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- Vaillant
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- ecoTEC exclusive 832
- Installation And Maintenance Instructions Manual
Vaillant ecoTEC exclusive 832 Installation And Maintenance Instructions Manual
Summary of ecoTEC exclusive 832
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Installation and maintenance instructions for the heating engineer gb, ie installation and maintenance instructions ecotec exclusive ecotec exclusive 832 ecotec exclusive 838.
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Contents 2 installation and maintenance instructions ecotec exclusive 0020017768_07 contents 1 notes on the documentation ................................4 1.1 storage of the documents ........................................4 1.2 symbols used ...........................................................
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Contents 3 installation and maintenance instructions ecotec exclusive 0020017768_07 8.8 checking the connection pressure (gas inlet working pressure) .................................. 48 8.8.1 checking co 2 content and adjusting if necessary ............................................................
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Notes on the documentation 4 installation and maintenance instructions ecotec exclusive 0020017768_07 1 1 notes on the documentation the following information is intended to help you throughout the entire documentation. Further documents apply in combination with this instal- lation and maintenance ...
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Notes on the documentation installation and maintenance instructions ecotec exclusive 0020017768_07 5 1 i vaillant ltd. Supports the benchmark initia- tive. You will find the benchmark logbook on the last page of this instruction manual. It is very important that this document be filled out properly...
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Description of the appliance 6 installation and maintenance instructions ecotec exclusive 0020017768_07 2 2 description of the appliance 2.1 design 5 4 2 1 9 10 11 12 13 14 6 7 8 3 fig. 2.1 functional elements of ecotec exclusive legend: 1 expansion vessel 2 air intake pipe 3 burner assembly 4 ignit...
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Safety installation and maintenance instructions ecotec exclusive 0020017768_07 7 3 3 safety 3.1 warnings when conducting installation and maintenance work, observe the general safety instructions and the warning notes which appear before each of the actions. 3.1.1 classification of warnings the war...
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Safety 8 installation and maintenance instructions ecotec exclusive 0020017768_07 3 what to do in an emergency if you smell gas a malfunction may mean that gas is leaking and there may be a risk of poisoning or explosion. If there is a smell of gas in the building, proceed as follows: > avoid rooms ...
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Safety installation and maintenance instructions ecotec exclusive 0020017768_07 9 3 3.4 general requirements 3.4.1 preliminary remarks this appliance must only be installed and commissioned by a suitably competent person. Please check with your installer that he is able to carry out all the necessar...
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Assembly 10 installation and maintenance instructions ecotec exclusive 0020017768_07 4 4 assembly the vaillant ecotec exclusive is delivered pre-assembled in a package unit. 4.1 scope of delivery check the delivery for completeness and lack of damage (see fig. 4.1 and table 4.1). 1 2 9 3 4 8 7 6 5 1...
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Assembly installation and maintenance instructions ecotec exclusive 0020017768_07 11 4 carriage of carton from point of delivery to point of installation – first or higher floor, cellar. > recommend 2-person lift or 1 person with use of sack truck. > if 1 person is performing lift, straddle the load...
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Assembly 12 installation and maintenance instructions ecotec exclusive 0020017768_07 4 positioning of appliance for final installation – above worktop, foreseeable obstructions etc. > if appliance weight is over 25 kg always use 2 persons to move where practical. > fit bracket securely onto wall bef...
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Assembly installation and maintenance instructions ecotec exclusive 0020017768_07 13 4 4.2 dimensioned drawing and dimensions for connection 70 190 480 800 2 25 450 7 Ø 20 100 100 Ø 20 5 3 7 Ø 20 20 r 1/ 2 180 4 6 fig. 4.2 dimensions for connection (mm) legend: 1 flue connection 2 mounting bracket 3...
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Assembly 14 installation and maintenance instructions ecotec exclusive 0020017768_07 4 4.3 installation site the site of erection of the boiler should allow proper connection of the air/exhaust ducting. In addition, there should be adequate room for maintenance work and air circulation around the bo...
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Assembly installation and maintenance instructions ecotec exclusive 0020017768_07 15 4 the boiler must be mounted on a flat, vertical wall sur- face which is large enough for the boiler including the required minimum space requirement and the space required for assembly (fig. 4.3). These are shown o...
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Installation 16 installation and maintenance instructions ecotec exclusive 0020017768_07 5 5 installation 5.1 general instructions for the heating system b caution! Risk of damage to the unit! Residue in the pipes, such as welding beads, scale, hemp, putty, rust and coarse dirt, may be deposited in ...
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Installation installation and maintenance instructions ecotec exclusive 0020017768_07 17 5 5.3 connecting hot and cold water pipes a danger! Risk of scalding and/or damage due to leak- ing water! Tension in the supply lines can result in leaks. > make sure there are no stresses in the sup- ply lines...
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Installation 18 installation and maintenance instructions ecotec exclusive 0020017768_07 5 5.5 pressure relief valve fig. 5.4 fitting the pressure relief valve the pressure relief valve and filling loop connection is provided within the boiler cardboard box and should be assembled as shown below. > ...
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Installation installation and maintenance instructions ecotec exclusive 0020017768_07 19 5 5.6.2 optional 125 mm flue pipe a concentric flue pipe having an outside diameter of 125 mm is available, which can be extended to a length of up to 21 m. You can also get a vertical system. Further informatio...
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Installation 20 installation and maintenance instructions ecotec exclusive 0020017768_07 5 bs 5440–1: we recommend that the terminal of a fan-assisted flue pipe system be positioned as follows: a) at least 2 m from an opening in the building directly opposite, and b) so that the combustion products ...
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Installation installation and maintenance instructions ecotec exclusive 0020017768_07 21 5 b) connection into the domestic waste water drain pipe (e.G. A sink or washing machine) with an exter- nal termination. The condensate drain pipe should have a minimum diameter of 22 mm, without length restric...
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Installation 22 installation and maintenance instructions ecotec exclusive 0020017768_07 5 - + 7 8 9 l n 3 4 5 - + 7 8 9 l n 3 4 5 fig. 5.13 example for cable routing > remove the insulation over a length of 2 - 3 cm and insulate the cores. > connect the connection cable in accordance with table 5.2...
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Installation installation and maintenance instructions ecotec exclusive 0020017768_07 23 5 5.10.5 optional plug-in timers by vaillant further details for the connection can be found in the relevant instructions of the accessories. The cover on the connection box should be replaced after all the elec...
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Installation 24 installation and maintenance instructions ecotec exclusive 0020017768_07 5 5.10.6 wiring diagrams x2 2 cable harness compact thermal module cable harness hydraulics connection for external ebus controller room thermostat 24 v: connection 7, 8 and 9 no bi-directional interface (only a...
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Installation installation and maintenance instructions ecotec exclusive 0020017768_07 25 5 x 2 x 20 x 40 x3 1 x41 switchgear box water through flow sensor hot water outlet (ntc) fan ignition electrode flow temperature sensor (ntc) preference changeover valve gas valve water pressure sensor return te...
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Start-up 26 installation and maintenance instructions ecotec exclusive 0020017768_07 6 6 start-up 6.1 filling the system 6.1.1 conditioning the heating water b caution! The use of unsuitable heating water can cause aluminium corrosion and therefore result in leaks! In contrast to steel, grey cast ir...
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Start-up installation and maintenance instructions ecotec exclusive 0020017768_07 27 6 heating water charac- teristics unit low-salt saline electrical conductivity at 25 °c s/cm 100 100 - 1500 appearance free of sedimentary materials ph value at 25 °c 8.2 - 10.0 1) 8.2 - 10.0 1) oxygen mg/l 0.1...
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Start-up 28 installation and maintenance instructions ecotec exclusive 0020017768_07 6 proceed as follows to fill the system: > open all radiator valves on the system. > ensure that the boiler ch service valves are open. > check the flexible filling loop is connected. > locate the filling valve hand...
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Start-up installation and maintenance instructions ecotec exclusive 0020017768_07 29 6 6.2 checking the gas setting b caution! Malfunctions or reduction in working life of the boiler! If the boiler version does not correspond to the local gas family, there will be malfunctions or you have to change ...
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Start-up 30 installation and maintenance instructions ecotec exclusive 0020017768_07 6 6.2.2 checking the gas flow rate the boiler is fitted with a multifunctional automatic gas valve which ensures that the precise air/gas ratio is pro- vided under all operating conditions. The gas flow rate has bee...
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Start-up installation and maintenance instructions ecotec exclusive 0020017768_07 31 6 > loosen the sealing screw marked “in” (1) on the gas valve. > connect a digital pressure gauge or u-tube manome- ter (2). > open the gas isolation valve of the boiler. > start the boiler by activating the test pr...
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Start-up 32 installation and maintenance instructions ecotec exclusive 0020017768_07 6 6.3 checking the equipment function after installing and checking the gas supply pressure, perform a function check before commissioning the appliance and handing over to the user. > commission the appliance in ac...
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Start-up installation and maintenance instructions ecotec exclusive 0020017768_07 33 6 > connect a hose to the drain valve which is located at the lowest position in the heating system. > shut off the appliance, open the drain valve and all vent valves on the radiators and allow the water to flow ou...
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Adapting the appliance to the heating system 34 installation and maintenance instructions ecotec exclusive 0020017768_07 7 7 adapting the appliance to the heating system the ecotec exclusive units are fitted with a digital infor- mation and analysis system. 7.1 selection and setting the parameters +...
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Adapting the appliance to the heating system installation and maintenance instructions ecotec exclusive 0020017768_07 35 7 7.2 overview of the settable installation parameters the following parameters can be set to match the appliance to the heating system and to suit the customers requirements: dis...
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Adapting the appliance to the heating system 36 installation and maintenance instructions ecotec exclusive 0020017768_07 7 7.2.2 setting the pump overrun time the pump overrun time for the heating operation is set in the factory to a value of 5 minutes. It can be set under diagnosis point “d.1” with...
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Adapting the appliance to the heating system installation and maintenance instructions ecotec exclusive 0020017768_07 37 7 7.2.6 determination of the maintenance interval/ maintenance display the electronics of the ecotec exclusive allow you to determine the maintenance intervals for the appliance. ...
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Adapting the appliance to the heating system 38 installation and maintenance instructions ecotec exclusive 0020017768_07 7 7.3 adjusting the bypass valve the appliances have a bypass valve. The pressure can be adjusted between 170 and 350 hpa (mbar). Approx. 250 hpa (mbar) is preset (mid-position). ...
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Inspection and maintenance installation and maintenance instructions ecotec exclusive 0020017768_07 39 8 8 inspection and maintenance 8.1 inspection and maintenance intervals a danger! Danger of death from incorrect inspection/ maintenance! Incorrect inspection/maintenance can result in leaks and an...
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Inspection and maintenance 40 installation and maintenance instructions ecotec exclusive 0020017768_07 8 8.1.1 general inspection and maintenance instructions to ensure the faultless operation, long term availability of all functions and long working life of your vaillant boiler and to prevent modif...
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Inspection and maintenance installation and maintenance instructions ecotec exclusive 0020017768_07 41 8 > carry out a functional check of the boiler (see section 6). > always check earth continuity, polarity and resistance to earth with a multimeter after any service work and after replacing any el...
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Inspection and maintenance 42 installation and maintenance instructions ecotec exclusive 0020017768_07 8 8.1.4 adjusting the co 2 concentration (or the air ratio) a danger! Increased risk of poisoning from incorrect setting! If one of the flue gas values is above the per- missible values specified i...
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Inspection and maintenance installation and maintenance instructions ecotec exclusive 0020017768_07 43 8 8.1.5 inspection and maintenance work steps no. Activity column 1 inspection must be carried out each year column 2 maintenance must be carried out at regular intervals – but no longer than 5 yea...
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Inspection and maintenance 44 installation and maintenance instructions ecotec exclusive 0020017768_07 8 8.2 filling/draining the heating installation 8.2.1 filling the unit and heating installation the filling of the appliance and the heating system is described in section 6.1. 8.2.2 draining the u...
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Inspection and maintenance installation and maintenance instructions ecotec exclusive 0020017768_07 45 8 only ecotec exclusive 838: open the mains coupling to the fan. > undo the five nuts (2). > pull the entire compact thermal module (5) off the heat exchanger. > after dismantling the burner and th...
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Inspection and maintenance 46 installation and maintenance instructions ecotec exclusive 0020017768_07 8 5 4 3 2 1 6 fig. 8.6 installing compact thermal module > place the entire compact thermal module (5) onto the integral condensation heat exchanger. > tighten the five nuts (2) across the diagonal...
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Inspection and maintenance installation and maintenance instructions ecotec exclusive 0020017768_07 47 8 8.6 cleaning the condense trap a danger! Risk of poisoning due to escaping flue gas! Flue gases may escape through the empty condensate siphon. > after cleaning, fill the condensate siphon with w...
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Inspection and maintenance 48 installation and maintenance instructions ecotec exclusive 0020017768_07 8 8.8 checking the connection pressure (gas inlet working pressure) to check the connection pressure proceed as described in section 6.2.3. 8.8.1 checking co 2 content and adjusting if necessary to...
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Troubleshooting installation and maintenance instructions ecotec exclusive 0020017768_07 49 9 9 troubleshooting i if you wish to contact the vaillant service team, refer to the error code displayed (f.Xx) and the appliance status (s.Xx) if possible. 9.1 diagnostics 9.1.1 status codes the status code...
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Troubleshooting 50 installation and maintenance instructions ecotec exclusive 0020017768_07 9 9.1.2 diagnosis codes in the diagnosis mode, you can change certain para- meters or display more information. The diagnosis information is divided into two diagnosis levels. The 2nd diagnosis level can be r...
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Troubleshooting installation and maintenance instructions ecotec exclusive 0020017768_07 51 9 display meaning display value/adjustable value d.0 heating partial load adjustable heating partial load in kw d.1 water pump return time for heating mode 2 - 60 minutes (factory setting: 5) d.2 max. Blockin...
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Troubleshooting 52 installation and maintenance instructions ecotec exclusive 0020017768_07 9 display meaning display value/adjustable value d.14 pump speed target value target value internal pump in % - possible settings: 0=auto, 1=53, 2=60, 3=70, 4=85, 5=100 % (factory setting: auto) d.17 heating ...
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Troubleshooting installation and maintenance instructions ecotec exclusive 0020017768_07 53 9 9.1.3 error codes the error codes displace all other displays when errors occur. If many errors occur simultaneously, the relevant error codes are displayed alternately for approx. 2 seconds each. 9.1.4 err...
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Troubleshooting 54 installation and maintenance instructions ecotec exclusive 0020017768_07 9 code meaning cause f.71 constant value feed ntc feed ntc faulty f.72 flow and/or return sensor fault flow and/or return sensor is faulty (tolerance too great) f.73 signal water pressure sensor in the wrong ...
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Replacing components installation and maintenance instructions ecotec exclusive 0020017768_07 55 10 10 replacing components the work specified below in this section should only be fitted by a competent person with health and safety executive approval in accordance with the gas safety (installation a...
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Replacing components 56 installation and maintenance instructions ecotec exclusive 0020017768_07 10 10.3 replacing fan or gas fittings a danger! Risk of personal injury and/or material damage as a result of improper installation! You need to follow the corresponding safety instructions in order to s...
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Replacing components installation and maintenance instructions ecotec exclusive 0020017768_07 57 10 10.4 replacing primary heat exchanger a danger! Risk of personal injury and/or material damage as a result of improper installation! You need to follow the corresponding safety instructions in order t...
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Vaillant service 58 installation and maintenance instructions ecotec exclusive 0020017768_07 11 11 vaillant service to ensure regular servicing, it is strongly recommended that arrangements are made for a maintenance agree- ment. Please contact vaillant service solutions (0870 6060 777) for further ...
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Recycling and disposal installation and maintenance instructions ecotec exclusive 0020017768_07 59 12 12 recycling and disposal both your valliant ecotec exclusive and its packaging consist mainly of recyclable raw materials. The vaillant ecotec exclusive and all accessories and the packaging must n...
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Technical data 60 installation and maintenance instructions ecotec exclusive 0020017768_07 13 13 technical data ecotec exclusive 832 838 unit nominal heat output range p at 40/30 °c 11,0 - 29,3 12,1 - 32,4 kw nominal heat output range p at 50/30 °c 10,8 - 28,7 11,9 - 31,8 kw nominal heat output rang...
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Appendix 61 installation and maintenance instructions ecotec exclusive 0020017768_07 appendix.
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Installation, commissioning and service record.
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Please affix the label from the top of the boiler over this area. Failure to install and commission according to the manufacturer’s instructions and complete this benchmark commissioning checklist will invalidate the warranty. This does not affect the customer’s statuatory rights..
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Service record it is recommended that your heating system is serviced regularly and that the appropriate service interval record is completed. Service provider before completing the appropriate service record below, please ensure you have carried out the service as described in the manufacturer’s in...
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0 0 2001 77 68_ 0 7 gbie 01 2012 – s ubject to change manufacturer supplier.