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  5. Installation Instructions Manual

Rayburn Heatranger 440 Installation Instructions Manual

Manual is about: Burning Range Cooker

Summary of Heatranger 440

  • Page 1

    12/13 eins 511566-e raywarranty@aga-web.Co.Uk please read these instructions before installing this appliance for use in gb and ie installation instructions heatranger 440/460/480/499k desn 512012 a remember, when replacing a part on this appliance, use only spare parts that you can be assured confo...

  • Page 2: Contents

    Contents section contents page consumer protection 3 health & safety 3 general specification 4 technical data 5 site requirements introduction 6 regulations 6 location 7 oil pipe line - ecoflam 8 oil storage - ecoflam 8 gravity single feed system 9 suction lift two-pipe system 9 flue system 10 air s...

  • Page 3

    Consumer protection as responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. Important notice: please read the accompanying warranty any alteration that is not approved by aga could i...

  • Page 4

    4 boiler water connections flow (one) rp 1 (1in.Bsp int) return (one) rp 1 (1in.Bsp int) both connections are located towards the rear edge of the appliance l.H. Side panel. Oil inlet 10mm copper to connect to the r.H. Side panel. Electrical supply 230v ~ 50hz 220/270 w 3 amp fused flue outlet 125mm...

  • Page 5: Technical Data

    Technical data 5 boiler burner burner nozzle (us g/h) 0.55 @ 80º eh 0.40 @ 80º eh 10 (145) 28.5 17.6 10 (145) 38 21.7 17.5 oil pressure bar (psi) oil burning rate cc/m heat input kw boiler output kw 460k cooker burner boiler burner burner nozzle (us g/h) 0.65 @ 80º eh 0.40 @ 80º eh 10 (145) 28.5 17....

  • Page 6: Site Requirements

    The rayburn is a floor standing combined cooker and central heating boiler. It gives independent operation of space heating, domestic hot water and cooking. The appliance is fired by two independent pressure jet oil burners. Either burner can be independently operated under the programmer control if...

  • Page 7: Site Requirements

    10mm 10mm 50mm fig. 3 wall projecting beyond the front of the appliance appliance hearth: the surface temperature of the floor below the appliance does not exceed 100ºc. The constructional hearth described in section j does not apply. However, this appliance must be installed on a solid floor of inc...

  • Page 8: Site Requirements

    The oil supply connection between the storage tank and the oil pipe should be run in copper pipe with a minimum diameter of 10mm. Galvanised pipes and fittings should not be used. Annealed copper pipe is preferred with a flare type manipulative fittings. Capillary fittings with soft solder should no...

  • Page 9: Site Requirements

    Site requirements 9 fig. 5 maximum length (metres) h metres 10mm od 12mm od 0 35 30 25 20 15 8 6 100 100 100 90 70 30 20 0.5 1.0 1.5 2.0 2.5 3.0 refer to instruction sheet for details on fitting two-pipe system gravity single feed pipe system suction lift two-pipe system.

  • Page 10: Site Requirements

    The flue system must be installed in accordance with the regulations in force. Information maximum flue gas temperature 260ºc (both burners on) minimum flue gas temperature 125ºc (boiler burner on only) the appliance requires a minimum chimney draught of 1.0mm (0.04 wg) with both burners on. Maximum...

  • Page 11: Site Requirements

    The appliance can only be installed in a room which meets the ventilation regulations in force. But, in any event the room must have a permanent vent of minimum free air area, see below. Important: the louvered air intake at the bottom front of this appliance must be kept clear of any obstructions. ...

  • Page 12: Site Requirements

    Flow and return pipework between cooker diverter valves must be 28mm diameter minimum. Space and water heating systems should be in accordance with the relevant recommendations of bs 5410: part 1. In a combined central heating and domestic hot water system, the hot water storage vessel must be of th...

  • Page 13: Site Requirements

    Site requirements internal temperature and time controls are supplied. These provide control of cooking and hot water temperatures. The cooker is supplied with 2-channel programmer. Channel 1 - marked “cooker” channel 2 - supplies hot water - marked “boiler” a separate switch in conjunction with the...

  • Page 14: Site Requirements

    Site requirements 14 440/460/480/499k - external controls.

  • Page 15: Site Requirements

    Wiring external to the appliance must be installed in accordance with current national wiring regulations and any local regulations which apply. The appliance is supplied for 230 volt ~ 50 hz 220/270w a fuse rating of 3 amps. The method of connection to the mains supply should facilitate complete is...

  • Page 16: Site Requirements

    16 site requirements fig. 8 440/460/480/499 k.

  • Page 17: Installation Requirements

    The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and lh side of appliance - 10mm top plate between wall or unit and rh side of appliance - 10mm top plate should the wall project beyond the front of the a...

  • Page 18: Installation Requirements

    See fig. 11 & 12 1. Check that the hearth is level, then remove the appliance from its transit wooden pallet, and position it with its back against the wall and in its intended position for flue connection. 2. Locate and fit flue pipe into socket of flue pipe adaptor, sealing joint with fire cement....

  • Page 19: Installation Requirements

    Installation requirements 19 fig. 12a.

  • Page 20: Commissioning Instructions

    20 see fig. 13 1. Open the burner access door. Remove door and put in a safe place. 2. Remove 4 inner panel securing screws and remove panel. 3. Remove the 3 plinth securing screws and remove plinth. See fig. 14 1. Make electrical connections to terminal strip as wiring diagram (see fig. 16). See fi...

  • Page 21: Commissioning Instructions

    21 commissioning instructions fig. 16 oven vent fan n sw/l boiler htg on h/w off h/w on pn neutral pl live l live n neutral e earth do not use spare neutral terminal switch live to operate boiler from room stat or cylinder stat via zone valves if fitted to room stat/zone valve(s) etc ( if fitted) fr...

  • Page 22: Commissioning Instructions

    22 checks to ensure electrical safety should be carried out by a competent person. See fig. 17 remove the bleed screw from the manifold and fit an oil pressure gauge with r 1/8 connection to check the pump output pressure. Switch on the electricity set the boiler burner time clock switch to continuo...

  • Page 23: Commissioning Instructions

    See fig 19 & 20 the air controls of the burners are factory pre-set, however small adjustments may be necessary to suit the site conditions (see fig. 19). Important: ensure that the bottom louvered plinth is in place during combustion setting procedure. Turn boiler burner on. After 15 minutes remove...

  • Page 24: Commissioning Instructions

    Before leaving the site, check the operation of programmer, control thermostat are working correctly and are capable of controlling the burners correctly. Check the operation of both control boxes. In the event of a flame failure the control boxes should cut off the oil supply by closing the solenoi...

  • Page 25: Sealed System

    See fig. 21 a. The installation must comply with the requirements of bs 6798 and bs 5449. Maximum water 82ºc temperature. B. A safety valve set to operate at 2 bar (30ibf/in 2 ) shall be fitted in the flow pipe close to the boiler. There must not be any valve between the safety valve and the boiler....

  • Page 26: Sealed System

    26 sealed system fig. 21.

  • Page 27

    27.

  • Page 28

    28 for further advice or information contact your local distributor/stockist with aga rangemaster’s policy of continuous product improvement, the company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by aga rangemaster station...