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Taylor 104 Operating Instructions Manual

Other manuals for 104: Operator's Manual

Summary of 104

  • Page 1

    Model 104 batch freezer original operating instructions 053064--m 8/13/08 (original publication) (updated 6/11/12).

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on data plate: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: a e august, 2008 ...

  • Page 3: Table Of Contents

    Table of contents model 104 table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installer safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site p...

  • Page 4

    Model 104 table of contents table of contents -- page 2 cleaning 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disassembly 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 5: Section 1

    1 model 104 to the installer 081210 section 1 to the installer the following are general installation instructions. For complete installation details, please see the check out card. Installer safety in all areas of the world, equipment should be installed in accordance with existing local codes. Ple...

  • Page 6

    2 to the installer model 104 110825 air cooled units do not obstruct air intake and discharge openings: air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce...

  • Page 7

    3 model 104 to the installer 120611 60 cycle units this equipment is supplied with a 3--wire cord and grounding type plug, for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. Permanent wiring may be employed, if required b...

  • Page 8: Section 2

    4 to the operator model 104 080902 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor model 104 batch ice cream freezer, when properly operated and cared for, will produce a consistent quality product. ...

  • Page 9: Section 3

    5 model 104 safety 110825 section 3 safety we, at taylor company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both the operator and the...

  • Page 10

    6 safety model 104 s do not allow untrained personnel to operate this machine. S do not operate the freezer unless all service panels and access doors are restrained with screws. S do not remove the door, beater or scraper blades unless the power switch is in the off position. Failure to follow thes...

  • Page 11: Section 4

    7 model 104 operator parts identification section 4 operator parts identification model 104 figure 1 item description part no. 1 funnel 034252 2 panel--side left 051039 3 cover a.--mix inlet x24948 4 panel--rear 051040 5 panel--side right 051038 item description part no. 6 gasket--base pan 049420 7 ...

  • Page 12

    8 operator parts identification model 104 beater door assembly figure 2 item description part no. 1 seal--drive shaft 032560 2 shaft--beater 033498 3 beater assembly x33417 4 blade--scraper 7--1/4” l 033277 5 o--ring 5--7/16 od x 5--1/4 033276 6 door a.--partial x37710 7 pin a.--pivot 1--3/4 grip x3...

  • Page 13

    9 model 104 operator parts identification 110825 accessories figure 3 item description part no. 1 pail-6 qt 023348 2 brush-mix pump body 3” x 7 ” 023316 3 brush-rear bearing 1” x 2” 013071 item description part no. 4 brush-draw valve 1-1/2” 014753 5 lubricant-taylor 4 oz. 047518 6 sanitizer-stera sh...

  • Page 14: Section 5

    10 important: to the operator model 104 section 5 important: to the operator figure 4 item description 1 control switch 2 orange dial light 3 timer control 4 door hinge control switch (item 1) when the control switch is placed in the auto mode and the timer is adjusted to the desired setting, the re...

  • Page 15

    11 model 104 important: to the operator timer control (item 3) the model 104 uses a timer control to operate the compressor and determine the viscosity of the product. After the desired amount of product has been added to the freezing cylinder, turn the timer for the amount of refrigeration required...

  • Page 16: Section 6

    12 operating procedures model 104 section 6 operating procedures the model 104 is a small 3 quart (2.9 liter) capacity ice cream freezer. It has been designed to produce a rich tasting, nominal overrun ice cream product that can be drawn off and placed in a hardening cabinet or flash freezer. Overru...

  • Page 17

    13 model 104 operating procedures step 3 place the plastic scraper blades on the beater, making sure one end of the blade is up against the notch at the front of the beater. Figure 8 holding the beater and blades securely, slide the beater into the freezing cylinder about one--third of the way in. L...

  • Page 18

    14 operating procedures model 104 align the hole in the draw arm over the stem on the freezer door and push down. Make sure the draw arm fits into the depression in the draw plate. Figure 13 screw the stem cap over the stem that protrudes from the draw arm. Once snug, tighten one step further to ali...

  • Page 19

    15 model 104 operating procedures step 7 secure the freezer door hinge by installing the pivot pin. Figure 19 step 8 slide the drip pan into the hole in the front panel. Figure 20 sanitizing step 1 prepare two quarts (1.9 liters) of an approved 100 ppm sanitizing solution (example: kay--5r or stera-...

  • Page 20

    16 operating procedures model 104 pour the sanitizing solution into the funnel and allow it to flow into the freezing cylinder. Figure 23 step 3 put the control switch into the eject position. This will cause the sanitizing solution in the freezing cylinder to be agitated. Allow it to agitate for fi...

  • Page 21

    17 model 104 operating procedures step 3 set the timer for the time required for the batch. Allow the unit to operate until the buzzer sounds and the refrigeration system automatically cycles off. Figure 27 step 4 place the control switch in the auto position. Remove the funnel and close the mix inl...

  • Page 22

    18 operating procedures model 104 step 3 draw off one pint of frozen product, and with a straight edge, level off the top. Figure 31 step 4 place the pint of product on the scale and read the overrun directly off of the scale. Figure 32 step 5 if the scale does not have overrun graduations, then wei...

  • Page 23

    19 model 104 operating procedures step 4 put the control switch into the off position. Holding a mix pail beneath the ejection port, open the draw arm and drain the water from the freezing cylinder. Close the draw arm. Repeat these procedures until the rinse water being drawn from the freezing cylin...

  • Page 24

    20 operating procedures model 104 step 4 thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Place the cleaned parts on a clean dry surface to air dry. Step 5 return to the freezer with a small amount of cleaning solution. With t...

  • Page 25: Section 7

    21 model 104 important: operator checklist section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. The following check points s...

  • Page 26: Section 8

    22 troubleshooting guide model 104 section 8 troubleshooting guide problem probable cause remedy page ref. 1. Poor ejection. A. Over refrigeration. A. Use less time to run the batch. -- -- b. Inadequate pre--charge b. Increase the pre--charge. -- -- c. The beater is rotating counterclockwise. C. Con...

  • Page 27: Section 9

    23 model 104 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 4 months every 6 months annually qty. Drive shaft seal x 1 scraper blades x minimum 2 freezer door o--ring x 1 draw plate o--ring x 1 white bristle brush, 3” x 7” inspect & replace if n...

  • Page 28: Section 10

    24 warranty explanation model 104 121015 section 10 warranty explanation class 103 parts the warranty for new equipment class 103 parts is one year from the original date of unit installation, with a replacement parts warranty of three months. Class 212 parts the warranty for new equipment class 212...

  • Page 29: Section 11

    Section 11 parts list 25 + available separately model 104 parts list 110908 s/ n j7042744/ up de s cri p t io n part num be r 104 qty . W arr. Cl as s re m arks part s up da t e ac tu a to r --in ter lo c k 034342 1 103 in ter lo c k s witc h +b ra ck e t --i n t e rl ock s w it c h 034341 1 103 +e ...

  • Page 30

    + available separately 26 parts list model 104 de s cri p t io n part s up da t e re m arks w arr. Cl as s 104 qty . Part num be r +a rm --ha ndl e 030042 1 103 +c ap --stem 027812 1 103 +pin --c levis 3/1 6 x 1 s s 027813 1 103 +o --r in g --5 7/1 6 o d x 5 1/4 id x3 /3 2 033276 1 000 d o o r g ask...

  • Page 31

    27 + available separately model 104 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 104 qty . Part num be r m o to r --1 h p -- bea ter 034097 -- 1 212 m o to r --f a n 50 w a t t w /ground 029770 --12 1 103 115v 60h z 1p h m o to r --f a n 50 w a t t w /ground 029770 --27 1 1...

  • Page 32

    + available separately 28 parts list model 104 de s cri p t io n part s up da t e re m arks w arr. Cl as s 104 qty . Part num be r canada label --a ttn svc en g --f r e n c h 015068 --f g 1 000 label --caut io n --g ro und --f r ench/ 032164 --f g 1 000 label --d o o r --m o ve p a r t --fr en c h 0...

  • Page 33

    29 + available separately model 104 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 104 qty . Part num be r label --w a r n --c o ver --j a p a n ese 051433 --j 4 000 label --w a r n --el ec --sg l- -s m a ll 032717 --j 1 000 p u lle y --a k 32 x .625 --. 6265 007471 1 103 p u...

  • Page 34

    + available separately 30 parts list model 104 de s cri p t io n part s up da t e re m arks w arr. Cl as s 104 qty . Part num be r bl ad e --s c r aper 7- -1 /4 l 033277 2 000 bl o c k --t er m in a l 2p --l 1, n 039421 1 103 bl o c k --t er m in a l 7p g r een 024156 1 103 bl o c k --t er m in a l ...

  • Page 35

    31 + available separately model 104 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 104 qty . Part num be r f unne l 034252 1 103 + bezel 033406 1 103 g asket --base p a n 049420 1 000 ge a r a .*re duce r 012235 --s e r 1 212 m a ybar o n ly g u id e a .-- d r ip p a n *104* ...

  • Page 36

    + available separately 32 parts list model 104 de s cri p t io n part s up da t e re m arks w arr. Cl as s 104 qty . Part num be r pu ll e y --ak7 4 051013 1 103 g ear r e la y --d p d t --20a --120/ 240/ 277v 026581 --27 1 103 san itizer --ster a s h een --g r een c 00001 1 000 sh aft --bea ter 033...

  • Page 37

    Model 104 062461-12 8/08.

  • Page 38

    Model 104 062461-27 8/08.

  • Page 39

    Model 104 062461-40 8/11.