SAB Heli Division Goblin 630 Manual

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Goblin 770 Manual

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Summary of Goblin 630

Page 2
Goblin 770 manual release 1.0 - december 2012 sab heli division s.R.L. Via san crispino, 47 47030 san mauro pascoli (fc) - italy.
Page 3: Specifications
7 – tail assembly 8 – assembling the modules 9 – installation of swashplate servos 10 – installation of the esc 11 – installation of flybarless unit and rx 12 – installation of the motor 1 – introduction 2 – important notes 3 – components and box 4 – carbon frame assembly 5 – trasmission module 6 – ...
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Use grease (eg tri-flow synthetic grease) important notes *this radio controlled helicopter is not a toy. *this radio controlled helicopter can be very dangerous. *this radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *this radio controlle...
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Additional components required *electric motor: 12s-14s – 380-520kv maximum diameter 64mm, maximum height 64mm, pinion shaft diameter 6 *speed controller: minimum 120a, suggest 160a *batteries: 12-14s 4500-6000mah *1 flybarless 3 axis control unit *radio power system, if not integrated with the esc ...
Page 6: 4-Carbon Frame
4-carbon frame the manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Copyright@2012 - sab heli division - all rights reserved page 4 chapter 4, carbon frame.
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Frame spacer (h0003-s) ......X10 flat head cap screw m2.5x5mm flat head cap screw m2.5x5mm (hc128-s) stop battery plate (h0150-s) shocket head cap screw m2.5x8mm (hc020-s) flat head cap screw m2.5x5mm (hc128-s) esc support (h0153-s) flat head cap screw m2.5x5mm (hc128-s) flat head cap screw m2.5x5mm...
Page 8
Flat head cap screw m2.5x5mm (hc128-s) esc support (h0004-s) socket head cap screw m3x10mm (hc056-s) finishing washer m3 (h0007-s) esc support assembly main frame 1 (h0145-s) ......X2 flat head cap screw m2.5x5mm ......X4 socket head cap screw m3x10mm finishing washer m3 ......X3 landing gear suppor...
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Socket head cap screw m3x10mm (hc056-s) finishing washer m3 (h0007-s) finishing washer m3 (h0007-s) battery support assembly finishing washer m3 (h0007-s) socket head cap screw m3x10mm (hc056-s) socket head cap screw m3x10mm (hc056-s) note: finishing washer m3 socket head cap screw m3x10mm ..... X3 ...
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Socket head cap screw m2.5x6mm button head cap screw m4x10mm (hc100-s) landing gear struts (h0074-s) button head cap screw m4x6mm (hc096-s) button head cap screw m4x6mm ...... X4 socket head cap screw m2.5x6mm (hc018-s) red landing gear 1 (h0162-s) red landing gear 2 (h0162-s) sliding landing gear (...
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Bearing 10x 19x5mm (hc422-s) socket head cap screw m3x10mm (hc056-s) ...... X1 finishing washer m3 (h0007-s) bearing 10x 19x5mm ...... X1 servo support (h0010-s) bearing 12x 24x6mm (hc426-s) bearing 12x 24x6mm (hc426-s) socket head cap screw m3x10mm ...... X2 ...... X1 ...... X3 swash plate anti-rot...
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...... X1 19t drive pinion (h0156-s) metric hex nylon nut m3 (hc206-s) 68t main gear (h0012-s) metric hex nylon nut m2.5 (hc200-s) 37t pulley assembly (h0101-s) m4 locking collar (h0121-s) secondary shaft (h0157-s) 37t pulley (h0101-s) bearing 10x 15x4mm one way bearing 10x 14x12mm 60t pulley assemb...
Page 14
Spring de 8 / df0.5 / ll8 (hc315-s) flanged bearing 5x 9x3mm (hc410-s) flanged bearing 3x 7x3mm (hc402-s) ...... X1 ...... X1 flanged bearing 5x 9x3mm nylon screw m8x14mm ...... X2 flanged bearing 3x 7x3mm ...... X2 metric hex nut m8 ...... X2 ...... X2 tail belt idler washer 3x 4x0.5mm ...... X1 wa...
Page 15
Motor motor support (h0143-s) button head cap screw m4x8mm .....X2 set screw m5x20mm (hc158-s) set screw m4x4mm .....X2 finishing washer m3 (h0007-s) .....X2 .....X2 .....X2 .....X4 set screw m5x20mm socket head cap screw m3x10mm (hc056-s) socket head cap screw m3x10mm (hc056-s) finishing washer m3 ...
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Center hub (h0135-s) linkage rod m2.5x48mm (h0137-s) plastic ball link (h0066-s) main blade grip (h0034-s) bearing 10x 19x5mm (hc422-s) socket head cap screw m3x10mm (hc056-s) uniball m3x4 5h3 (h065-s) left thread right thread note: smaller id blade grip arm (h0136-s) uniball radius arm assembly (h0...
Page 19
...... X2 flanged bearing 3x 7x3mm bearing 5x 9x3mm (h0052-s) bush bell crank (h0059-s) bell crank lever (h0059-s) uniball spacer (h0064-s) socket head cap screw m3x22mm (hc086-s) ...... X1 bell crank lever assembly ...... X1 tail pitch slider 01 (h0053-s) ...... X1 socket head cap screw m3x22mm tai...
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Note: smaller id ...... X2 grip link bush (hc056-s) ...... X2 ...... X2 set screw m4x4mm (hc152-s) washer 3.3x 7x1mm (hc181-s) tail rotor shaft (h0048-s) socket head cap screw m2x6mm tail pitch slider assembly (h0053-s) thrust bearing 4x 9x4mm ...... X2 socket head cap screw m2x6mm (hc004-s) tail pi...
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...... X1 ...... X1 ...... X4 ...... X1 socket head cap screw m2.5x8mm red vertical fin (h0117-s) tail side plate assembly socket head cap screw m3x8mm socket head cap screw m3x8mm ...... X4 socket head cap screw m3x8mm (hc050-s) tail case spacer (h0061-s) ...... X2 25t pulley (h0155-s) set screw m4...
Page 22
A b c if you want to see a video of this operation, consult the sab heli division youtube channel. Detail a scale 1 : 2.5 washer 3.1x 12x1.8mm (h0078-s) yellow tail boom (h0147-s) red tail boom (h0163-s) detail b detail c scale 1 : 2 metric hex nylon nut m3 linkage tail support (h0045-s) tail servo ...
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...... X4 plastic ball link (h0066-s) threaded rod m2.5x40mm (hc238-s) a detail a scale 1 : 1.7 socket head cap screw m3x12mm (hc062-s) finishing washer m3 (h0007-s) 4mm 4mm approx 803mm 14mm 14mm socket head cap screw m3x12mm ...... X4 finishing washer m3 finishing washer m3 (h0007-s) socket head c...
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Socket head cap screw m2.5x12mm tail servo assembly the tail servo wire lead should be secured with hot glue in the area indicated by the arrow (figure 1). Figure 2 shows the installed servo. Note: please note that the boom edges might be rough and can eventually chafe or cut your tail servo lead - ...
Page 25
Socket head cap screw m3x12mm (hc062-s) finishing washer m3 (h0007-s) socket head cap screw shouldered m4x24mm ...... X6 ...... X1 ...... X8 ...... X2 socket head cap screw m3x12mm socket head cap screw m3x10mm finishing washer m3 metric hex nylon nut m4 canopy positioner (h0008-s) socket head cap s...
Page 26
Assembly of the ball on the horn. The rods going from the servos to the swash plate must be as vertical as possible. Not all servos are equal, so to better align them you can choose to use the supplied spacer h0031. Figure 4 illustrates this. Installation of swashplate servos the linkage ball must b...
Page 27
66mm approx. 54.5mm left thread right thread the wire for the front servo must be positioned here. If it is necessary to tighten the horn screw, use the included hexagonal wrench (ha002). Tool ha002 linkage rod b assembly linkage rod a assembly (initial length for the rods from the servos to the swa...
Page 28
De-burr the side frames we recommend de-burring the edges of the carbon parts in areas where electrical wires run. Esc installation there are two mounting options: mount using part # h0004 (esc aluminum support) typically used for kontronik jive 120. The speed controller is placed on top of the alum...
Page 29
Flybarless control unit and rx installation it is possible to install any commercially available flybarless control unit in the goblin. For flybarless systems with a separate sensor, the sensor must be installed under the plate (figure 1). Figure 2 shows an example of installation of the receiver an...
Page 30: Goblin 770 Configurations
Transmission setup it is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and c...
Page 31
Motor belt 240 gt3 (h308-s) motor belt tension *assemble the motor and pinion to its mounting plate. *fit the motor assembly into position. *compress the springs by pushing the motor toward the main shaft. *at maximum compression, temporarily tighten one of the slide screws. *with the minimum centre...
Page 32
Finishing washer m3 (h0007-s) safety lock tail boom (h0038-s) the socket head cap screw m3x16mm correctly positions the boom assembly. Socket head cap screw m3x8mm ....X1 finishing washer m3 socket head cap screw m3x8mm (hc050-s) boom assembly *insert the tail boom assembly making sure that the alum...
Page 33
Tail belt tension *check the proper assembly of the tail boom. *check that the aluminum part of the tube is against the m3 stop screw. *loosen the tail group by loosening the 4 m3 screws. *install the belt onto the pulley, taking care to respect the direction of rotation (figure 1). *rotate the tail...
Page 34
Batteries the battery tray system in the goblin 770 is simple, but very effective. The battery should be attached to the tray (part h0149) with heat shrink, tape or velcro. You can optionally use the battery protection tray (part h0151) see fig. 1, 2. Before permanently mounting the batteries onto t...
Page 35
Operations before flight *set up the remote control and the flybarless system with utmost care. *it is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *check that all wiring is isolated from the carbon/aluminum parts. It is good p...
Page 36
Maintenance *on the goblin, areas to look for wear include: * motor belt * tail belt * damper * main gear and pinion the lifespan of these components varies according to the type of flying. On average it is recommended to replace these special parts every 100 flights. *the head tends to lose rigidit...
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4 2 5 3 7 3 7 8 9 7 7 6 7 7 7 7 1 15 21 22 21 11 21 21 18 18 18 20 19 13 18 16 16 10 14 10 18 21 21 18 18 18 17 22 12 21 24 25 main frame pos cod name specification quantity 1 h0145 main frames carbon fiber 2 2 h0002 battery tray carbon fiber 1 3 h0003 frame spacers aluminum 3 4 h0004 esc support al...
Page 38
Support single-unit fbl 46 12 38 60 58 49 1 51 4 27 48 45 34 5 55 15 55 12 57 7 59 6 44 2 21 28 28 56 35 14 10 26 18 26 36 35 20 50 40 22 41 32 25 12 9 56 45 13 31 24 16 3 11 23 25 39 19 53 52 1 27 41 17 47 30 1 27 54 54 28 1 28 33 8 43 61 transmission assembly pos cod name specification quantity 1 ...
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Servo assembly 1 servo assembly 2 servo assembly 3 12 1 3 30 22 13 32 34 7 20 2 23 31 34 35 32 29 24 33 48 5 15 6 26 21 11 25 19 18 17 36 9 4 16 10 8 16 37 43 42 40 39 41 27 38 swashplate set - h0023 servo assembly 1, 2, 3 44 10 11 14 46 28 49 45 47 50 head system pos cod name specification quantity...
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37 8 1 41 41 49 7 4 6 42 56 25 53 43 49 15 14 46 12 23 22 52 44 52 47 35 3 26 20 36 19 18 30 34 55 16 2 17 40 40 46 11 24 38 54 9 58 13 31 32 49 31 49 57 37 59 21 34 26 51 50 28 51 60 28 29 27 45 33 48 tail system pos cod name specification quantity 1 h0007 finishing washer m3 aluminum 4 2 h0029 spa...
Page 41
- 1 x main structure. - 1 x servo support. - 4 x sliding landing gears. - 4 x socket head cap screws m2.5x6mm. Sliding landing gear [h0039-s] - 1 x cf battery tray. - 6 x flat head cap screws m2.5x5mm. Battery tray [h0002-s] frame spacer [h0003-s] - 1 x esc support. - 2 x flat head cap screws m2.5x5...
Page 42
- 10 x washers 3.1x 12x1.8mm. Washer 3.1x 12x1.8mm [h0078-s] - 2 x locking element tails. - 4 x metric hex nylon nuts m3. - 2 x double sided tapes. Locking element tail [h0041-s] battery protection [h0042-s] spacer flybarless [h0043-s] - 1 x vertical fin. - 2 x socket head cap screws m3x12mm. - 2 x ...
Page 43
- 1 x 23t pulley 8mm - 2 x set screws m4x4mm. Tail boom support [h0082-s] 37t pulley [h0101-s] 19t pulley [h0126-19-s] 20t pulley [h0126-20-s] - 1 x long main shaft. - 1 x socket head cap screw m4x22mm. - 1 x socket head cap screw shouldered m4x24mm. - 3 x metric hex nylon nuts m4h5. Long main shaft...
Page 44
Main frame [h0145-s] yellow tail boom [h0147-s] esc support [h0153-s] 24t pulley [h0154-s] - 1 x secondary shaft m3. - 1 x socket head cap screw m2.5x19mm. - 1 x socket head cap screw m3x20mm. - 1 x metric hex nylon nut m2.5 h3.5. - 1 x metric hex nylon nut m3 h4. - 4 x blade spacer. Blade spacer [h...
Page 45
[hc420-s] - 2 x bearings 10x 15x4mm. - 4 x flanged bearings 2.5x 6x2.6mm. [hc238-s] - 1 x carbon rod 2.5 x 4 x752mm. - 2 x plastic ball links. - 2 x threaded rods m2.5x40mm. [hc325-s] - 1 x belt gates 2160-3mgt-06. - 1 x belt gates 240-3mgt-13. [hc406-s] - 4 x flanged bearings 3x 7x3mm. [hc410-s] [h...