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  5. Maintenance & Parts Manual

Ransomes 933308G Maintenance & Parts Manual - Hydro

Other manuals for 933308G: Operator's manual
Manual is about: 36 HYDRO Z-CONTROL MID-FS541V KAW SIDE/REAR DISCHARGE SELF PROPELLED WALK BEHIND MOWER

Summary of 933308G

  • Page 1

    Maintenance & p arts manual man 4166157-gb rev . A 05-201 1 operator’s manual 4166158 models: 933308g 36 hydro z-control mid-fs541v kaw side discharge self propelled walk behind mower 933309g 36 hydro z-control mid-fs541v kaw rear discharge self propelled walk behind mower.

  • Page 2: Advertencia

    California proposition 65 warning diesel engine exhaust and some of its constituents are known to the state of california to cause cancer, birth defects and other reproductive harm. Californie proposition 65 avertissement les échappements des moteurs diesel et certains de leurs composés sont reconnu...

  • Page 3: Hydro

    1 ec hydro midsize 05-2011 important message thank you for purchasing this ransomes product. You have purchased a world class mowing product, one of the best designed and built anywhere. This machine comes with an operation and safety manual and a separate setup, parts and maintenance manual. The us...

  • Page 4: Hydro

    2 ec hydro midsize model number: this number appears on sales literature, technical manuals and price lists. Serial number: this number appears only on your mower. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty inform...

  • Page 5: Hydro

    3 ec hydro midsize general note: front, rear, right hand and left hand references below are with respect to an operator at the controls. Assembly/set-up instructions 1. Uncrate - place shipping crate on a level surface and remove sides and top. 2. Remove screws securing shipping brackets a to pallet...

  • Page 6: Hydro

    4 ec hydro midsize assembly/set-up instructions 4. Install upper handle b to lower handle d using (2) 3/8-16 x 1-1/2" bolts and (2) 3/8-16 serrated fl ange nuts through upper holes f and also installing (2) 3/8-16 x 1" bolts and (2) 3/8-16 nylon lock nuts through holes e in the upper handle and one ...

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    5 ec hydro midsize 6. Route cables and wires as shown, and tie harness to upper handles as shown. 7. After installing handles, make sure to check the throttle and choke setting are correct. With the throttle in the high idle position, the holes should be aligned as shown. 8. Install (2) springs p an...

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    6 ec hydro midsize 9. Open the bypass valves x on each pump by rotating handle counter-clockwise two revolutions. Assembly/set-up instructions 10. Cut and remove wire ties s from the control levers a. Place the control levers in the neutral position in the control panel. 11. Assemble tracking contro...

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    7 ec hydro midsize 13. Attach swivel to bottom of control rod and thread 1-3/4 in. Install the right hand control rod j, the shorter of the remaining rods into the right hand control g secure secure with cotter pins h. Adjust swivel l to align with pump arm k. Secure with pin h. Assembly/set-up inst...

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    8 ec hydro midsize assembly/set-up instructions 15. Connect swivel on threaded end of brake rod q to the brake arm t and secure in place with hairpin s as shown. Adjust swivel to provide adequate braking when the brake control arm is engaged. See adjustment section of this manual. 16. Close bypass v...

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    9 ec hydro midsize assembly/set-up instructions 18. Fill engine with oil. (see engine manual for specifi cations.) 19. Fill fuel tank with clean, fresh unleaded fuel. Petrol (gasoline) is highly flammable! - fill fuel tank with good quality, clean, regular unleaded petrol (gasoline). - do not use hi...

  • Page 12: Hydro

    10 ec hydro midsize assembly/set-up instructions make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged. Fixed cutterdeck height of cut the cutting height is determined by the position of the blades in relation to the wheels. Variation to this height m...

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    11 ec hydro midsize assembly/set-up instructions setting cutterdeck height cutterdeck position . 1. Support rear of power unit. 2. Place blocks under both outside edges of cutter- deck at b. See block chart below. 3. Remove (2) upper deck mounting bolts c. 4. Loosen (2) lower deck mounting bolts d s...

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    12 ec hydro midsize lubrication machine lubrication every 50 working hours - lubricate the following points with grease: 1) caster wheel pivots (2 points) 2) neutral eccentric pin (2 points) 3) idler pivot bearings: a) engine to cutterdeck belt tensioner b) cutterdeck belt tensioner c) hydro drive b...

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    13 ec hydro midsize lubrication engine oil do not perform engine maintenance without the engine off, spark plug wires disconnected and pto disengaged. After first five (5) hours while the engine is warm: 1. Release the oil drain hose assembly from the engine clip j. Lay hose assembly over the frame ...

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    14 ec hydro midsize maintenance cooling fins and air intake screen (daily) ensure that the cooling fi ns and air intake screen w are cleaned daily. Continued operation with a clogged cooling system will cause severe overheating and result in engine damage. Air cleaner dual element air cleaners have ...

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    15 ec hydro midsize maintenance blade sharpening blades may be sharpened by fi ling or grinding, but with either method the balance of the blades must be maintained at 5/8 oz/in or less. Failure to maintain balance causes excess vibration, wear and shortened life of not only the blades, but most all...

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    16 ec hydro midsize note: change engine oil and filter after first 5 hours of operation. Consult the manufacturer's manual for your engine for further information and instructions. Service chart.

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    17 ec hydro midsize service record notes ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ______________...

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    18 ec hydro midsize note: make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged. Speed control bar the speed control bar f is held by friction pads. If the setting will not hold, tighten knob e to increase friction on speed control bar f. Parking brak...

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    19 ec hydro midsize adjustments traction drive hydrostat adjustments: the following adjustments must be done in order. Step 1 - set neutral neutral is set at the factory. If it should require adjustment, raise the wheels off the ground by supporting the machine on jackstands or blocks. Disconnect th...

  • Page 22: Hydro

    20 ec hydro midsize control levers the control levers are controlled by spring tension, and require no adjustment. Handle bar height adjustment to adjust handle bar height: remove swivel b at each pump control arm and the parking brake rod. Remove bolts g and loosen bolts e on each side of handlebar...

  • Page 23: Hydro

    21 ec hydro midsize adjustments track width adjustment the track width originally set from the factory can be increased an additional 3-1/4" overall by performing the following steps. 1. Loosen wheel lug nuts on both drive tires. 2. Raise rear of unit so that drive tires are off the ground. Support ...

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    22 ec hydro midsize belt replacement cutterdeck belt 1. Remove pto belt. 2. Rotate idler arm using a 3/8" ratchet or breaker bar and remove belt. 3. Replace in the reverse order. Pump-drive belt 1. Remove pto belt from the engine clutch. 2. Disconnect the clutch wire harness. 3. Unbolt clutch bracke...

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    23 ec hydro midsize belt replacement parts section.

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    24 ec hydro midsize figure 1 upper engine deck assy.

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    25 ec hydro midsize item part no. Description qty item part no. Description qty figure 1 upper engine deck assy 1 4165291 cap-fuel gasoline 3.5 1 2 4165561-1 tank-fuel 1 3 4165864 valve-inline fuel 1 4 88042-1 clamp-hose 3/16 2 5 88042n hose clamp a/r 6 4162977-001 hose,fuel line 1 6a cut to 2" long...

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    26 ec hydro midsize figure 2 lower engine deck assy/clutch.

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    27 ec hydro midsize item part no. Description qty item part no. Description qty figure 2 lower engine deck assy/clutch 1 2721647 pulley-4.50e.O.D. 1 2 64163-31 washer, 25/64 x 1 x 12 7 3 2721110 clutch-electric 1 4 2721331.7 wldmt-clutch stop mid 1 5 2721642 belt-ha 49.0 1 6 2722244 pulley- a sectio...

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    28 ec hydro midsize figure 3 drive wheels.

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    29 ec hydro midsize item part no. Description qty item part no. Description qty figure 3 drive wheels 1 4131068.2 wldmt-deck eng hydro 1 2 2721620 wldmt-hub 2 3 2721956 assy-wheel 16 x 7.50 x 8 2 2721956-01 tire-16x7.50x8 mlti trc 1 2721956-02 wheel w/ dual valves 1 4 64267-01 nut-hex flanged 1/2-20...

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    30 ec hydro midsize figure 4 parking brake.

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    31 ec hydro midsize item part no. Description qty item part no. Description qty figure 4 parking brake 1 4131746 s-brake shaft wldmt 1 2 33103 swivel 1 3 64168-2 cotter-hairpin.08x1.19 2 4 64001-6 nut-hex jam 3/8-16 1 5 64123-138 blt-hex 3/8-16x3-3/4 1 6 2188131 spring-extension 1 7 64163-17 25/64 x...

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    32 ec hydro midsize figure 5 start upper handle.

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    33 ec hydro midsize item part no. Description qty item part no. Description qty figure 5 start upper handle 1 4166800 s-up hndle w/ labels 1 2 64018-15 blt-crg 5/16-18x1 1 3 64229-02 locknut-nylon 5/16-18 1 4 64152-46 screw-slt hh 10-24x1/2 2 5 64123-07 bolt, 1/4-20x1-1/2 hex 2 6 64229-01 locknut-ny...

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    34 ec hydro midsize figure 6 traction controls.

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    35 ec hydro midsize item part no. Description qty item part no. Description qty figure 6 traction controls 1 4166800 s-handle upr rs w/chk 1 2 64123-70 bolt-hex 3/8-16x1-1/2 2 3 4164390.7 handle-lower, hydro 1 4 64123-02 blt-hex 3/8-24x1 2 5 64006-03 wshr, 3/8 helical lock 2 6 64163-61 wshr .81x.406...

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    36 ec hydro midsize figure 7 electric start battery.

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    37 ec hydro midsize item part no. Description qty item part no. Description qty figure 7 electric start battery 1 64229-02 locknut-nylon 5/16-18 2 2 64163-29 washer 2 3 128035 cover-battery 1 4 4131068.2 wldmt-engine deck 1 5 64123-54 bolt, 5/16-18x3/4 hex 2 6 112386 boot-battery term pos 1 7 batter...

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    38 ec hydro midsize figure 8 hydraulics.

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    39 ec hydro midsize item part no. Description qty item part no. Description qty figure 8 hydraulics note: do not use sealant tape on any hydraulic fi ttings. Use a liquid pipe sealant. Serviceable hydraulic o-rings 1 58026-01 3-way connector 2 2 108029 plug, magnetic 1 3 158058-04 fitting-90 barb, a...

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    40 ec hydro midsize figure 9 decals.

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    41 ec hydro midsize item part no. Description qty item part no. Description qty figure 9 decals 1 4166695 label-ctrl pnl 1 2 2000672 label-parking brake 1 3 4120215 label-speed control 1 4 2000664 label-hydraulic ms eec 1 5 2000650 label-important 1 6 4166105 label-z control 1 7 2000655 label-read o...

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    42 ec hydro midsize figure 10 wire diagram-electric start.

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    43 ec hydro midsize item part no. Description qty item part no. Description qty figure 10 1 2721110 clutch-electric 1 (includes item 2) 2 2720949 assy-clutch wire 1 3 2722325 relay-40amp sealed 1 4 128010 key switch 1 5 2308094 switch-ncnc dbl pole 2 6 148082-20 fuse 20 amp 2 7 2721505 switch-pto 1 ...

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    44 ec hydro midsize figure 11 wiring schematic-electric start.

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    45 ec hydro midsize this page left blank intentionally.

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    46 ec hydro midsize figure 12 cutterdeck mounting.

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    47 ec hydro midsize item part no. Description qty item part no. Description qty figure 11 cutterdeck mounting 1 64263-018 blt-flg hd m12-1.75 x 30 4 2 64246-04 nut-whiz m12-1.75 4.

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    48 ec hydro midsize figure 13 hyrogear pump.

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    49 ec hydro midsize figure 13 hydrogear pump item hydro p/n ransomes p/n description qty 1 70516 ----- housing kit 1 2 *70517 ----- end cap kit 1 ^71615 ---- end cap kit 1 3 50641 ----- straight headless pin 2 4 50969 2721615-01 flange bolt m8-1.25 x 60 4 5 *51232 2721615-02 housing o-ring 1 ^52629 ...

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    50 ec hydro midsize figure 14 36" ec side discharge deck.

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    51 ec hydro midsize item part no. Description qty item part no. Description qty figure 14 36" ec side discharge deck 1 112243-02 blade 18.00 offst 2 2 128169 pulley, idler 5.50 1 3 4163871.7 wldmt-deck idler 1 4 2306029 s caster support 2 5 2308140 pulley-engine 2 6 2721097 s-assy spndl 6 lng 1 7 27...

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    52 ec hydro midsize figure 15 36" ec rear dicharge deck.

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    53 ec hydro midsize item part no. Description qty item part no. Description qty figure 15 36" ec rear discharge deck 1 4166116 s-36 deck rd w/labs ec 1 2 2721323 assy-spindle short 1 (see figure 5 for components) 3 2721097 assy-spindle long 1 (see figure 5 for components) 4 64262-012 blt-flghd 3/8-1...

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    54 ec hydro midsize figure 16 baffles.

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    55 ec hydro midsize item part no. Description qty item part no. Description qty figure 16 baffles 1 64018-2 blt-crg 1/4-20x3/4 2 2 64018-3 blt-crg 3/8-16x1 1 3 64123-50 bolt-hex 3/8-16x1 5 4 4134343.7 baffle-right front 1 5 64229-01 locknut-1/4-20 nylon 2 6 64268-03 nut-fl nylon lock 3/8-16 6 7 4115...

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    56 ec hydro midsize figure 17 caster assy.

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    57 ec hydro midsize item part no. Description qty item part no. Description qty figure 17 caster assy 4115465 assy-caster 9in ec 2 (includes items 1-3, 7-11 & 13 qtys listed) (note 2 assys required per machine) 1 64173-04 quick pin 1 2 64163-07 1-1/32x1-3/4x1/4 wash 1 3 64163-22 1-1/32x1-3/4x1/2 was...

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    58 ec hydro midsize figure 18 spindle assembly.

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    59 ec hydro midsize item part no. Description qty item part no. Description qty figure 18 spindle assembly 1 38348-01 bearing-spindle sealed 2 2 33179-02 spindle-short 1 (used in item 8) 3 33179-01 spindle-long 1 (used in item 7) 4 2721096 housing-spindle 6 hole 1 5 64144-38 snap-ring 1 6 38315 nut-...

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    60 ec hydro midsize figure 19 weights rear discharge side discharge.

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    61 ec hydro midsize item part no. Description qty item part no. Description qty figure 19 weights 1 64123-79 bolt, 3/8-16x3 1/4hex (qty 2 used on side discharge) (qty 3 used on rear discharge) 2 64268-03 nut-flg lock 3/8-1 (qty 2 used on side discharge) (qty 3 used on rear discharge) 3 4163960.7 cov...

  • Page 64

    Ransomes jacobsen limited ransomes way ipswich, england, ip3 9tt.