SAB Heli Division Goblin 630 User Manual

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Goblin 630 Manual

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Summary of Goblin 630

Page 2: Goblin 630 Manual
Goblin 630 manual release 1.1 - july 2012 sab heli division s.R.L. Via san crispino, 47 47030 san mauro pascoli (fc) - italy.
Page 3: Specifications
7 – tail assembly 8 – assembling the modules 9 – installation of swashplate servos 10 – installation of the esc 11 – installation of flybarless unit and rx 12 – installation of the motor 1 – introduction 2 – important notes 3 – components and box 4 – carbon frame assembly 5 – trasmission module 6 – ...
Page 4
Use grease (eg tri-flow synthetic grease) important notes *this radio controlled helicopter is not a toy. *this radio controlled helicopter can be very dangerous. *this radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *this radio controlle...
Page 5
Additional components required *electric motor: 10s-12s – 400-650kv maximum diameter 64mm, maximum height 64mm, pinion shaft diameter 6mm *speed controller: minimum 80a to be safe *batteries: 10-12s 3300-4000mah *1 flybarless 3 axis control unit *radio power system, if not integrated with the esc *3...
Page 6: 4-Carbon Frame
4-carbon frame the manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Copyright@2012 - sab heli division - all rights reserved page 4 chapter 4, carbon frame.
Page 7
Frame spacer (h0003-s) flat head cap screw m2.5x5mm battery tray (h0002-s) frame spacer x 3 ......X4 flat head cap screw m2.5x5mm ......X6 flat head cap screw m2.5x5mm flat head cap screw m2.5x5mm flat head cap screw m2.5x5mm flat head cap screw m2.5x5mm battery tray assembly 1 battery support (h007...
Page 8
Flat head cap screw m2.5x5mm (hc128-s) esc support (h0088-s) socket head cap screw m3x8mm (hc050-s) finishing washer m3 (h0007-s) esc support assembly main frame 1 (h0001-s) ......X4 flat head cap screw m2.5x5mm ......X4 socket head cap screw m3x8mm finishing washer m3 ......X4 note: cable pass (ha0...
Page 9
Socket head cap screw m3x8mm (hc050-s) finishing washer m3 (h0007-s) main frame 2 (h0001-s) finishing washer m3 (h0007-s) battery tray assembly finishing washer m3 (h0007-s) socket head cap screw m3x8mm (hc050-s) main frame 1 assembly socket head cap screw m3x8mm (hc050-s) finishing washer m3 (h0007...
Page 10
Socket head cap screw m2.5x6mm button head cap screw m4x10mm (hc100-s) landing gear struts (h0074-s) battery protection (h0042-s) button head cap screw m4x6mm (hc096-s) button head cap screw m4x6mm ...... X4 socket head cap screw m2.5x6mm (hc018-s) sliding landing gear (h0039-s) landing gear 1 (h010...
Page 12
Bearing 10x 19x5mm (hc422-s) socket head cap screw m3x10mm (hc056-s) ...... X1 finishing washer m3 (h0007-s) bearing 10x 19x5mm ...... X1 servo support (h0010-s) bearing 12x 24x6mm (hc426-s) bearing 12x 24x6mm (hc426-s) socket head cap screw m3x10mm ...... X2 ...... X1 ...... X3 swash plate anti-rot...
Page 13
...... X2 20t drive pinion (h0125-s) metric hex nylon nut m2.5 (hc200-s) 68t main gear (h0012-s) metric hex nylon nut m2.5 (hc200-s) 37t pulley assembly (h0101-s) m4 locking collar (h0121-s) secondary shaft (h0022-s) 37t pulley (h0101-s) bearing 10x 15x4mm one way bearing 10x 14x12mm 60t pulley asse...
Page 14
Spring de 8 / df0.5 / ll8 (hc315-s) flanged bearing 5x 9x3mm (hc410-s) flanged bearing 3x 7x3mm (hc402-s) ...... X1 ...... X1 flanged bearing 5x 9x3mm nylon screw m8x14mm ...... X2 flanged bearing 3x 7x3mm ...... X2 metric hex nut m8 ...... X2 ...... X2 tail belt idler washer 3x 4x0.5mm ...... X1 wa...
Page 15
Motor motor support (h0011-s) button head cap screw m4x8mm .....X2 set screw m5x20mm (hc158-s) set screw m4x4mm .....X2 finishing washer m3 (h0007-s) .....X2 .....X2 .....X2 .....X2 .....X4 approx 7mm 22 .5 mm socket head cap screw m3x16mm (hc068-s) 28 .5 mm 7mm set screw m4x4mm (hc152-s) button hea...
Page 17
Chamfer on the outside. Center hub (h0026-s) ...... X4 ...... X2 ap pro x. 19 .5 mm note: hc146 must be strongly blocked with hc0033. Main linkage assembly main linkage assembly plastic ball linkage (h0066-s) set screw m2.5x15mm (hc146-s) center blade grip arm (h0085-s) flanged bearing 5x 9x3mm (hc4...
Page 19
...... X2 flanged bearing 3x 7x3mm bearing 5x 9x3mm (h0052-s) bush bell crank (h0059-s) bell crank lever (h0059-s) uniball spacer (h0064-s) socket head cap screw m3x22mm (hc086-s) ...... X1 bell crank lever assembly ...... X1 tail pitch slider 01 (h0053-s) ...... X1 socket head cap screw m3x22mm tai...
Page 20
Note: larger id note: smaller id ...... X2 grip link bush (hc056-s) ...... X2 ...... X2 set screw m4x4mm (hc152-s) tail rotor shaft (h0048-s) socket head cap screw m2x6mm tail pitch slider assembly (h0053-s) thrust bearing 4x 9x4mm ...... X2 socket head cap screw m2x6mm (hc004-s) tail pitch slider l...
Page 21
...... X1 ...... X1 ...... X4 ...... X1 socket head cap screw m2.5x8mm tail side plate assembly socket head cap screw m3x8mm socket head cap screw m3x8mm ...... X4 socket head cap screw m3x8mm (hc050-s) tail case spacer (h0061-s) ...... X2 27t pulley (h0102-s) set screw m4x4 bell crank lever assembl...
Page 22
A b c detail a scale 1 : 2.5 spacer 3.1x 15x1.5mm (h0078-s) detail b detail c scale 1 : 2 metric hex nylon nut m3 linkage tail support (h0045-s) tail servo lock (h0040-s) ...... X2 socket head cap screw m2.5x6mm set screw m3x20mm (hc150-s) metric hex nylon nut m3 (hc206-s) spacer 3.1x 15x1.5mm (h007...
Page 23
...... X4 plastic ball link (h0066-s) threaded rod m2.5x40mm (hc237-s) a detail a scale 1 : 1.7 socket head cap screw m3x12mm (hc062-s) finishing washer m3 (h0007-s) 4.5mm 4.5mm approx 688mm 15mm 15mm socket head cap screw m3x12mm ...... X4 finishing washer m3 finishing washer m3 (h0007-s) socket he...
Page 24
Socket head cap screw m2.5x12mm tail servo assembly the tail servo wire lead should be secured with hot glue in the area indicated by the arrow (figure 1). Figure 2 shows the installed servo. Note: please note that the boom edges might be rough and can eventually chafe or cut your tail servo lead - ...
Page 25
Finishing washer m3 (h0007-s) socket head cap screw shouldered m4x24mm ...... X6 ...... X1 ...... X8 ...... X2 socket head cap screw m3x12mm socket head cap screw m3x8mm finishing washer m3 metric hex nylon nut m4 canopy positioner (h0008-s) socket head cap screw m3x8mm (hc050-s) socket head cap scr...
Page 26
Assembly of the ball on the horn. The rods going from the servos to the swash plate must be as vertical as possible. Not all servos are equal, so to better align them you can choose to use the supplied spacer h0031. Figure 4 illustrates this. Installation of swashplate servos the linkage ball must b...
Page 27
Set screw m2.5x18mm (hc140-s) plastic ball link (h0066-s) 17.5mm approx. The wire for the front servo must be positioned here. If it is necessary to tighten the horn screw, use the included hexagonal wrench (ha002). Tool ha002 initial length for the rods from the servos to the swash plate. Approx. 4...
Page 28
De-burr the side frames we recommend de-burring the edges of the carbon parts in areas where electrical wires run. Esc installation the electronic speed control (esc) is installed in the front part of the helicopter. The support is made of aluminum, which further acts as a heat sink for the esc. The...
Page 29
Flybarless control unit and rx installation it is possible to install any commercially available flybarless control unit in the goblin. For flybarless systems with a separate sensor, the sensor must be installed under the plate (figure 1). Figure 2 shows an example of installation of the receiver an...
Page 30: Goblin 630 Configurations
Transmission setup it is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and c...
Page 31
Motor belt 240 gt3 (h308-s) motor belt tension *assemble the motor and pinion to its mounting plate. *fit the motor assembly into position. *compress the springs by pushing the motor toward the main shaft. *at maximum compression, temporarily tighten one of the slide screws. *with the minimum centre...
Page 32
Finishing washer m3 (h0007-s) safety lock tail boom (h0038-s) the socket head cap screw m3x16mm correctly positions the boom assembly. Socket head cap screw m3x8mm ....X1 finishing washer m3 socket head cap screw m3x8mm (hc050-s) boom assembly *insert the tail boom assembly making sure that the alum...
Page 33
Tail belt tension *check the proper assembly of the tail boom. *check that the aluminum part of the tube is against the m3 stop screw. *loosen the tail group by loosening the 4 m3 screws. *install the belt onto the pulley, taking care to respect the direction of rotation (figure 1). *rotate the tail...
Page 34
Batteries to secure the batteries, use the supplied o-rings ha012 [bag 14]. Install them as shown in figure 1 to correctly secure the batteries it is necessary to use hook and loop type tape on the battery support and batteries themselves (figure 2). Canopy on the goblin, the canopy touches the fram...
Page 35
Operations before flight *set up the remote control and the flybarless system with utmost care. *it is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *check that all wiring is isolated from the carbon/aluminum parts. It is good p...
Page 36
Maintenance *on the goblin, areas to look for wear include: * motor belt * tail belt * damper * main gear and pinion the lifespan of these components varies according to the type of flying. On average it is recommended to replace these special parts every 100 flights. *the head tends to lose rigidit...
Page 37
3 2 5 3 7 3 7 8 9 7 7 4 6 11 1 15 20 20 20 12 20 20 17 17 17 19 18 13 17 16 16 10 14 10 20 main frame pos cod name specification quantity 1 h0001 main frame carbon fiber 2 2 h0002 battery tray carbon fiber 1 3 h0003 frame spacer aluminum 5 4 h0088 esc support carbon fiber 1 5 h0005 landing gear supp...
Page 38
Support single-unit fbl 46 12 30 1 38 33 8 49 30 1 51 44 4 37 48 45 34 5 55 15 55 12 57 7 24 6 43 2 21 28 28 56 35 14 10 26 18 26 36 35 20 50 40 22 41 32 25 12 9 56 43 45 13 31 24 16 3 11 23 25 39 19 53 52 1 27 41 21 47 30 1 27 54 54 transmission assembly pos cod name specification quantity 1 h0007 ...
Page 39
Servo assembly 1, 2, 3 servo assembly 1 servo assembly 2 servo assembly 3 12 1 3 31 23 13 33 35 2 7 24 32 35 36 33 30 25 29 15 5 21 11 26 19 18 17 37 9 4 16 10 8 16 38 44 43 41 40 42 28 39 swashplate set - h0023 34 6 27 11 22 20 head system pos cod name specification quantity 1 h0023 swashplate set ...
Page 40
B detail b scale 1 : 5 37 9 1 41 41 49 8 4 7 42 56 25 53 43 49 15 14 47 12 23 22 52 44 52 48 35 3 26 20 36 19 18 30 34 55 16 2 17 40 40 47 11 24 38 54 10 58 13 31 32 49 31 49 57 37 59 21 34 26 51 50 28 51 60 28 5 6 45 29 27 46 33 tail system pos cod name specification quantity 1 h0007 finishing wash...
Page 41
- 1 x cf battery tray. - 6 x flat head cap screws m2.5x5mm. Landing gear support [h0005-s] - 1 x landing gear support. Landing gear low profile [h0106-s] - 1 x cf landing gear low profile. - 2 x canopy positioners. - 1 x main structure. - 1 x servo support. 22t pulley [h0015-22-s] - 1 x cf main fram...
Page 42
- 2 x canopy lockings. - 2 x canopy ors. Locking element tail [h0041-s] - 4 x columns. Column [h0018-s] m4 locking collar [h0121-s] main shaft [h0122-s] - 1 x swashplate assembly. - 2 x bearings 30x 37x4mm. - 4 x uniballs m3x4 5 h3. - 1 x uniball m3x4 5 h18. - 3 x socket head cap screws m2x5mm. - 4 ...
Page 43
- 10 x plastic ball links spacer flybarless [h0043-s] vertical fin [h0046-s] - 1 x tail rotor shaft. - 2 x set screws m4x4mm. Tail blade grip [h0052-s] tail pitch slider [h0053-s] - 1 x bell crank lever. - 1 x bush bell crank. - 1 x washer 3x 4x0.5mm. - 1 x spacer 3x 4x9.6mm. - 1 x socket head cap s...
Page 44
- 2 x blade grip arms. - 2 x socket head cap screws m3x10mm. - 2 x finshing washers m3. - 2 x socket head cap screws m3x30mm - 4 x bush one ways. Bush one way [h0110-s] - sab 105mm carbon fiber tail blade. - sab 630mm carbon fiber main blade. [bw5105] [bw2630] blade grip arm [h0087-s] canopy 630 [h0...
Page 45
-10 x socket head cap screws m3x6mm. -10 x socket head cap screws m3x10mm. -10 x button head cap screws m4x6mm. - 5 x shim washers 10x 16x0.1mm. -10 x socket head cap screws m2x5mm. [hc002-s] [hc004-s] -10 x socket head cap screws m2x6mm. [hc008-s] -10 x socket head cap screws m2x8mm. [hc014-s] -10 ...
Page 46
[hc420-s] - 2 x bearings 10x 15x4mm. [hc237-s] - 1 x carbon rod 2.5 x 4 x635mm. - 2 x plastic ball links. - 2 x threaded rods m2.5x40mm. [hc324-s] - 1 x belt gates 1926-3gt-06. - 1 x belt gates 240-3mgt-13. - 2 x springs de 5.8/df 0.3/ll9. - 1 x spring de 8/df 0.5/ll8. - 2 x springs de 3/df 0.5/ll12...