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Taylor 441 Operator's Manual

Manual is about: Shake Freezers

Summary of 441

  • Page 1

    Operator’s manual model 441 & 444 shake freezers original operating instructions 029405- m 6/97 (original publication) (updated 9/2/14).

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: a e 1997 carr...

  • Page 3: Table Of Contents

    Models 441 & 444 table of contents table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 to the operator 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 3 safety...

  • Page 4

    Table of contents models 441 & 444 table of contents - page 2 section 8 troubleshooting guide 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 9 parts replacement schedule 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 10 limited warranty o...

  • Page 5: Section 1

    1 models 441 & 444 to the installer 131206 section 1 to the installer the following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the installation checklist. Installer safety in all areas of the world, equipment sh...

  • Page 6

    2 to the installer models 441 & 444 130909 water connections (water cooled units only) an adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the base pan, two 3/8” i.P.S. (for single head units) or two 1/2” i.P.S. (for double head units) water connectio...

  • Page 7

    3 models 441 & 444 to the installer 130909 check out once the unit is installed, it is advisable to check the following controls and mechanical operations of the freezer and to make any necessary adjustments. If applicable, repeat these checks for the second freezing cylinder on double head units. C...

  • Page 8: Section 2

    4 to the operator models 441 & 444 131206 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor freezer, when properly operated and cared for, will produce a consistent quality product. Like all mechanical...

  • Page 9: Section 3

    5 models 441 & 444 safety 130909 section 3 safety we, at taylor company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built- in safety features to protect both operators an...

  • Page 10

    6 safety models 441 & 444 130909 do not use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock. S do not allow untrained personnel to operate this machine. S do not operate the freezer unless all service panels and access doors are ...

  • Page 11: Section 4

    7 models 441 & 444 operator parts identification 111101 section 4 operator parts identification model 441 item description part no. 1 cover a.- hopper- standard x38458 1a knob- hopper cover 025429 2 gasket- hopper cover- 20 qt. 038375 3 pan- drip - 11- 5/8 long 027503 4 tube- feed- ss 028967- 7 5 pa...

  • Page 12

    8 operator parts identification models 441 & 444 111101 model 444 item description part no. 1 cover a.- hopper- insulated x39291 1a knob- hopper cover 025429 2 stud- nose cone 022822 3 pan- drip 11- 5/8 long 027503 4 tube- feed- ss 028967- 7 5 louver- side left & right 017471 6 panel- upper side rig...

  • Page 13

    9 models 441 & 444 operator parts identification models 441 & 444 door assembly item description part no. 1 seal- drive shaft 032560 2 shaft- beater 033498 3 beater a.- 7 qt.- 1 pin support x46233 4 bearing- front 013116 5 gasket- door 5.177 id x 5.9380 016672 6 decal- lift plate front 015200 7 valv...

  • Page 14

    10 operator parts identification models 441 & 444 140811 accessories item description part no. 1 pail- 10 qt. 013163 2 brush- mix pump body 3 x 7 023316 3 brush- double ended 013072 4 brush- rear bearing 013071 5 brush- draw valve 014753 item description part no. 6 kit a.- tune up (model 441) x33351...

  • Page 15: Section 5

    11 models 441 & 444 important: to the operator section 5 important: to the operator indicator light “mix low” the models 441 and 444 are equipped with a “mix low” light located on the front of the machine. When the light begins to flash, it indicates that the mix hopper has a low supply of mix and s...

  • Page 16

    12 important: to the operator models 441 & 444 thermistor control the viscosity (thickness) of the product is controlled by a temperature sensing device called the thermistor. To achieve a thicker product, turn the control clockwise, and turn the control counterclockwise to achieve a thinner product...

  • Page 17: Section 6

    13 models 441 & 444 operating procedures 050323 section 6 operating procedures the model 441 has been selected to show you the pictured step- by- step operating procedures for both models contained in this manual. These models, for practical purposes of operation, are the same. They both store 20 qu...

  • Page 18

    14 operating procedures models 441 & 444 note: to prevent costly damage, the hole in the scraper blade must fit securely over the pin. If the blades are in good condition, place the rear scraper blade over the rear holding pin on the beater, knife edge to the outside. Figure 8 holding the rear blade...

  • Page 19

    15 models 441 & 444 operating procedures 080924 insert the baffle rod through the beater in the freezing cylinder. With the door seated on the freezer studs, install the handscrews. Tighten equally in a crisscross pattern to insure that the door is snug. Figure 13 rotate the draw valve bracket to th...

  • Page 20

    16 operating procedures models 441 & 444 step 3 while the solution is flowing into the freezing cylinder, brush clean the hopper. While cleaning the mix hopper, take particular care in brushing the mix level sensing probe on the rear wall of the hopper, the mix inlet hole, the hopper gasket, and the...

  • Page 21

    17 models 441 & 444 operating procedures 140811 priming prime the machine as close to the time of first product draw as possible. Step 1 place a pail beneath the door spout and raise the draw arm. Pour two gallons (7.6 liters) of fresh mix into the hopper and allow it to flow down into the freezing ...

  • Page 22

    18 operating procedures models 441 & 444 140811 draining product from the freezing cylinder step 1 place the control switch in the “off” position. Step 2 remove the hopper cover, the hopper gasket, and the mix feed tube. Take these parts to the sink for cleaning. Step 3 if local health codes permit ...

  • Page 23

    19 models 441 & 444 operating procedures 080401 disassembly note: failure to remove parts, brush clean and then air dry these parts, will result in damage to the related parts. Step 1 be sure the control switch is in the “off” position to eliminate the chance of moving parts. Step 2 remove the hands...

  • Page 24: Section 7

    20 important: operator checklist models 441 & 444 080401 section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the u...

  • Page 25

    21 models 441 & 444 important: operator checklist 080401 j 7. Follow all lubricating procedures as outlined in “assembly”. J 8. Check the condensers for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a...

  • Page 26: Section 8

    22 troubleshooting guide models 441 & 444 section 8 troubleshooting guide problem probable cause remedy page ref. 1. No product being dispensed with the draw valve open and the control switch in auto. A. The freezer door is installed upside down. A. Install the door correctly. 14 b. There is a freez...

  • Page 27

    23 models 441 & 444 troubleshooting guide problem probable cause remedy page ref. 3. The product appears too thin. (cont’d.) g. Product is over beaten. G. Draw off some product to allow fresh product to enter the freezing cylinder. - - h. Loss of water (w/c) h. Locate cause of water loss and correct...

  • Page 28

    24 troubleshooting guide models 441 & 444 problem probable cause remedy page ref. 8. Excessive mix leakage into the rear drip pan. (cont’d.) d. The drive shaft works forward. D. Call service technician to correct. - - e. The seal is installed inside- out on the drive shaft. E. Install correctly. 13 ...

  • Page 29: Section 9

    25 models 441 & 444 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 4 months every 6 months annually scraper blades x drive shaft seal x freezer door gasket x front bearing x draw valve o- rings x white bristle brush, 3” x 7” inspect & replace if...

  • Page 30

    26 limited warranty on equipment models 441 & 444 131206 section 10 limited warranty on equipment taylor company limited warranty on freezers taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor-branded freezer equi...

  • Page 31

    27 models 441 & 444 limited warranty on equipment 3. Replacement of wear items designated as class “000” parts in the taylor operator’s manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by taylor, or damages resulting from their use. 6. ...

  • Page 32: Section 11

    28 limited warranty on parts models 441 & 444 131206 section 11 limited warranty on parts taylor company limited warranty on taylor genuine parts taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor genuine replacem...

  • Page 33

    29 models 441 & 444 limited warranty on parts limited warranty exceptions this limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new parts. 2. Normal maintenance...

  • Page 34

    30 limited warranty on parts models 441 & 444 limitation of warranty this limited warranty is exclusive and is in lieu of all other warranties, conditions and/or remedies under the law, including any implied warranties or conditions of merchantability or fitness for a particular purpose. The origina...

  • Page 35

    441 062493-27 11/19/13 l1 l2 blk 1 2 4 blk blu blk t1 cp t2 l1 cp l2 beater motor contacto r ge/rbc beater motor wiring note: for ccwle - blue internal on #1, yellow internal on #2 j12 or purple internal 5 t1 or blue internal t8 or red internal t4 or yello w internal j9 or black internal blu t3 l3 u...

  • Page 36

    441 062493-33 11/19/13 l1 l2 blk o wht wht m wht grn/yel blo wer (water cooled) wht orn blk blk m hopper agitator (optional) 230 vac 24 vac temperature control 1014 1113 m grn/yel shr compressor m shr fan grn/yel blk blk blk wht 4 5 6 thermistor control board wash control switch 3 1 auto 2 hpco swit...

  • Page 37

    441 062493-40 11/19/13 l1 n blk 1 2 4 blk blu blk t1 cp t2 l1 cp l2 beater motor contactor ge/rbc beater motor wiring note: for ccwle - blue internal on #1, yellow internal on #2 j12 or purple internal 5 t1 or blue internal t8 or red internal t4 or yellow internal j9 or black internal blu t3 l3 use ...

  • Page 38

    441 062493-58 11/19/13 l1 l2 blk o wht wht m wht grn/yel blower (water cooled) wht orn blk blk m hopper agitator (optional) 230 vac 24 vac temperature control 1014 1113 m grn/yel shr compressor m shr fan grn/yel blk blk blk wht 4 5 6 thermistor control board wash control switch 3 1 auto 2 hpco switc...

  • Page 39

    444 063098-27 11/19/13 ground frame securely compressor & beater protected under primary single phasing conditions. 1 2 3 4 t8 t1 t7 t4 t5 black blue black t1 cp t2 l1 cp l2 beater motor contactor leeson 1 hp beater motor wiring steps: 1) di sconnect wire t7 fro m terminal 3 2) splice blue wi re as ...

  • Page 40

    444 063098-33 11/19/13 ground frame securely compressor & beater protected under primary single phasing conditions. Line black black black black white line filter line load m fig 1 spinner motor wiring fig 2 start capacitor separate hopper refrigeration 10 11 12 start relay r1 r1 white/black white 1...

  • Page 41

    444 063098-40 11/19/13 ground frame securely compressor & beater protected under primary single phasing conditions. 1 2 3 4 t8 t1 t7 t4 t5 black blue black t1 cp t2 l1 cp l2 beater motor contactor leeson 1 hp beater motor wiring steps: 1) disconnect wire t7 from terminal 3 2) splice blue wir e as sh...

  • Page 42

    444 063098-58 11/19/13 ground frame securely compressor & beat er protected under primary single phasing conditions. L1 l2 blk o wht wht wht orn blk m hopper agitat or (optional) blu/wht wht 4 5 6 thermist or control board wash auto 2 hpco switch 95 96 wash blu beater o.L. Orn auto emi filter line l...