/volt accel time cons...

  • Page 12

    Ln-9405-00.1 servo amplifier - installation 9 • select desired pla to correspond to the re- quired gear ratio. • type save, the controller wil respond, “sav- ing user memory... User memory saved.” this indicates that all variables, registers, and programs have been saved. • once all parameters have ...

  • Page 13

    Ln-9405-00.1 servo amplifier - installation 10 retrofit kit (78694), rcs amplifier retrofit retrofit kit description this retrofit kit enables the end user to upgrade to the current level of amplifier. Retrofit kit (78694) allows the end user the backward compatibility option to utilize the ge fanuc...

  • Page 14

    Ln-9405-00.1 servo amplifier - installation 11 14 15 16 17 18 19 20 21 22 23 24 25 26 s2k retrofit kit transition board terminal descriptions (cont.) s2k retrofit terminal block al- n.C. N.C. N.C. N.C. Puls out en+ ok+ r1 s1 s2 thrm n.C. I.D. Analog- (not used) (not used) (not used) (not used) n.Fre...

  • Page 15

    Ln-9405-00.1 servo amplifier - installation 12 reference the s2k retrofit kit transition board terminal description for the signal description of the terminations of the retrofit kit. Further explanation of these signals can be obtained by referencing the user’s manual for the ratio con- trol module...

  • Page 16

    Ln-9405-00.1 servo amplifier - installation 13 retrofit kit (78694-02) pulse mode operation this kit is used in rcs systems that utilize the motor control modules (mcm 22-556). Reference the following table for information on how to ter- minate the retrofit kit (78694-02). Wire numbers have been den...

  • Page 17

    Ln-9405-00.1 servo amplifier - installation 14 retrofit kit (78694- 01) analog mode operation this kit is used in rcs systems that use the ul listed and non-ul listed whedco amplifiers (22- 1589). Reference figure 8 for information on how to terminate the retrofit kit (78694-01). Wire numbers have b...

  • Page 18

    Ln-9405-00.1 servo amplifier - installation 15 ge fanuc s2k amplifier termination s2k auxilary i/o cable description the following tables depict the terminations used for the ge fanuc s2k style amplifiers. These show the wiring of post june 2002 systems, where a retrofit kit was not required. (refer...

  • Page 19

    Ln-9405-00.1 servo amplifier - installation 16 figure 10: s2k position feedback cable table mtr. Resolver mtr. Resolver mtr. Resolver mtr. Resolver mtr. Resolver mtr. Resolver mtr. Thrm. Ol mtr. Thrm. Ol shld shld shld shld shld shld shld 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 s2k position feedback cab...

  • Page 20: Troubleshooting Guide

    Ln-9405-00.1 troubleshooting guide servo amplifier - troubleshooting guide 17 figure 12: diagnostic faults table ok faulted faulted faulted faulted faulted faulted faulted faulted faulted faulted faulted faulted faulted faulted ok / faulted ok / faulted drive enabled cpu’s and operating system funct...

  • Page 21: Parts Identification

    Ln-9405-00.1 18 servo amplifier - parts identification parts identification part # description 22-1589 78694-00 78694-01 78694-02 amplifier retrofit kit analog mode - includes 78652-00 (cable assembly), 78651-00 (mounting plate), and 78653-00 (transition board) pulse mode - includes 78693-00 (cable ...

  • Page 22: Warranty Policies

    Ln-9405-00.1 warranty policies limited warranty ransburg will replace or repair without charge any part and/or equipment that falls within the specified time (see below) because of faulty workmanship or material, provided that the equipment has been used and maintained in accordance with rans- burg’...

  • Page 23: Appendix

    Ln-9405-00.1 servo amplifier - appendix 20 paint and solvent specifications aerobell ® ii*** aerobell ® aerobell ® 33 rma tm -101 18 to 30 sec .1 mΩ to ∞ 1000 cc/min turbodisk tm no. 2 hand gun rem tm / m90 tm rea tm / efm tm evolver recommended viscosity using a zahn no. 2 paint electrical resistan...

  • Page 24

    Ln-9405-00.1 poise .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .9 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 10 15 20 25 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 550 600 70...

  • Page 25

    Ln-9405-00.1 poise 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 80.0 85.0 90.0 95.0 100.0 110.0 120.0 130.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 300.0 centipoise dupont parlin 7 dupont parlin 10 fisher 1 fisher 2 ford cup 3 f...

  • Page 26

    Ln-9405-00.1 23 servo amplifier - appendix length volumetric content of hose or tube (english units) i.D. (inch- es) 5ft. (60”) 1/8 3/16 1/4 5/16 3/8 1/2 2.4 5.4 9.7 15.1 21.7 38.6 .012 .028 .049 .077 .110 .196 cc/ft. Cross section (in. 2 ) 10ft. (120”) 15ft. (180”) 25ft. (300”) 50ft. (600”) .003 ga...

  • Page 28

    Form no. Ln-9405-00.1 litho in u.S.A. 04/13 service manual price: $20.00 (u.S.) © 2013 ransburg. All rights reserved. Models and specifications subject to change without notice. Manufacturing 1910 north wayne street angola, indiana 46703-9100 telephone: 260/665-8800 fax: 260/665-8516 technical/servi...