Taylor Freezemaster 336 Operating Instructions Manual

Other manuals for Freezemaster 336: Operating Instructions Manual, Service Manual
Manual is about: 300 series; 700 series Soft Serve Ice Cream Machine

Summary of Freezemaster 336

  • Page 1

    Models 336, 338 & 339 freezemaster 300 series operating instructions 036029-m 6/98.

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: a e june, 199...

  • Page 3: Table Of Contents

    Table of contents models 336, 338 & 339 table of contents ______________________________________________________________________________ section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water connections (water cooled units only) 1 ...

  • Page 4

    Models 336, 338 & 339 table of contents section 7 important: operator checklist 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . During cleaning and sanitizing 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting bacterial count 22 . . . ...

  • Page 5: Section 1

    1 models 336, 338 & 339 to the installer 031030 section 1 to the installer these machines are designed for indoor use only. Do not install the machines in an area where a water jet could be used. Failure to follow this instruction may result in serious electrical shock. Water connections (water cool...

  • Page 6: Section 2

    2 models 336, 338 & 339 to the operator 061031 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor soft-serve models covered in this manual consist of the following: 336, 338 and 339. These units, when p...

  • Page 7: Section 3

    3 models 336, 338 & 339 safety 061031 section 3 safety we at taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service...

  • Page 8: Section 4

    4 models 336, 338 & 339 operator parts identification section 4 operator parts identification model 336 item description part no. 1 cover a.-hopper x37963 2 pan-drip 17-1/4” long 027504 3 panel-upper side left 028740 4 orifice 022465-100 5 o-ring 3/8 od x .070 w 016137 6 tube-feed 5/32 dia. Hole 043...

  • Page 9

    5 models 336, 338 & 339 operator parts identification model 338 item description part no. 1 cover a.-hopper-standard x38458 2 gasket-hopper cover 20 qt. 038474 3 orifice 022465-100 4 o-ring 3/8 od x .070 w 016137 5 tube a.-feed ss 5/32 hole x29429-2 6 o-ring .643 od x .077 w 018572 7 panel-rear 0516...

  • Page 10

    6 models 336, 338 & 339 operator parts identification model 339 item description part no. 1 cover a.-hopper-standard x38458 2 gasket-hopper cover 20 qt. 038474 3 orifice 022465-100 4 o-ring 3/8 od x .070 w 016137 5 tube a.-feed ss 5/32 hole x29429-2 6 o-ring .643 od x . 077 w 018572 7 panel-rear 017...

  • Page 11

    7 models 336, 338 & 339 operator parts identification three spout door item description part no. 1 seal-drive shaft 032560 2 shaft-beater 033235 3 beater a.-2.8 qt. Helicore x35466 4 blade-scraper-plastic 035480 5 bearing-front 050216 6 gasket-door ht 4” double 048926 7 o-ring 3/8 od x .070 w 016137...

  • Page 12

    8 models 336, 338 & 339 operator parts identification 071018 accessories 048260 2 1 10 9 11 12 7 3 4 5 8 kay-5 sanitizer/cleaner ® caution keep out of reach of children for institutional use only 1 oz (28.4 g) s s tera heen sanitizer & cleaner (milkstone remover) g r e e n l a b e l 6 item descripti...

  • Page 13: Section 5

    9 models 336, 338 & 339 important: to the operator section 5 important: to the operator item description 1 power switch 2 mix refrigeration button 3 standby button 4 wash button 5 auto button 6 indicator light “mix low” 7 reset button symbol definitions the following chart identifies the symbol defi...

  • Page 14

    10 models 336, 338 & 339 important: to the operator power switch when placed in the “on” position, the power switch allows softechr control panel operation. Indicator light - “mix low” located on the front of the machine is a mix level indicating light. When the light is flashing, it indicates that ...

  • Page 15

    11 models 336, 338 & 339 important: to the operator reset button the reset button is located in the service panel. The reset protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the “auto” button to cancel th...

  • Page 16: Section 6

    12 models 336, 338 & 339 operating procedures section 6 operating procedures each unit stores mix in a hopper. The mix then flows by gravity through an air tube down into the freezing cylinder. They all have 2.8 quart (2.6 liter) capacity freezing cylinders. All models have 20 quart (18.9 liter) mix...

  • Page 17

    13 models 336, 338 & 339 operating procedures step 2 take one of the scraper blades and slip it under the hook at the front of the beater. Wrap the blade around the beater following the helix and pushing the blade down onto the helix as you wrap. At the back end of the beater, slip the blade under t...

  • Page 18

    14 models 336, 338 & 339 operating procedures insert the prime plugs into the holes in the top of the freezer door, and push down. Figure 9 step 4 install the freezer door. Insert the baffle rods through the opening in the beaters and seat the door flush with the freezing cylinder. With the door sea...

  • Page 19

    15 models 336, 338 & 339 operating procedures slide the fork over the bar in the slot of the draw valve. Secure with pivot pin. Note: the models 336, 338 and 339 have three draw handles. Slide the fork of the draw handle in the slot of the draw valve, starting from the right. Slide the pivot pin thr...

  • Page 20

    16 models 336, 338 & 339 operating procedures slide the small o-ring into the groove of the air orifice. Do not lubricate the o-ring. Figure 19 note: make sure the hole in the air orifice is clean and is not clogged. If the hole in the air orifice should become clogged, use soap and hot water to cle...

  • Page 21

    17 models 336, 338 & 339 operating procedures figure 23 step 4 place the power switch in the “on” position. Figure 24 step 5 press the “wash” button. This will cause the sanitizing solution in the freezing cylinder to agitate. Allow it to agitate for five minutes. Figure 25 step 6 place an empty pai...

  • Page 22

    18 models 336, 338 & 339 operating procedures step 9 assemble the hopper gasket around the top edge of the mix hopper. Stand the air tube in the corner of the hopper. Figure 28 repeat steps 1 through 9 for the other side of the freezer. Priming step 1 with a pail beneath the door spout, lower the dr...

  • Page 23

    19 models 336, 338 & 339 operating procedures step 5 press the “auto” button. The “auto” light will come on indicating the main refrigeration system is operating. When the unit cycles off, the product will be at serving viscosity. Figure 32 note: the mix refrigeration light will come on, indicating ...

  • Page 24

    20 models 336, 338 & 339 operating procedures cleaning step 1 prepare two gallons (7.6 liters) of an approved clean- ing solution (example: kay-5r). Use warm water and follow the manufacturer’s specifi- cations. Step 2 push down the prime plug. Pour the two gallons (7.6 liters) of cleaning solution ...

  • Page 25

    21 models 336, 338 & 339 operating procedures step 4 remove the o-rings from the air tubes and air orifices. Step 5 return to the freezer with a small amount of cleaning solution. Brush clean the rear shell bearings at the back of the freezing cylinders with the black bristle brush. Figure 33 step 6...

  • Page 26: Section 7

    22 models 336, 338 & 339 important: operator checklist 051215 section 7 important: operator checklist during cleaning and sanitizing cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. The following check points should be stress...

  • Page 27

    23 models 336, 338 & 339 important: operator checklist j 7. If your machine is equipped with an auxiliary refrigeration system, check the auxiliary condenser for accumulation of dirt and lint. Dirty condensers will reduce the refrigeration capacity of the mix hopper. Condensers must be cleaned month...

  • Page 28: Section 8

    24 models 336, 338 & 339 troubleshooting guide section 8 troubleshooting guide problem probable cause remedy page ref. 1. No product is being dispensed with draw valve open and the machine in the “auto” mode. A. Freeze-up in mix inlet hole. A. Call service technician to adjust the mix hopper tempera...

  • Page 29

    25 models 336, 338 & 339 troubleshooting guide problem probable cause remedy page ref. 5. The mix in the mix hopper is too warm. A. The temperature is out of adjustment. A. Call service technician to adjust the mix hopper temperature. ------ b. Missing or defective mix hopper gasket. B. Replace/inst...

  • Page 30

    26 models 336, 338 & 339 troubleshooting guide problem probable cause remedy page ref. 10. No freezer operation after pressing the “auto” button. A. Unit is unplugged. A. Plug into wall receptacle. ------ b. The circuit breaker is off or the fuse is blown. B. Turn the breaker on, or replace the fuse...

  • Page 31: Section 9

    27 models 336, 338 & 339 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually drive shaft seal x scraper blade x freezer door gasket x front bearing x draw valve o-ring x pivot pin o-ring x prime plug o-ring x air tube o-ring x air o...

  • Page 32: Section 10

    Section 10 parts list + available separately 28 parts list models 336, 338 & 339 de s cri p t io n part num be r 336 qty . 338 qty . 339 qty . W arr. Cl as s re m arks part s up da t e accum ul a to r --co pper 2” di a 10 ” 047062 1 103 ad apt o r a. --c aster x 18915 4 4 103 bear in g --f r o n t 0...

  • Page 33

    29 + available separately models 336, 338 & 339 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 339 qty . 338 qty . 336 qty . Part num be r c abl e --r ibbo n --1 4c --4 0” l- -d ip/d il 042931 1 103 c abl e --r ibbo n --p wr /r el a y --6 0 in 032445 2 2 103 c a p --d e s ig ...

  • Page 34

    + available separately 30 parts list models 336, 338 & 339 de s cri p t io n part s up da t e re m arks w arr. Cl as s 339 qty . 338 qty . 336 qty . Part num be r de ca l- -p ow e r s w it ch 032484 1 1 1 000 de ca l- -t roub le s h oot in g 038374 1 1 1 000 d e fl ec to r --b lo wer exh au st 04834...

  • Page 35

    31 + available separately models 336, 338 & 339 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 339 qty . 338 qty . 336 qty . Part num be r g asket --d o o r h t 4” --d o u b le 048926 2 000 o --r in g --. 563 o d x .070w --#013 043758 8 000 o --r in g --3 /8 o d x .070w 01613...

  • Page 36

    + available separately 32 parts list models 336, 338 & 339 071018 de s cri p t io n part s up da t e re m arks w arr. Cl as s 339 qty . 338 qty . 336 qty . Part num be r pa il --m ix 6 q t. 023348 1 000 pa il --m ix 10 q t. 013163 1 1 000 p a n a .-- dri p -- 17 --1 /4 ” long 027504 1 1 103 s ide p ...

  • Page 37

    33 + available separately models 336, 338 & 339 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 339 qty . 338 qty . 336 qty . Part num be r sh el l a. --i n su la t ed x 37091 --s p 1 512 +s t u d --n os e c one 022822 4 103 sh el l a. --i n su la t ed x 50770 1 1 512 +s t u d...

  • Page 38

    + available separately 34 parts list models 336, 338 & 339 de s cri p t io n part s up da t e re m arks w arr. Cl as s 339 qty . 338 qty . 336 qty . Part num be r sc r e w --4 --4 0 x1 /2 ”t aptite p an h d 042604 4 4 000 switc h --l ever --spd t --1 1a --1 25 --277v 039252 2 2 103 switc h --pr essu...

  • Page 39

    35 + available separately models 336, 338 & 339 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 339 qty . 338 qty . 336 qty . Part num be r switc h --pr essu r e 35 0psi --so ld er 048231 1 1 2 103 v a lv e --w a t er 3/ 8 r eg \h ead pr ess 008363 103 v a lv e --w a t er 3/ 8...

  • Page 40

    Model 336 038333 rev. 11/02.

  • Page 41

    Model 336 038333-33 rev. 11/02.

  • Page 42

    Model 336 038333-62 rev. 11/02.

  • Page 43

    Model 338 051624--27 rev. 11/02.

  • Page 44

    Model 338 051624--33 rev. 11/02.

  • Page 45

    Model 338 051624--40 rev. 11/02.

  • Page 46

    Model 338 051624--58 rev. 11/02.

  • Page 47

    Model 339 046585--27 rev. 11/02.

  • Page 48

    Model 339 046585--33 rev. 11/02.

  • Page 49

    Model 339 046585-62 rev. 11/02.