- DL manuals
- Taylor
- Freezer
- 490
- Original Operating Instructions
Taylor 490 Original Operating Instructions
Summary of 490
Page 1
Operator's manual model 490 shake freezer original operating instructions 050271-m 2/96 (original publication) (updated 6/29/15).
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Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on data plate: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: amps minimum wire ampacity: amps part numb...
Page 3: Table Of Contents
Table of contents model 490 table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installer safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site p...
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Model 490 table of contents table of contents - page 2 section 7 important: operator checklist 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . During cleaning and sanitizing 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting bacterial ...
Page 5: Section 1
1 model 490 to the installer 131206 section 1 to the installer the following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the installation checklist. Installer safety in all areas of the world, equipment should be...
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2 model 490 to the installer 110328 air cooled units do not obstruct air intake and discharge openings: air cooled units require a minimum of 6” (152 mm) of clearance on both sides of the freezer. It is recommended to place the rear of the unit against the wall to prevent recirculation of warm air. ...
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3 model 490 to the installer 131101 s appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 ma, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a gfi, to protect agains...
Page 8: Section 2
4 model 490 to the operator 131206 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor model 490, when properly operated and cared for, will produce a consistent quality product. Like all mechanical prod...
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5 model 490 to the operator 131206 compressor warranty disclaimer the refrigeration compressor(s) on this unit are warranted for the term stated in the limited warranty section in this manual. However, due to the montreal protocol and the u.S. Clean air act amendments of 1990, many new refrigerants ...
Page 10: Section 3
6 model 490 safety 130521 section 3 safety we, at taylor company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service t...
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7 model 490 safety 130521 s do not allow untrained personnel to operate this machine. S do not operate the freezer unless all service panels and access doors are restrained with screws. S do not remove any internal operating parts (example: freezer door, beater, scraper blades, etc.) unless all cont...
Page 12: Section 4
8 model 490 operator parts identification 090807 section 4 operator parts identification model 490 figure 1 item description part number 1 hopper cover a. X38458-ser 1a knob-mix cover 025429 2 gasket-hopper cover 038375 3 deflector-air 048549 item description part number 4 collar-holding 019481 5 dr...
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9 model 490 operator parts identification 090807 beater door asssembly figure 2 item description part no. 1 freezer door assembly x30272-ser 2 gasket-door 016672 3 front bearing 013116 4 beater assembly x46233 5 scraper blade 046237 6 clip-scraper blade 046238 item description part no. 7 beater shaf...
Page 14: Section 5
10 model 490 important: to the operator section 5 important: to the operator indicator lights: “add mix” / “mix out” the “mix low” light is located on the front of the machine. When the light is flashing, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as poss...
Page 15: Section 6
11 model 490 operating procedures 150629 section 6 operating procedures the model 490 stores 20 quarts (18.9 liters) of mix in the hopper. The mix flows by gravity through an air tube down into the freezing cylinder. Instructions begin when we enter the store in the morning and find the parts disass...
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12 model 490 operating procedures 150629 if blades and clips are in good condition, install the scraper blade clips on the scraper blades. Place the rear scraper blade over the rear holding pin on the beater (knife edge to the outside). Holding the rear blade on the beater, slide the assembly into t...
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13 model 490 operating procedures 090807 step 5 place the freezer door gasket into the groove on the back of the freezer door. Slide the front bearing over the baffle rod so the flanged edge is against the door. Do not lubricate the gasket or bearing. Figure 10 insert the baffle rod through the beat...
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14 model 490 operating procedures 080507 step 7 slide the center drip pan into the hole in the front panel. Figure 14 step 8 install the front drip tray and splash shield under the door spout. Figure 15 sanitizing step 1 prepare an approved 100 ppm sanitizing solution (examples: 2-1/2 gal. [9.5 lite...
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15 model 490 operating procedures 150629 step 4 place the control switch in the “wash” position. This will cause the sanitizing solution in the freezing cylinder to agitate. Allow the solution to agitate for five minutes. Figure 17 step 5 place an empty pail beneath the door spout and raise the draw...
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16 model 490 operating procedures 140814 step 3 fill the hopper with mix. As the mix level comes in contact with the mix level sensing probe on the wall of the hopper, the “mix low” light will extinguish. Step 4 place the control switch in the “auto” position. Rotate the draw valve and lift the draw...
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17 model 490 operating procedures 140814 rinsing step 1 pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix inlet hole, and mix level sensing probes. Step 2 with a pail beneath the door spout, place the control switch in the “w...
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18 model 490 operating procedures step 4 remove the draw valve from the freezer door. Remove the two o-rings from the draw valve. Note: to remove o-rings, use a single service towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other han...
Page 23: Section 7
19 model 490 important: operator checklist 081121 section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has...
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20 model 490 important: operator checklist 051207 j 7. Follow all lubricating procedures as outlined in “assembly”. J 8. On air-cooled units, check the condenser for an accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. The condensers should be cl...
Page 25: Section 8
21 model 490 troubleshooting guide section 8 troubleshooting guide problem probable cause remedy page ref. 1. No product being dispensed (draw valve open and machine in “auto” mode). A. Freeze-up in the mix inlet hole. A. Call service technician to adjust mix hopper temperature. - - - b. Beater moto...
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22 model 490 troubleshooting guide 150625 problem probable cause remedy page ref. 6. Drive shaft stuck in the drive coupling. A. Rounded corners of drive shaft, coupling or both. A. Call service technician to correct cause and replace the necessary components. Do not lubricate hex end of drive shaft...
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23 model 490 troubleshooting guide problem probable cause remedy page ref. 10. No freezer operation after placing the unit in “auto”. A. Unit unplugged. A. Plug into wall receptacle. - - - b. Circuit breaker off or blown fuse. B. Turn breaker on or replace fuse. - - - c. Beater motor out on reset. C...
Page 28: Section 9
24 model 490 parts replacement schedule 070925 section 9 parts replacement schedule part description every 3 months every 6 months annually scraper blade x drive shaft seal x drive shaft o-ring x freezer door gasket x front bearing x draw valve o-ring x white bristle brush, 3” x 7” inspect & replace...
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25 model 490 limited warranty on equipment 131206 section 10 limited warranty on equipment taylor company limited warranty on freezers taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor-branded freezer equipment a...
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26 model 490 limited warranty on equipment 3. Replacement of wear items designated as class “000” parts in the taylor operator’s manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by taylor, or damages resulting from their use. 6. Return ...
Page 31: Section 11
27 model 490 limited warranty on parts 131206 section 11 limited warranty on parts taylor company limited warranty on taylor genuine parts taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor genuine replacement com...
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28 model 490 limited warranty on parts limited warranty exceptions this limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new parts. 2. Normal maintenance, clean...
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29 model 490 limited warranty on parts limitation of warranty this limited warranty is exclusive and is in lieu of all other warranties, conditions and/or remedies under the law, including any implied warranties or conditions of merchantability or fitness for a particular purpose. The original owner...