1. DL manuals
  2. Vaillant
  3. Boiler
  4. Air/Flue Gas System
  5. Installation Manual

Vaillant Air/Flue Gas System Installation Manual

Other manuals for Air/Flue Gas System: Installation Manual
Manual is about: for ecoTEC

Summary of Air/Flue Gas System

  • Page 1

    Installation manual for the competent person gb, ie installation manual air/flue gas system for ecotec.

  • Page 2

    2 installation manual air/flue gas system for ecotec 834449_16 contents contents 1 notes on the documentation ..................................... 3 1.1 storing documents .......................................................... 3 1.2 symbols used .....................................................

  • Page 3

    Notes on the documentation installation manual air/flue gas system for ecotec 834449_16 3 1 1 notes on the documentation the following instructions are intended to guide you throughout the entire documentation. Other documents apply in addition to these installation instructions. We accept no liabil...

  • Page 4

    4 installation manual air/flue gas system for ecotec 834449_16 a safety a 2 2 safety 2.1 safety and warning information when installing the systems, observe the general safety instructions and warnings which appear before the instruc- tions for each operation. 2.1.1 classification of warnings the wa...

  • Page 5

    Installation manual air/flue gas system for ecotec 834449_16 5 a safety a 2 risk of corrosion in the flue system sprays, solvents or cleaning agents, paints and adhesives may contain substances which, if the boiler is operating under the most unfavourable conditions, can cause corro- sion in the flu...

  • Page 6

    Concentric system (standard), dia. 60/100 6 installation manual air/flue gas system for ecotec 834449_16 3 3 concentric system (standard), dia. 60/100 the air pipes are made of galvanised steel, the flue pipes out of plastic. 3.1 product range 0020060570 = vertical air/flue pipe (black, ral 9005) 00...

  • Page 7

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 7 3 optional accessories art. No. 303900 303982 303933 303936 roof flashing plate for pitched roof 009076 (black) x universal flashing plate, pitched roof 303980 x flat roof flashing 009056 x teles...

  • Page 8

    Concentric system (standard), dia. 60/100 8 installation manual air/flue gas system for ecotec 834449_16 3 description of components component description 60 extension, dia. 60/100 470 mm: art. No. 303902 970 mm: art. No. 303903 1970 mm: art. No. 303905 18 70 94 27 94 70 18 27 18 27 elbow, dia. 60/1...

  • Page 9

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 9 3 component description 290 – 374 3 3 – 56 48 48 telescopic offset connector, dia. 60/100 art. No. 303919 black terminal kit for hori- zontal air/flue pipe art. No. 303934 only for 303933 and 303...

  • Page 10

    Concentric system (standard), dia. 60/100 10 installation manual air/flue gas system for ecotec 834449_16 3 3.2 maximum permissible pipe lengths a 3.1 horizontal flue systems key a maximum pipe length a b 3.2 horizontal flue systems with vertical terminal kit key a concentric pipe length b pipe leng...

  • Page 11

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 11 3 3.2.1 maximum permitted pipe lengths for ecotec exclusive accessories art. No. Ecotec exclusive 832 838 horizontal air/flue pipe 303933 303936 max. Permissible concentric pipe length 4.0 m inc...

  • Page 12

    Concentric system (standard), dia. 60/100 12 installation manual air/flue gas system for ecotec 834449_16 3 3.3 fitting the sliding sleeve i if there is sufficient space available, you can use a sliding sleeve (art. No. 303915) to connect the flue pipe to the boiler flue connection. This con- sists ...

  • Page 13

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 13 3 3.4.1 scope of delivery 30 13 754 48 65 3.6 horizontal air/flue pipe art. No. 303933 – horizontal air/flue pipe – 87° elbow – 1 x 48-mm air-pipe collar – 1 x 30-mm air-pipe collar – wall roset...

  • Page 14

    Concentric system (standard), dia. 60/100 14 installation manual air/flue gas system for ecotec 834449_16 3 i if the desired position for the wall penetration is accessible from the outside of the building, you can drill the hole with a 107 mm diameter core drill and insert the external wall seal fr...

  • Page 15

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 15 3 > screw the air-pipe collars to the air pipes, the elbow and the boiler using the screws supplied. > slide the wall rosette back against the wall and fix it in position with a small amount of ...

  • Page 16

    Concentric system (standard), dia. 60/100 16 installation manual air/flue gas system for ecotec 834449_16 3 3.5.2 preparations 87 87 a a b 1. 2. 3.13 distance to external wall key 1. Flue exit to rear 2. Flue exit to side a distance to external wall b distance to internal wall: = 190 mm for ecotec e...

  • Page 17

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 17 3 a danger! Risk of poisoning due to escaping flue gas. Flue gas can escape if the flue pipe is dam- aged. > take care that the flue pipe is not dam- aged when drilling. > through the holes in e...

  • Page 18

    Concentric system (standard), dia. 60/100 18 installation manual air/flue gas system for ecotec 834449_16 3 3.19 releasing the catch > release the catch between the terminal and the flue pipe by twisting the two components in opposite directions. > remove the terminal from the flue pipe. 3.20 recess...

  • Page 19

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 19 3 > push the new terminal into the flue pipe so that it snaps into place. > push the flue pipe together with the terminal back into the air pipe. > carefully push the flue pipe back into the soc...

  • Page 20

    Concentric system (standard), dia. 60/100 20 installation manual air/flue gas system for ecotec 834449_16 3 55 3.23 wall clearance 3.24 releasing the catches > using an 8-mm screwdriver, press the catches inwards. 3.25 pulling out the terminal > pull the terminal out of the air pipe together with th...

  • Page 21

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 21 3 b caution. Risk of damage to the air pipe and appli- ance. If rain enters the air pipe, it may cause cor- rosion of the air pipe and the appliance. > make sure that the air-pipe seam is at the...

  • Page 22

    Concentric system (standard), dia. 60/100 22 installation manual air/flue gas system for ecotec 834449_16 3 3.7.4 fitting extensions a danger! Risk of poisoning due to escaping flue gas. Extensions that are not fixed to a wall may become disconnected due to sagging or thermal expansion. > fix the ex...

  • Page 23

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 23 3 3.30 87° elbow with bird-guard grille and pipe bracket a danger! Risk of poisoning due to escaping flue gas. Extensions that are not fixed to a wall may become disconnected due to sagging or t...

  • Page 24

    Concentric system (standard), dia. 60/100 24 installation manual air/flue gas system for ecotec 834449_16 3 3.7.5 fitting variable terminal kit extensions around roof overhangs min. 400 mm min. 100 mm 3.33 fitting extensions around roof overhangs when routing the variable terminal kit around roof ov...

  • Page 25

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 25 3 3.36 pulling out the terminal > pull the terminal out of the air pipe together with the flue pipe. 3.37 releasing the catch > release the catch between the terminal and the flue pipe by twisti...

  • Page 26

    Concentric system (standard), dia. 60/100 26 installation manual air/flue gas system for ecotec 834449_16 3 3.8.4 fitting the variable terminal kit after fitting the flue pipe a danger! Risk of poisoning due to escaping flue gas. > before starting the conversion work, shut down the boiler and secure...

  • Page 27

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 27 3 b caution. Risk of damage to the air pipe and appli- ance. If rain enters the air pipe, it may cause cor- rosion of the air pipe and the appliance. > make sure that the air-pipe seam is at the...

  • Page 28

    Concentric system (standard), dia. 60/100 28 installation manual air/flue gas system for ecotec 834449_16 3 i you can shorten the vertical air/flue pipe (art. No. 0020060570, 0020065937). You should shorten the outer "white" pipe (air pipe) first and then the inner pipe (flue pipe) so that it pro- t...

  • Page 29

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 29 3 3.9.4 fitting the flat-roof penetration 901 54 2 Ø 100 120 a b * 1 5 2 3 4 6 7 8 100 - 110 5 3.49 vertical roof penetration for flat roof key a cold roof b hot roof * = 750 mm for ecotec exclu...

  • Page 30

    Concentric system (standard), dia. 60/100 30 installation manual air/flue gas system for ecotec 834449_16 3 3.10 fitting ridge tiles 3.10.1 scope of delivery 48 76 0 3.50 ridge-tile terminal ridge-tile terminal, black (art. No. 303982) – ridge-tile terminal – 48 mm air-pipe collar you can add elbows...

  • Page 31

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 31 3 3.10.4 fitting the ridge-tile terminal 1 3.53 fitting the ridge-tile terminal > insert the ridge-tile terminal in the ridge tile. > align the ridge-tile terminal so that the two fixing tabs (1...

  • Page 32

    Concentric system (standard), dia. 60/100 32 installation manual air/flue gas system for ecotec 834449_16 3 3.11 fitting concentric connector to a chimney air/flue pipe i the air/flue gas system is assigned identifica- tions according to en 1443 from which it is evi- dent that the system meets the f...

  • Page 33

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 33 3 a danger! Risk of injury due to damage to struc- tural integrity. The air/flue gas system may be installed in a fireproof casing or space with suitable access points for annual visual inspecti...

  • Page 34

    Concentric system (standard), dia. 60/100 34 installation manual air/flue gas system for ecotec 834449_16 3 a danger! Risk of poisoning due to escaping flue gas. Flue gas can escape if the flue pipe is dam- aged. > take care that the flue pipe is not dam- aged when drilling. > through the holes in t...

  • Page 35

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 35 3 a danger! Risk of poisoning due to escaping flue gas. Unsecured joints on the air/flue gas ducting may become disconnected. > secure each air-pipe joint by screwing the air-pipe collars with t...

  • Page 36

    Concentric system (standard), dia. 60/100 36 installation manual air/flue gas system for ecotec 834449_16 3 1 2 max. 5 m max. 5 m * = 3° 90° * 3.64 connecting extensions with 87° elbows i the elbow (1) fitted on the top of the boiler must be turned by 3° so that the second 87° elbow (2) can pass thr...

  • Page 37

    Concentric system (standard), dia. 60/100 installation manual air/flue gas system for ecotec 834449_16 37 3 3.12.3 fitting 87° elbows 190 95 95 10 10 a b 3.66 87° elbows (art. No. 303910), fitting offset [in mm] length of air pipe [in mm] offset [in mm] length of air pipe [in mm] offset [in mm] leng...

  • Page 38

    Concentric system (standard), dia. 60/100 38 installation manual air/flue gas system for ecotec 834449_16 3 3.12.4 fitting 45° elbows c a b 10 10 3.67 45° elbows (art. No. 303911), fitting offset [in mm] length of air pipe [in mm] height [in mm] offset [in mm] length of air pipe [in mm] height [in m...

  • Page 39

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 39 4 4 concentric system (optional), dia. 80/125 the air pipes are made of galvanised steel, the flue pipes out of plastic. 4.1 product range 303200 = vertical air/flue pipe (black) 303209 = horizo...

  • Page 40

    Concentric system (optional), dia. 80/125 40 installation manual air/flue gas system for ecotec 834449_16 4 description of components component description boiler flue connection, dia. 80/125 art. No. 303926 (with 2 testing points) boiler flue connection, dia. 80/125 art. No. 0020147469 (with 2 test...

  • Page 41

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 41 4 4.2 maximum permissible pipe lengths a 4.1 horizontal flue systems key a maximum length of flue pipe a 4.2 vertical flue systems key a maximum length of flue pipe.

  • Page 42

    42 installation manual air/flue gas system for ecotec 834449_16 concentric system (optional), dia. 80/125 4 4.2.1 maximum permitted pipe lengths for ecotec exclusive accessories art. No. Ecotec exclusive 832 838 horizontal air/flue pipe 303209 max. Permissible concentric pipe length 21.0 m inc. 1 el...

  • Page 43

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 43 4 4.3 replacing the boiler flue connection a danger! Risk of poisoning due to escaping flue gas. Mineral oil-based lubricants may damage the seals. The seals should therefore not be lubricated. ...

  • Page 44

    Concentric system (optional), dia. 80/125 44 installation manual air/flue gas system for ecotec 834449_16 4 4.4 fitting the sliding sleeve i if there is sufficient space available, you can use a sliding sleeve (art. No. 303215) to connect the flue pipe to the boiler flue connection. This con- sists ...

  • Page 45

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 45 4 4.7 installation example for horizontal air/flue pipe 4.5.2 preparations > decide on the installation site for the boiler – see boiler installation instructions. > make sure that all clearance...

  • Page 46

    Concentric system (optional), dia. 80/125 46 installation manual air/flue gas system for ecotec 834449_16 4 a 4.10 distance to external wall > measure the distance from the outside of the wall to the centre of the boiler flue connection. That corresponds to the dimension a. If the measured distance ...

  • Page 47

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 47 4 a danger! Risk of poisoning due to escaping flue gas. Flue gas can escape if the flue pipe is dam- aged. > take care that the flue pipe is not dam- aged when drilling. > through the holes in t...

  • Page 48

    Concentric system (optional), dia. 80/125 48 installation manual air/flue gas system for ecotec 834449_16 4 4.6 fitting the vertical air/flue pipe i observe the maximum permissible pipe lengths (¬ section 4.2). 4.6.1 scope of delivery 1430 70 4.15 vertical roof penetration vertical air/flue pipe, bl...

  • Page 49

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 49 4 a danger risk of poisoning and material damage due to escaping flue gas as a result of roof penetration shearing off. Snow and ice sliding down pitched roofs can break off the vertical roof pe...

  • Page 50

    Concentric system (optional), dia. 80/125 50 installation manual air/flue gas system for ecotec 834449_16 4 > push the sliding sleeve (7) firmly onto the vertical roof penetration (1) or onto an extension if necessary. > connect the sliding sleeve (7) to the boiler flue connec- tion (4). I the slidi...

  • Page 51

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 51 4 a danger! Risk of poisoning due to escaping flue gas. Unsecured joints on the air/flue gas ducting may become disconnected. > secure each air-pipe joint by screwing the air-pipe collars with t...

  • Page 52

    Concentric system (optional), dia. 80/125 52 installation manual air/flue gas system for ecotec 834449_16 4 1 2 max. 5 m max. 5 m * = 3° 90° * 4.23 connecting extensions with 87° elbows i the elbow (1) fitted on the top of the boiler must be turned by 3° so that the second 87° elbow (2) can pass thr...

  • Page 53

    Concentric system (optional), dia. 80/125 installation manual air/flue gas system for ecotec 834449_16 53 4 4.7.3 fitting 87° elbows 190 95 95 10 10 a b 4.25 fitting 87° elbows (art. No. 303210) offset [in mm] length of air pipe [in mm] offset [in mm] length of air pipe [in mm] offset [in mm] length...

  • Page 54

    Concentric system (optional), dia. 80/125 54 installation manual air/flue gas system for ecotec 834449_16 4 4.7.4 fitting 45° elbows c a b 10 10 4.26 fitting 45° elbows (art. No. 303211) offset [in mm] length of air pipe [in mm] height [in mm] offset [in mm] length of air pipe [in mm] height [in mm]...

  • Page 55

    Vaillant service installation manual air/flue gas system for ecotec 834449_16 55 5 5 vaillant service to ensure regular servicing, it is strongly recommended that arrangements are made for a maintenance agreement. Please contact vaillant service solutions (0870 6060 777) for further details..

  • Page 56

    Index 56 installation manual air/flue gas system for ecotec 834449_16 index b bird-guard grille .......................................................................... 23 c components dia. 60/100 ................................................................................ 8 dia. 80/125..........

  • Page 60

    834449 83444 9_16 gbie 05 2 012 – s ubject t o change manufacturer supplier.