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  5. Programming And Service Manual

Tait T2000 Programming And Service Manual

Other manuals for T2000: Installation manual, User Manual

Summary of T2000

  • Page 1

    M2259-00-200-812 1 copyright tel encrypted radio programming and service manual programming and service manual tait encrypted top and t2000 radios june 2004 © tait electronics limited corporate hq: po box 1645, christchurch, new zealand. Tel: +64 3 358 3399 fax: +64 3 358 0340 m2259-00-200-812 web: ...

  • Page 2

    2 m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 3: About This Manual

    M2259-00-200-812 about this manual 3 copyright tel encrypted radio programming and service manual about this manual scope this manual provides installation and servicing information for service shops and large users of tait encrypted radios. It specifies the cables and information required to set up...

  • Page 4

    4 about this manual m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 5: Contents

    M2259-00-200-812 contents 5 copyright tel encrypted radio programming and service manual contents section title page 1 service information 7 1.1 servicing accreditation 7 1.2 tools required 7 1.3 warnings 7 1.4 anti-static bench set-up 7 2 introduction 9 2.1 encrypted radio programming and service k...

  • Page 6

    6 contents m2259-00-200-812 encrypted radio programming and service manual copyright tel 7 midian programming 79 7.1 circuit operation 79 7.2 programming a midian encryption module (hardwired) 79 7.3 direct programming a tvs2-tait module in a top radio 81 7.4 tvs2-tait factory default settings 82 7....

  • Page 7: Service Information

    M2259-00-200-812 service information 7 copyright tel encrypted radio programming and service manual 1 service information 1.1 servicing accreditation the procedures described in this manual should only be carried out by service personnel trained and accredited by tait electronics to service tait orc...

  • Page 8

    8 service information m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 9: Introduction

    M2259-00-200-812 introduction 9 copyright tel encrypted radio programming and service manual 2 introduction this manual forms a part of the tait encrypted radio programming and service kit. The kit provides service centres and large users of tait encrypted radios with all cables and information requ...

  • Page 10

    10 introduction m2259-00-200-812 encrypted radio programming and service manual copyright tel for other encryption modules, check with a tait service centre, or www.Taitworld.Com/. Modules listed can be fitted to either top or t2000 radios, with the exception of the midian tvs-2 modules (see above)....

  • Page 11

    M2259-00-200-812 introduction 11 copyright tel encrypted radio programming and service manual modules encryption module programs encryption upgrade kits (encryption modules not included) encryption module programming support products documentation encryption training tait offers training programmes ...

  • Page 12

    12 introduction m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 13: System Operation

    M2259-00-200-812 system operation 13 copyright tel encrypted radio programming and service manual 3 system operation encrypted radios provide increased privacy for conversations by jumbling speech so that only radios with the right hardware and settings can reconstruct it. The diagram below shows a ...

  • Page 14

    14 system operation m2259-00-200-812 encrypted radio programming and service manual copyright tel encryption modules from different manufacturers are not compatible features available in a tait encryption-enabled radio are not necessarily the full list of features specified by the module manufacture...

  • Page 15

    M2259-00-200-812 tait orca portable (top) encryption 15 copyright tel encrypted radio programming and service manual 4 tait orca portable (top) encryption tait orca portable (top) radios can be encryption-enabled at a tait authorised service centre using the top encryption upgrade kit (ipn topa-ea-0...

  • Page 16

    16 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel the diagram that follows shows the encryption circuit operation for both a top encrypted radio and a top radio as a programming radio. Note: when using a top radio as an otar programm...

  • Page 17

    M2259-00-200-812 tait orca portable (top) encryption 17 copyright tel encrypted radio programming and service manual the module ind (status) output is fed to the sense-1 input to the radio micro. This allows the software to display the status on the lcd accessory annunciator. Encryption code control...

  • Page 18

    18 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel 2. Select download from the menu on the left. 3. Browse to the encryption firmware file you previously downloaded and click open . 4. Click on download . 5. Power-up the radio in boot...

  • Page 19

    M2259-00-200-812 tait orca portable (top) encryption 19 copyright tel encrypted radio programming and service manual for direct programming, the module is programmed directly, using a topa-ea-008g cable connected to the radio’s accessory connector. Note: any top radio can be used for otar programmin...

  • Page 20

    20 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel equipment setup and programming instructions are described in the transcrypt programming section on page 69 or the midian programming section on page79, depending upon the origin of t...

  • Page 21

    M2259-00-200-812 tait orca portable (top) encryption 21 copyright tel encrypted radio programming and service manual 4.5 top encryption upgrade flex pcb information at the time of printing, there are two current versions of the flex pcb.The numbers appear on the pcb top side. Be careful to ensure yo...

  • Page 22

    22 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 23

    M2259-00-200-812 tait orca portable (top) encryption 23 copyright tel encrypted radio programming and service manual pcb layout - top side ipn 228-22592-06a 228-22592-06 c1 c2 c3 d1 ic1 link1 link2 link3 link4 link5 link6 link7 link8 p1 p10 p11 p12 p13 p18 p19 p2 p20 p21 p22 p24 p25 p26 p27 p28 p4 p...

  • Page 24

    24 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 25

    M2259-00-200-812 tait orca portable (top) encryption 25 copyright tel encrypted radio programming and service manual link information ipn 228-22592-06a factory standard flexes links fitted as follows:: link purpose setting 1 encryption mode to module fitted - pads 2-3 2 future development not fitted...

  • Page 26

    26 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 27

    M2259-00-200-812 tait orca portable (top) encryption 27 copyright tel encrypted radio programming and service manual circuit diagram - page 1 of 1 ipn 228-22592-06a 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 a b c d e f g h j k l m n p q r rev/iss amendments da t e apvd d. O . Chkd dra wn no .Sheets: f...

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    28 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 29

    M2259-00-200-812 tait orca portable (top) encryption 29 copyright tel encrypted radio programming and service manual 4.5.2 ipn 228-22592-07a smd parts list ipn 228-22592-07a non-smd parts list ipn 228-22592-07a part ipn description c1 015-26100-08 cap 100n 10% 50v x7r c2 015-26100-08 cap 100n 10% 50...

  • Page 30

    30 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 31

    M2259-00-200-812 tait orca portable (top) encryption 31 copyright tel encrypted radio programming and service manual pcb layout - top side only ipn 228-22592-07a c1 c2 c3 d1 ic1 link2 link3 link4 link5 link7 p1 p11 p12 p13 p18 p19 p2 p20 p21 p22 p24 p25 p27 p28 p4 p5 p6 p7 p8 pl1 pl2 r2 r4 r5 r6 r7 ...

  • Page 32

    32 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 33

    M2259-00-200-812 tait orca portable (top) encryption 33 copyright tel encrypted radio programming and service manual link information ipn 228-22592-07a factory standard flexes have no links fitted. However, the following information:may be helpful regarding link settings: * not required for midian m...

  • Page 34

    34 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 35

    M2259-00-200-812 tait orca portable (top) encryption 35 copyright tel encrypted radio programming and service manual circuit diagram - page 1 of 1 ipn 228-22592-07a.

  • Page 36

    36 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 37

    M2259-00-200-812 tait orca portable (top) encryption 37 copyright tel encrypted radio programming and service manual 4.6 encryption-enabled top operating instructions the following operating instructions apply to encryption-enabled top radios only. They should be used in conjunction with the top use...

  • Page 38

    38 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel 4.7 top fault finding diagnosis tip if unsure whether a radio with simple inversion encryption is in encrypt or clear mode: while in standby (without any incoming signal), hit a keypa...

  • Page 39

    M2259-00-200-812 tait orca portable (top) encryption 39 copyright tel encrypted radio programming and service manual 4.8 fitting the top encryption upgrade flex note: extreme care is critical when disassembling the radio, as failure to disassemble it correctly may damage the seal and shield resultin...

  • Page 40

    40 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel modify orca pcb (bottom side) 1. Use torx screwdriver to undo screw and remove pcb from chassis 2. Remove component c572 using hot air gun and tweezers 3. Remove component q532 using ...

  • Page 41

    M2259-00-200-812 tait orca portable (top) encryption 41 copyright tel encrypted radio programming and service manual modify orca pcb (top side) 1. Locate can with large hole cut as shown 2. If no large hole in can, cut carefully with sidecutters where shown, and turn edges in 3. Remove capacitor c56...

  • Page 42

    42 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel fit flex to orca pcb (bottom side) 1. Lay flex onto pcb exactly as shown 2. Fit flex firmly into pl1 flex edge connector and press locking tabs closed 3. Solder two flex pads to the p...

  • Page 43

    M2259-00-200-812 tait orca portable (top) encryption 43 copyright tel encrypted radio programming and service manual fit flex to orca pcb (top side) 1. Turn pcb over and bend flex carefully around pcb as shown 2. Bend flex at crease, then holding flex in place with tweezers, solder flex pads to the ...

  • Page 44

    44 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel fit orca pcb back into chassis 1. Slide pcb back into chassis, carefully aligning the chassis auxiliary connector flex into the pcb top side. 2. Replace the screw through the can wher...

  • Page 45

    M2259-00-200-812 tait orca portable (top) encryption 45 copyright tel encrypted radio programming and service manual fit encryption module note: before performing these steps, ensure that the encryption module’s flex edge connector is facing toward the orca pcb 1. Fit flexiloom firmly into module’s ...

  • Page 46

    46 tait orca portable (top) encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 47: T2000 Radio Encryption

    M2259-00-200-812 t2000 radio encryption 47 copyright tel encrypted radio programming and service manual 5 t2000 radio encryption t2000 radios can be encryption-enabled in the field using the t2000 encryption upgrade kit (ipn t2000-ea-001) and the appropriate transcrypt or midian encryption module. T...

  • Page 48

    48 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel programmed, this button function is set to aux, latching. The low voltage reset from the radio is used to reset the module circuit. Signal levels and pin assignments 5.2 programming the t2000 radi...

  • Page 49

    M2259-00-200-812 t2000 radio encryption 49 copyright tel encrypted radio programming and service manual programming radio is set to high power 5.4 testing the encryption module equipment setup and testing instructions are described in the transcrypt programming section on page 69 or the midian progr...

  • Page 50

    50 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 51

    M2259-00-200-812 t2000 radio encryption 51 copyright tel encrypted radio programming and service manual 5.5 t2000 encryption flex pcb information at the time of printing, there are two current versions of the flex pcb. The numbers appear on the pcb top side. Take care to ensure you are referring to ...

  • Page 52

    52 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 53

    M2259-00-200-812 t2000 radio encryption 53 copyright tel encrypted radio programming and service manual pcb layout - top side ipn 228-22593-01a pcb layout - bottom side ipn 228-22593-01a p3 p4 p5 p7 p8 p9 5 6 2 4 3 c1 c2 c3 c4 c5 c6 c7 c8 ic1 lk1 lk2 lk3 lk4 lk5 lk6 p2 p5 p6 p7 p8 p9 sk1 228-22593-0...

  • Page 54

    54 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 55

    M2259-00-200-812 t2000 radio encryption 55 copyright tel encrypted radio programming and service manual circuit diagram - page 1 of 1 ipn 228-22593-01a.

  • Page 56

    56 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 57

    M2259-00-200-812 t2000 radio encryption 57 copyright tel encrypted radio programming and service manual 5.5.2 ipn 228-22593-02a smd parts list ipn 228-22593-02a non-smd parts list ipn 228-22593-02a part ipn description c1 015-23150-01 cap 150p 5% npo 50v c2 015-23220-01 cap 220p 5% npo 50v c3 015-23...

  • Page 58

    58 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 59

    M2259-00-200-812 t2000 radio encryption 59 copyright tel encrypted radio programming and service manual pcb layout - top side ipn 228-22593-02a pcb layout - bottom side ipn 228-22593-02a.

  • Page 60

    60 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 61

    M2259-00-200-812 t2000 radio encryption 61 copyright tel encrypted radio programming and service manual circuit diagram ipn 228-22593-02a - page 1 of 1.

  • Page 62

    62 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 63

    M2259-00-200-812 t2000 radio encryption 63 copyright tel encrypted radio programming and service manual 5.6 encryption-enabled t2000 operating instructions the following operating instructions apply to encryption-enabled t2000 radios only. They should be used in conjunction with the t2000 user’s gui...

  • Page 64

    64 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel 5.7 t2000 fault finding diagnosis tip if unsure whether a radio with simple inversion encryption is in encrypt or clear mode: while in standby (without any incoming signal), hit a keypad or functi...

  • Page 65

    M2259-00-200-812 t2000 radio encryption 65 copyright tel encrypted radio programming and service manual 5.8 fitting the t2000 encryption upgrade flex disassemble radio 1. Remove four m4x35mm screws from radio bottom. Turn radio over and remove top cover. 2. Remove three m3x8mm screws from logic pcb ...

  • Page 66

    66 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel fit flex 1. Lay flex onto logic pcb as shown and solder p2 to logic pcb s14 pad 6 2. Gently fold flex up into position shown and plug sk1 into logic pcb socket #t3k45 3. Solder flex p1 to logic pc...

  • Page 67

    M2259-00-200-812 t2000 radio encryption 67 copyright tel encrypted radio programming and service manual fit module note: do not remove module snap- off sections. Note: see manufacturer’s documentation for module link settings. 1. Place encryption module, ic side up, into radio chassis where shown 2....

  • Page 68

    68 t2000 radio encryption m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 69: Transcrypt Programming

    M2259-00-200-812 transcrypt programming 69 copyright tel encrypted radio programming and service manual 6 transcrypt programming transcrypt encryption modules can be programmed via over-the-air-reprogramming (otar) or direct programming (top radios only). 6.1 otar programming the transcrypt otar pro...

  • Page 70

    70 transcrypt programming m2259-00-200-812 encrypted radio programming and service manual copyright tel 6.2 direct programming via direct programming, the transcrypt programmer allows a computer to alter a radio’s encryption module settings by direct connection via the top encryption direct programm...

  • Page 71

    M2259-00-200-812 transcrypt programming 71 copyright tel encrypted radio programming and service manual 02841-0x) connects the otar programmer to the top programming radio through the accessory connector that has all signals required as standard. For more information, see the top programming cable s...

  • Page 72

    72 transcrypt programming m2259-00-200-812 encrypted radio programming and service manual copyright tel another fleet’s messages. Normal programming of a module does not change the master code, just the scramble codes, and other settings. Force downloading should not normally be necessary – only use...

  • Page 73

    M2259-00-200-812 transcrypt programming 73 copyright tel encrypted radio programming and service manual 3. Enter a nnnn, press [enter]. The radio will briefly transmit. 4. Enter a programming commands to change a register in the module: eg b 1234 le to set the late-entry time in module with esn=1234...

  • Page 74

    74 transcrypt programming m2259-00-200-812 encrypted radio programming and service manual copyright tel 6.11 transcrypt otar programming cables the tait encrypted radio programming and service kit (ipn topa-ea-002) includes these dedicated top programming cables: ipn 219-02841-00 - top encryption ot...

  • Page 75

    M2259-00-200-812 transcrypt programming 75 copyright tel encrypted radio programming and service manual ipn 219-02128-00 cable signal specification parts list 1 357-01049-01 crimp cbl t3k aux conn 1 360-02007-00 grommet 6mm cbl aux conn 1 362-01097-00 seal spkr mic opt t/orca 40 400-00020-05 sleevin...

  • Page 76

    76 transcrypt programming m2259-00-200-812 encrypted radio programming and service manual copyright tel 6.11.2 top encryption direct programming cable a top encryption direct programming cable is required for direct programming the radios. It connects the top radio to be programmed, via its accessor...

  • Page 77

    M2259-00-200-812 transcrypt programming 77 copyright tel encrypted radio programming and service manual 6.11.3 tait t2000 programming cable ipn 219-02835-00 this cable forms a part of the tait encrypted radio programming and service kit. It connects a t2000 radio used as a transmitter to the transcr...

  • Page 78

    78 transcrypt programming m2259-00-200-812 encrypted radio programming and service manual copyright tel.

  • Page 79: Midian Programming

    M2259-00-200-812 midian programming 79 copyright tel encrypted radio programming and service manual 7 midian programming to program midian encryption modules fitted to either a t2000 or a top radio usually requires a hard-wired connection from the midian programmer to the module. This requires openi...

  • Page 80

    80 midian programming m2259-00-200-812 encrypted radio programming and service manual copyright tel configuration the diagram below illustrates the programming setup. Use the cable provided with the midian programmer to connect the programmer to the pads on the flex circuit. See diagrams on the foll...

  • Page 81

    M2259-00-200-812 midian programming 81 copyright tel encrypted radio programming and service manual note: the flex shown is 228-22592-06a. Other versions of this flex differ slightly, but the connection pads are the same. Refer to the pcb information section. 7.2.2 t2000 radio - midian kl3 cable con...

  • Page 82

    82 midian programming m2259-00-200-812 encrypted radio programming and service manual copyright tel configuration 7.4 tvs2-tait factory default settings the screen dumps that follow illustrate the current tvs2-tait module programming interface and factory default settings. For information regarding ...

  • Page 83

    M2259-00-200-812 midian programming 83 copyright tel encrypted radio programming and service manual security keys tab scrambler tab input/output tab.

  • Page 84

    84 midian programming m2259-00-200-812 encrypted radio programming and service manual copyright tel advanced tab miscellaneous tab.

  • Page 85

    M2259-00-200-812 midian programming 85 copyright tel encrypted radio programming and service manual 7.5 vpu12-tait factory default settings the screen dump that follows illustrates the current vpu12-tait module programming interface and factory default settings. For information regarding module prog...

  • Page 86

    86 midian programming m2259-00-200-812 encrypted radio programming and service manual copyright tel 7.7 midian tvs2-tait encryption direct programming cable a top encryption direct programming cable is required for direct programming the radios. It connects the top radio to be programmed, via its ac...