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Saeco Aulika SUP040R Service Manual

Other manuals for Aulika SUP040R: Operating Instructions Manual

Summary of Aulika SUP040R

  • Page 1

    Service manual revision 00 july 2012 service coffee machine sup 040r aulika contents page 1. Introduction 1.1. Required documentation 1 1.2. Necessary tools and equipment 1 1.3. Materials 1 1.4. Safety cautions 1 1.5 aulika range 2 1.6. Machine external hardware 3 1.7. Machine internal hardware 4 2....

  • Page 2

    Contents page 7.11. Gearbox 5 7.12. Discharge valve 6 7.13. Solenoid valves assembly 6 7.14. Steam tube assembly 7 7.15. Dispenser assembly 7 7.16. Power card 7 7.17. Display, keypads and cpu board 8 7.18. Assembly and disassembly of oetiker clamps 8 7.19 connection to the water supply system 9 8. N...

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    Rev. 00 / july 2012 aulika.

  • Page 4

    Aulika 01 introduction rev. 00 / july 2012 page / 04 1.1. Required documentation for repairs, the following documents are necessary: • usermanualforthespecificmodel • technicaldocumentsforthespecificmodel(diagrams,explodeddrawings) 1.2. Necessary tools and equipment besides the standard equipment, t...

  • Page 5

    Aulika 01 introduction rev. 00 / july 2012 page / 04 1.5. Aulika range aulika aulika mains display interface x x satin-finishedsteeldetails x x abs details x x removable cappuccinatore x x stored dispensed coffee quantity x x stored dispensed milk quantity x x automatic shutdown (after30’ofinactivit...

  • Page 6

    Aulika 01 introduction rev. 00 / july 2012 page / 04 1.6. Componenti macchina esterni 03 cup connector main switch 0/i “clean” cappuccinatore button or menu navigationbutton(pagedown) on/off button cappuccino delivery button or menu navigation button (pageup) milk coffee deli- very button espresso b...

  • Page 7

    Aulika 01 introduction rev. 00 / july 2012 page / 04 1.7. Machine internal hardware 04 doser assembly coffee grinder assembly power card gearboxassembly coffee pump turbine steam boiler coffee boiler cpu board solenoid valves assembly display.

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    Rev. 00 / july 2012 aulika.

  • Page 9

    Aulika 02 technical data rev. 00 / july 2012 page / 04 2.1. Technical data power supply and absorption power 240v~50hz1500w-230v~50/60hz1400w temperature control: variableresistancesensors(ntc) sends the values to the electronic card safety cautions: 2 thermostats one shot at 190°c coffeeheatexchang...

  • Page 10

    Aulika 02 technical data rev. 00 / july 2012 page / 04 2.2. Machine behaviour and parameters 02 default menu values 1. Credit menu 1.1 add credit 1.2clearcredit(ok/esc) 1.3displaycredit=off 1.4checkcredit=off 2. Drink menu 2.1. Espresso 2.6. Special drinks * 2.1.1.Pre-infusion=low 2.6.1. Caffè lungo...

  • Page 11

    Aulika 02 technical data rev. 00 / july 2012 page / 04 03 3. Machine menu 3.1 general menu 3.3. Water menu 3.1.1.Sound=on 3.3.1.Hardness=4 3.1.2.Ecomode=on 3.3.2.Filterenabl.=off 3.1.3.Stand-bysett.=30min 3.3.3.Filteractiv.(ok/esc) 3.1.4.Selflearning=off 3.3.4.Watermains=off 3.1.5.Setpassword 3.4 ma...

  • Page 12

    Aulika 02 technical data rev. 00 / july 2012 page / 04 descaling intervals hardness water hardness senza filtro anticalcare con filtro anticalcare 1 soft(upto7°dh) 240litres(480,000pulses) 480litres(960,000pulses) 2 medium(7°-14dh) 120litres(240,000pulses) 240litres(480,000pulses) 3 hard(15°-21°dh) ...

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    Rev. 00 / july 2012 aulika.

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    Aulika 03userguide rev. 00 / july 2012 page / 07 3.1. Machine warnings close or position correctly the coffee beans container lid in or- der for the machine to dispen- se any beverage. The selected operation requires the delivery of milk. Insert the previously removed valve back in the cappuccinato-...

  • Page 15

    Aulika 03userguide rev. 00 / july 2012 page / 07 clear credit 3.2. Operator guide to enter the menu, turn the machine back on and press the following keys in sequence -cappuccino -stand-by -milkcoffee -clean if the sequence is correct, the programming menu is accessed. Menus must be password-protect...

  • Page 16

    Aulika 03userguide rev. 00 / july 2012 page / 07 03 beverages menu this menu makes it possible to manage and customise the settings for each beverage to manage the delivery of beverages n° of caffè lungos delivered since the latest resetting n° of espressos delivered since the latest resetting n° of...

  • Page 17

    Aulika 03userguide rev. 00 / july 2012 page / 07 04 beverage parameters this paragraph describes the various parameters that can be changes. Note: not all parameters are present for all programmable items. Pre-infusion:coffeeiswetbeforeinfusion,soastohighlightthefullaromaofcoffee,withexcellent resul...

  • Page 18

    Aulika 03userguide rev. 00 / july 2012 page / 07 display menu this function makes it possible to set the language for the menu and the brightness of the display this setting is fundamental for the correct adjustment of the machine parameters according to the country of the user. The currently select...

  • Page 19

    Aulika 03userguide rev. 00 / july 2012 page / 07 this function makes it possible to reset the default parameters. Note: this section describes how to reset the default values for the custom settings of the machine menu. Fact. Settings factory settings water menu this menu can be used to set the para...

  • Page 20

    Aulika 03userguide rev. 00 / july 2012 page / 07 celaning and technical assistance a empty the grounds drawer if the signal is on b empty the drip tray ifneeded(floater) c clean the water tank once a week d clean the coffee beans container. If needed e clean the chassis if needed f clean the brewing...

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    Rev. 00 / july 2012 aulika.

  • Page 22

    Aulika 04 operating logic rev. 00 / july 2012 page / 07 4.1. Hydraulic circuit hot w ate r w ate r hot w ate r o r ste am ste am 01 boiler boiler elecrovalves di schar ge discharge discharge aspiration filter to the cap puc cinator e valve w ate r co ntainer br ew u ni t pump pump turbine dir ect w ...

  • Page 23

    Aulika 04 operating logic rev. 00 / july 2012 page / 07 02 1 output to the cappuccinatore for milk products 2 output to the steam tube, only hot water is dispensed 3 discharge used to reduce the inter- nal pressure in the conduits when the product ends 4 safety valve protecting the valve assembly 5 ...

  • Page 24

    Aulika 04 operating logic rev. 00 / july 2012 page / 07 03 4.4. Discharge valve w ater inl et from the boil er discharge to the liquids recovery tank functions: safety valve: servesassafetyvalvebyopeningtowardsthedischargewhenthepressureexceeds16-19bar. Circuit charging: thesolenoidvalveopens(discha...

  • Page 25

    Aulika 04 operating logic rev. 00 / july 2012 page / 07 notes: * only with pre-infusion single micro gearbox 4.5. Coffee cycle start whenthemachinestarts,thegearboxgetsbackinplaceasfollows: -microswitch1isactivated(seefollowingchapter) -thegearboxchangesthedirectionofrotationandgoesbackupforabout1-2...

  • Page 26

    Aulika 04 operating logic rev. 00 / july 2012 page / 07 thetemperaturesensorisanntcwhich,incaseofexcesstemperatures,reducestheresistan- ce absorption. The electronics recognises and regulates the actual temperature of the boiler through a voltage reduction. Resistance values and their corresponding ...

  • Page 27

    Aulika 04 operating logic rev. 00 / july 2012 page / 07 4.8. Water level detection (water tank) lack of water alarm (water reserve) function: the water level is monitored by a capacitive sensor placed one third from the bottom of the tank. If the sensor records a lack of water in the tank at its lev...

  • Page 28

    Aulika 04 operating logic rev. 00 / july 2012 page / 07 water softener function: • reduction of and delay in the formation of limescale deposits. • water quality improvement. • tasteimprovementbyfindingtheidealwater hardness duration / results of descaling: • -10°dh • 60litres • 2 months in order fo...

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    Rev. 00 / july 2012 aulika.

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    Aulika 05 fault finding rev. 00 / july 2012 page/08 5.1. Test mode to access the test mode: -turnonthemachine -pressthefourfunctionkeysinsequence(sx4, sx1, sx2, sx3)beforetheinitializationbaris complete. The test mode pages all have the following structure: 01 key main function secondary function sx...

  • Page 31

    Aulika 05 fault finding rev. 00 / july 2012 page/08 f mv:xx xx.Yy.Zz b2b b2b ri df er 1 software description of the individual pages 02 sector type description swiss function swisscanbeusedtoactivateordeactivatetheeco-modedefaultsetting. Ifswissisactive,theeco-modedefaultsettingison,whileifswissisin...

  • Page 32

    Aulika 05 fault finding rev. 00 / july 2012 page/08 03 2 brew unit 2 brew unit work home dreg+ stop m bu dr dreg- dd m tray ma:xxxx m h/w m door m dreg m bu sector type description work function ifactivated,itoperatesthegearboxtobringthebrewunitintheworkposition home function ifactivated,itoperatest...

  • Page 33

    Aulika 05 fault finding rev. 00 / july 2012 page/08 04 3 hydraulic circuit 3hydrauliccircuit evsteam evwater pump1 evdisch. Evcoffee pump2 t1xx t2 yy p/s:zz m capp m milk m tank ^ sector type description evsteam function ifactivated,itoperatesthe24vdcsolenoidvalveofthesteamcircuit (actualactivationo...

  • Page 34

    Aulika 05 fault finding rev. 00 / july 2012 page/08 05 4 heaters & grinder 4heaters&grinder heater1 heater2 st. Out grinder evdose ^ m bean m dose grinder block t1xx t2 yy nobean t. 0 sector type description heater 1 function ifonitactivatesthecoffeeboilerforthedurationoft.O.(8seconds). The boiler t...

  • Page 35

    Aulika 05 fault finding rev. 00 / july 2012 page/08 5.2. Diagnostic mode 06 to access the diagnostic mode: -turnonthemachine -pressthefourfunctionkeysinthesequenceshownbelow(sx1, sx2, sx3, sx4)beforethe initializationbariscomplete 1. Product counters • espresso • coffee • caffè lungo • american coff...

  • Page 36

    Aulika 05 fault finding rev. 00 / july 2012 page/08 07 1. Product counters • espresso(defaultvalue0) • n°ofexecutions • coffee(valoredidefault0) • n°ofexecutions • caffelungo(valoredidefault0) • n°ofexecutions • americancoffee(valoredidefault0) • hotwater(defaultvalue0) • n°ofexecutions • cappuccino...

  • Page 37

    Aulika 05 fault finding rev. 00 / july 2012 page/08 5.3. Error messages code brief description description 01 coffee grinder blocked thecoffeegrinderisblocked(theburrsarestuckor thesensordoesnotreadaccurately) 03 brewing unit blocked in "work" mode thedescenttimeouthasbeenexceeded 04 brewing unit bl...

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    Rev. 00 / july 2012 aulika.

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    Aulika 06standardchecks rev. 00 / july 2012 page / 02 activity 1 visualexam(transportationdamage) 2 machinedatacheck(tag) 3 functional check / problem analysis 4 opening of the machine 5 visualcheck 6 functional tests 7 elimination of defect, if any 8 checkformodifications(seesymptomcure,newsoftware...

  • Page 40

    Aulika 06standardchecks rev. 00 / july 2012 page / 02 test procedure support / tool standard tolerance espresso 2-3espressosfor calibration measuring cup same quantity 15% coffee 2-3coffeesfor calibration measuring cup same quantity 15% noise standard cream quantity blow in the cup until the cream s...

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    Rev. 00 / july 2012 aulika.

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    Aulika 07disassembly rev. 00 / july 2012 page / 09 7.1. Aesthetics remove the lid and the water tank, the be- ans container lid, the grounds drawer, the drip tray, the brewing unit, the brewing unit support plate and the coffee dispenser. 01 7.2. Coffee grinder loosen the screws shown in the pictu- ...

  • Page 43

    Aulika 07disassembly rev. 00 / july 2012 page / 09 02 to remove the upper support of the burr, rotate the metal ring(a)counter-clockwiseuntilituncouples. Loosen the screws shown in the picture and remove the calibration lever. In replacing the burrs, take care that the two references shown in the pi...

  • Page 44

    Aulika 07disassembly rev. 00 / july 2012 page / 09 03 7.4. Coffee grinder motor 7.5. Coil, microswitch and doser door 7.6. Doser hopper remove the spheres shown in the picture and the springs underneath and lift the burr support loosen the stop shown in the picture and lift the coil remove the cable...

  • Page 45

    Aulika 07disassembly rev. 00 / july 2012 page / 09 7.9. Coffee pump and steam pump 04 loosen the screws shown in the pic- ture and remove the boiler support remove the boiler support, slide the pump out of its stays and disconnect the power and hydraulic connections. Remove the boiler support, slide...

  • Page 46

    Aulika 07disassembly rev. 00 / july 2012 page / 09 05 loosen the screws shown in the pictureandremovethegearboxlid loosen the screws shown in the picture and remove the gearboxassembly to replace the turbine, loosen the screws inside the brewing unit niche shown in the picture to replace the turbine...

  • Page 47

    Aulika 07disassembly rev. 00 / july 2012 page / 09 06 7.13. Solenoid valves assembly loosen the screws shown in the picture and remove the card support for easier access to the solenoid valves assembly loosen the screws under the front cover of the chas- sis as shown in the picture slide out the pow...

  • Page 48

    Aulika 07disassembly rev. 00 / july 2012 page / 09 7.15. Dispenser assembly 7.16. Power card 07 7.14. Steam tube assembly loosen the screws shown in the picture and remove the card support for easier access to the steam tube assembly loosen the screws shown in the picture and remove the card support...

  • Page 49

    Aulika 07disassembly rev. 00 / july 2012 page / 09 08 7.17. Display, keypads and cpu board loosen the screws shown in the picture, disconnect the power connections and remove the display assembly loosen the screws shown in the picture and remove the keypads loosen the screws shown in the picture and...

  • Page 50

    Aulika 07disassembly rev. 00 / july 2012 page / 09 loosen the screws shown in the picture and remove the back panel loosen the screw shown in the picture and remove the back panel disconnect the power and hydraulic connections shown in the picture and connect them to thekit(seepicturebelow) to remov...

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    Rev. 00 / july 2012 aulika.

  • Page 52

    Aulika08notes rev. 00 / july 2012 page / 01 01.

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    Rev. 00 / july 2012 aulika.

  • Page 54

    Aulika 09hydraulicdiagram rev. 00 / july 2012 page / 01 01.

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    Rev. 00 / july 2012 aulika.

  • Page 56

    Aulika 10 electric diagram rev. 00 / july 2012 page / 01 01.