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Vaillant Air/Flue Gas System Installation Manual

Other manuals for Air/Flue Gas System: Installation Manual
Manual is about: for ecoTEC

Summary of Air/Flue Gas System

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    For the competent person installation manual air/flue gas system vkk ../3 gb installation manual.

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    Legal information document type: installation manual product: air/flue gas system – 130 mm diameter system – 160 mm diameter system – 200 mm diameter system target group: authorised competent person language: en document number_version: 0020058722_04 created on: 26.09.2012 publisher/manufacturer vai...

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    Contents 0020058722_04 air/flue gas system installation manual 3 contents 1 notes on the documentation .............................. 4 1.1 observing other applicable documents ................. 4 1.2 storing documents................................................. 4 1.3 applicability of the instr...

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    1 notes on the documentation 4 installation manual air/flue gas system 0020058722_04 1 notes on the documentation 1.1 observing other applicable documents for the competent person: – installation instructions for the installed vaillant product. 1.2 storing documents ▶ pass these instructions and all...

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    Safety 2 0020058722_04 air/flue gas system installation manual 5 2 safety 2.1 action-related warnings classification of action-related warnings the action-related warnings are classified in accordance with the severity of the possible danger using the following warning signs and signal words: warnin...

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    2 safety 6 installation manual air/flue gas system 0020058722_04 1 2 ▶ when fitting the flue pipes, make absolutely sure the seals are correctly positioned. The lip of the seal must be facing inwards (1), not outwards (2). ▶ do not use any damaged seals. Mortar residues, shavings, etc. In the flue p...

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    Safety 2 0020058722_04 air/flue gas system installation manual 7 2.3.9 inspect/clean chimneys to which former solid fuel boilers were once connected we recommend that you have chimneys inspected and cleaned by a chimney sweep before the flue gas pipe is installed if these chimneys were previously us...

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    2 safety 8 installation manual air/flue gas system 0020058722_04 this installation manual is a component of the certification and is cited in the type testing certificate. In compliance with the regulatory statutes of this installation manual, the proof of usability of the products identified by vai...

  • Page 9

    System overview 3 0020058722_04 air/flue gas system installation manual 9 3 system overview observe the maximum pipe lengths, see "maximum pipe lengths" (→ page 12). 3.1 combination options for systems with vkk 130 mm diameter 160 mm diameter 200 mm diameter vkk 806/3-e-hl vkk 1206/3-e-hl vkk 1606/3...

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    3 system overview 10 installation manual air/flue gas system 0020058722_04 3.3.3 flue gas pipe in the shaft, combustion air from the shaft ▶ installing the flue gas pipe in the shaft (→ page 22) ▶ installing the combustion air line in the shaft (→ page 31) ▶ flue gas connection and installing the ho...

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    Certified air/flue gas systems and components 4 0020058722_04 air/flue gas system installation manual 11 4 certified air/flue gas systems and components 4.1 certified air/flue gas systems and components, 130 mm diameter components art. No. Basic set for shaft installation (pp), 130 mm diameter 00200...

  • Page 12

    5 system conditions 12 installation manual air/flue gas system 0020058722_04 components art. No. Spacer (stainless steel), 1 pc, 200 mm diameter note: the spacer is bent in its film packaging. In the as-delivered condition, the struts are straight. The spacers must be put back into their round shape...

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    System conditions 5 0020058722_04 air/flue gas system installation manual 13 5.1.2 flue gas pipe in the shaft, combustion air from the installation room l2 l 3 min. 1m l 1 ecocraft vkk../3-e-hl 806 1206 1606 2006 2406 2806 system shaft cross-sec- tion: at least maximum total pipe length (l1 + l2 + l...

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    5 system conditions 14 installation manual air/flue gas system 0020058722_04 ecocraft vkk../3-e-hl 806 1206 1606 2006 2406 2806 system shaft cross-sec- tion: at least maximum total pipe length (l1 + l2 + l3 + l4) 130 mm diameter round: dn + 60 mm angular: dn + 40 mm 40.0 m plus 1 x diversion 87° and...

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    System conditions 5 0020058722_04 air/flue gas system installation manual 15 ecocraft vkk../3-e-hl 806 1206 1606 2006 2406 2806 system shaft cross-sec- tion: at least maximum total pipe length (l1 + l2 + l3) 130 mm diameter round: dn + 120 mm angular: dn + 100 mm 35.0 m 35.0 m 35.0 m ‒ 160 mm diamet...

  • Page 16

    5 system conditions 16 installation manual air/flue gas system 0020058722_04 5.1.5 flue gas pipe through the roof, combustion air from the installation room min. 1m l2 l 1 l 3 ecocraft vkk../3-e-hl 806 1206 1606 2006 2406 2806 system maximum total pipe length (l1 + l2 + l3) 130 mm diameter ‒ 160 mm ...

  • Page 17

    System conditions 5 0020058722_04 air/flue gas system installation manual 17 5.1.7 flue gas pipe on the external wall, combustion air from the installation room l 3 l 1 l 2 min. 1m ecocraft vkk../3-e-hl 806 1206 1606 2006 2406 2806 system maximum total pipe length (l1 + l2 + l3) 130 mm diameter ‒ 16...

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    6 installing the 130 mm diameter system 18 installation manual air/flue gas system 0020058722_04 technical feature description leaks adapted to the product for use in buildings and outdoors condensate resistance for gas and oil fuels corrosion resistance adapted to the gas and oil condensing boiler ...

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    Installing the 130 mm diameter system 6 0020058722_04 air/flue gas system installation manual 19 6.2 installing the basic set for shaft installation 6.2.1 basic set for the shaft installation, article number 0020042762 500 Ø130 220 220 250 300 250 180 207 Ø125 1 4 5 2 3 8 7 6 1 shaft cover for pp, 1...

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    6 installing the 130 mm diameter system 20 installation manual air/flue gas system 0020058722_04 6.2.4 installing the shaft extension 1 2 3 4 min. 100 mm min. 300 mm 1. Install the 130 mm diameter aluminium flue pipe (4) that is included in the scope of delivery. 2. Remove the line from the shaft. 3...

  • Page 21

    Installing the 130 mm diameter system 6 0020058722_04 air/flue gas system installation manual 21 6.3.2 install the flue gas connection on the boiler 1 2 3 1. Insert the extension with measurement opening (1) into the product's condensate trap. 2. Insert the 87° elbow (2) into the extension. 3. Inser...

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    7 installing the 160 mm diameter and 200 mm diameter systems 22 installation manual air/flue gas system 0020058722_04 – diameter: 130 mm 2. Place the wall panel (1a) on the air pipe (a). 3. Insert the air pipe (2) into the opening (b) so that the air pipe (2) and the wall panel (1b) are flush with t...

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    Installing the 160 mm diameter and 200 mm diameter systems 7 0020058722_04 air/flue gas system installation manual 23 7.1.1 scope of delivery of the basic set for the shaft installation, article number 0020095533 (160 mm diameter), 0020095534 (200 mm diameter) 151 Ø 160 (Ø 200) Ø 160 (Ø 200) Ø 225 (...

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    7 installing the 160 mm diameter and 200 mm diameter systems 24 installation manual air/flue gas system 0020058722_04 7.1.5 inserting the flue pipes in the shaft 1. Install the installation aid (4) to the lower end of the first flue pipe (3), see section installing the support elbow (→ page 23). – t...

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    Installing the 160 mm diameter and 200 mm diameter systems 7 0020058722_04 air/flue gas system installation manual 25 7.1.8 installing the flue pipe, safety pipe, wall panel and ventilation grille 3 4 1 2 1. Insert a 500 mm flue pipe (1) into the support elbow. 2. Insert the wall chuck for the shaft...

  • Page 26

    7 installing the 160 mm diameter and 200 mm diameter systems 26 installation manual air/flue gas system 0020058722_04 7.3.2 installing the roof duct 5 4 3 2 1 1. Insert the vertical roof duct (1) into the pitched roof tile (2) or the flat roof penetration collar from above. 2. Align the roof duct ve...

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    Installing the 160 mm diameter and 200 mm diameter systems 7 0020058722_04 air/flue gas system installation manual 27 static dimensions of the flue gas pipe a d c b a max. 50 m (max. Vertical height above the support console) b max. 2 m (distance between the pipe brackets) c max. 2 m (distance betwe...

  • Page 28

    7 installing the 160 mm diameter and 200 mm diameter systems 28 installation manual air/flue gas system 0020058722_04 7.4.4 assembling and installing the support console 1 1 2 3 a) b) 1. Assemble the support console, which consists of 2 re- tainers (1), a carrier plate (3) and a u-profile (2). 2. In...

  • Page 29

    Installing the 160 mm diameter and 200 mm diameter systems 7 0020058722_04 air/flue gas system installation manual 29 – the annular gap between the internal pipe and ex- ternal pipe must remain open. 7. Leave the mortar to harden. 8. Install the wall collar (4) from outside. 9. Secure the pipe brack...

  • Page 30

    7 installing the 160 mm diameter and 200 mm diameter systems 30 installation manual air/flue gas system 0020058722_04 7.4.10 shortening the roof duct 1 2 3 4 5 1 roof duct 2 fastening clamp 3 external pipe of the roof duct 4 internal pipe of the roof duct 5 connecting sleeve 1. Pull the connecting s...

  • Page 31

    Installing the 160 mm diameter and 200 mm diameter systems 7 0020058722_04 air/flue gas system installation manual 31 ▶ to prevent this risk, follow the instructions below. ▶ do not install this extension in the area in which addi- tional clamps should be attached; or install an additional wall brac...

  • Page 32

    8 customer service 32 installation manual air/flue gas system 0020058722_04 2 3 4 5 6 7 1 2. Create a borehole. 3. Place the 130/160 mm diameter air pipe adapter (3) on the air supports (2) of the boiler. 4. If required, install an inspection opening (4). 5. Insert further pipe elements. 6. Before i...

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    Index 0020058722_04 air/flue gas system installation manual 33 index a air pipe ................................................................................ 22 aluminium pipe.................................................................... 20 c combustion air line installing in the external w...

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    0020058722_04 vaillant ltd nottingham road belper derbyshire de56 1jt telephone +44 845 602 29 22 vaillant service solutions +44 80 70 606 07 77 info@vaillant.Co.Uk www.Vaillant.Co.Uk.