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- ecoTEC exclusive 832
- Installation And Maintenance Instructions Manual
Vaillant ecoTEC exclusive 832 Installation And Maintenance Instructions Manual
Summary of ecoTEC exclusive 832
Page 1
For the installer installation and maintenance instructions ecotec exclusive gas wall boilers with condensing appliance technology ecotec exclusive 832 ecotec exclusive 838 gb, ie.
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 2 contents 1 notes on the documentation ........................... 3 1.1 storage of the documents ...................................... 3 1.2 safety instructions and symbols ........................... 3 1.3 validity of the...
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3 ecotec exclusive installation and maintenance instructions / 0020017768_04 1 notes on the documentation the following information is intended to help you throughout the entire documentation. Further documents apply in combination with this instal- lation and maintenance manual. We accept no liabil...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 4 2 description of the appliance 2.1 design 5 4 2 1 9 10 11 12 13 14 6 7 8 3 fig. 2.1 functional elements of ecotec exclusive key to fig. 4.2 1 expansion vessel 8 aqua-sensor 2 air intake pipe 9 electronics box 3 burner assem...
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5 ecotec exclusive installation and maintenance instructions / 0020017768_04 description of the appliance 2 safety instructions and regulations 3 5 2.4 gas council numbers appliance gas council numbers ecotec exclusive 832 47 044 37 ecotec exclusive 838 47 044 38 table 2.1 gas council numbers 2.5 in...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 6 3.2 related documents the installation of the appliance and any associated hot water system must be in accordance with (but not limit- ed to) the following; coshh regulations, gas safety (in- stallation and use) regulations...
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7 ecotec exclusive installation and maintenance instructions / 0020017768_04 4 assembly the vaillant ecotec exclusive is delivered pre-assem- bled in a package unit. 4.1 scope of delivery check the delivery for completeness and lack of damage (see fig. 4.1 and table 4.1). 1 2 9 3 4 8 7 6 5 10 fig. 4...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 8 carriage of carton from point of delivery to point of installation – first or higher floor, cellar. • recommend 2-person lift or 1 person with use of sack truck. • if 1 person is performing lift, straddle the load, tilt and...
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9 ecotec exclusive installation and maintenance instructions / 0020017768_04 positioning of appliance for final installation – above worktop, foreseeable obstructions etc. • if appliance weight is over 25 kg always use 2 persons to move where practical. • fit bracket securely onto wall before liftin...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 10 4.2 dimensioned drawing and dimensions for connection 70 190 480 800 2 25 450 7 Ø 20 100 100 Ø 20 5 3 7 Ø 20 20 r 1/ 2 180 4 6 fig. 4.2 dimensions for connection (mm) key to fig. 4.2 1 flue connection 2 mounting bracket 3 ...
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11 ecotec exclusive installation and maintenance instructions / 0020017768_04 4.3 installation site the site of erection of the boiler should allow proper connection of the air/exhaust ducting. In addition, there should be adequate room for maintenance work and air circulation around the boiler. The...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 12 4.5 mounting the appliance 85 50 240 75 75 23 50 3 1 2 fig. 4.4 mounting the appliance • fix the hanging bracket ( 1 ) to the wall using the plugs and screws ( 2 ) provided with the appliance. • hang the top of the applian...
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13 ecotec exclusive installation and maintenance instructions / 0020017768_04 fig. 5.1 gas connection the vaillant ecotec exclusive is supplied for use with natural gas g20 and can only be converted to the use of propane gas g31 by the vaillant service engineer or a suitably qualified installer appr...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 14 5.4 heating connection fig. 5.3 heating connection a caution! Mount the heating lines so they are tension- free, this prevents leaks! Before connecting the heating circuit to the boiler, all pipework and radiators must be ...
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15 ecotec exclusive installation and maintenance instructions / 0020017768_04 5.6 flue pipe d danger! Vaillant appliances are only system-certified if genuine vaillant flue pipes are used. Only use genuine vaillant flue pipes. Malfunctions can occur if you use other accessories. These may result in ...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 16 a bcd a g h, i f j b f m l l k k g g f f e a a fig. 5.9 terminal locations h note! Vertical flue pipes must not terminate within 600 mm of an opening window, an extraction opening or any other ventilation opening. The flue...
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17 ecotec exclusive installation and maintenance instructions / 0020017768_04 5.9 condensate discharge 7 d soakaway c 6 5 gulley a internal stackpipe 3 4 3 b internal discharge system 1 2 fig. 5.11 condensate discharge the ecotec exclusive units are equipped with a normal water condensate collector ...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 18 5.10.2 connection of controllers, accessories and external installation components the following controllers, accessories and installation components can be connected to the ecotec exclusive (see table 5.2). The installati...
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19 ecotec exclusive installation and maintenance instructions / 0020017768_04 5.10.4 details for the connection of an external timer to the connection rail 3 9 8 7 mains supply 230 v 50 hz l l l n n n n 20 vdc (do not use 7, 8, 9 in uk!) 3 a fuse switch contacts room thermostat clock 4 5 fig. 5.14 d...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 20 5.10.6 wiring diagrams x2 2 cable harness compact thermal module cable harness hydraulics connection for external ebus controller room thermostat 24 v: connection 7, 8 and 9 no bi-directional interface (only analogue) room...
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21 ecotec exclusive installation and maintenance instructions / 0020017768_04 x 2 x 20 x 40 x31 x41 switchgear box water through flow sensor hot water outlet (ntc) fan ignition electrode flow temperature sensor (ntc) preference changeover valve gas valve water pressure sensor return temperature sens...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 22 6 start-up 6.1 filling the installation mixing additives with the heating water can result in ma- terial damage. However, up to now, no incompatibility with vaillant appliances has been detected with proper use of the foll...
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23 ecotec exclusive installation and maintenance instructions / 0020017768_04 a caution! Risk of material damage if the heating water is treated with unsuitable frost or corrosion pro- tection agents! Frost and corrosion protection agents may cause changes in the seals, noises during heat- ing and p...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 24 • repeat this at all radiators until the complete system is full, all air locks have been cleared and the boiler pressure gauge reads 1.5 bar. Release any air from the pump by slackening the centre screw. Turn off the fill...
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25 ecotec exclusive installation and maintenance instructions / 0020017768_04 20 mbar when the appliance is operating at the maxi- mum heat input. The inlet working pressure to the appli- ance is measured at the appliance multi-functional gas valve on the valves inlet pressure test point, see fig. 6...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 26 if the connection pressure is not within the permissible range and you cannot resolve the problem, inform the gas supply authority. Proceed as follows: take the appliance out of operation. • close the gas isolation cock on...
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27 ecotec exclusive installation and maintenance instructions / 0020017768_04 fig. 6.7 function check 6.3.1 heating • switch on the appliance. • make sure that there is a heat demand for heating (set the room thermostat or the weather-controlled controller to "demand"). • press " i " to activate the...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 28 6.4 handing over the appliance to the owner • set the controller for the maximum radiator tempera- ture to the required temperature. • set the controller for the maximum hot water temper- ature to the required temperature....
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29 ecotec exclusive installation and maintenance instructions / 0020017768_04 7 adapting the appliance to the heat- ing system the ecotec exclusive units are fitted with a digital in- formation and analysis system. 7.1 selection and setting the parameters in the diagnostic mode, you can change the v...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 30 7.2 overview of the settable installation parameters the following parameters can be set to match the appliance to the heating system and to suit the customers requirements: display meaning adjustable parameters default se...
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31 ecotec exclusive installation and maintenance instructions / 0020017768_04 7.2.5 setting the burner anti-cycle time t feed (target) [°c] set maximum burner anti-cycle time [min] 1 5 10 15 20 25 30 35 40 45 50 55 60 20 2,0 5,0 10,0 15,0 20,0 25,0 30,0 35,0 40,0 45,0 50,0 55,0 60,0 25 2,0 4,5 9,2 1...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 32 7.2.7 setting the pump output the ecotec exclusive is fitted with a speed controlled pump which sets itself to the hydraulic conditions and the heat demand of the heating system. Under certain conditions the output of the ...
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33 ecotec exclusive installation and maintenance instructions / 0020017768_04 inspection and maintenance 8 8 inspection and maintenance 8.1 inspection and maintenance intervals regular maintenance and service is recommended to ensure permanent safe and efficient operation of the boiler. The frequenc...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 34 no. Activity column 1 inspection must be carried out once a year column 2 maintenance 1 check the air/gas flue system and ensure it is not blocked, damaged and is fitted correctly. X 2 measure the gas rate during operation...
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35 ecotec exclusive installation and maintenance instructions / 0020017768_04 8.3 filling/draining the heating installation 8.3.1 filling the unit and heating installation the filling of the appliance and the heating system is de- scribed in section 6.1. 8.3.2 draining the unit • close the maintenan...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 36 8.4.2 clean the heat exchanger a caution! Protect the electronics box turned down against sprayed water. 1 2 3 4 fig. 8.2 clean the heat exchanger • remove the compact thermal module (see chapter 8.4.1). • clean the pipes ...
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37 ecotec exclusive installation and maintenance instructions / 0020017768_04 • only ecotec exclusive 832: insert the cables on the fan motor and the cable on the gas fitting. Only ecotec exclusive 838: close the mains coupling to the fan. • connect the gas supply ( 6 ) with a new gasket to the gas ...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 38 8.7 checking the expansion vessel 1 fig. 8.8 checking the expansion vessel h note! This check need not be performed every year - a check every three years is sufficient. • the maintenance cocks of the central heating syste...
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39 ecotec exclusive installation and maintenance instructions / 0020017768_04 9 troubleshooting h note! If you wish to contact the vaillant service team, please refer to the error code displayed (f.Xx) and the appliance status (s.Xx) if possible. 9.1 diagnostics 9.1.1 status codes the status codes t...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 40 9.1.2 diagnosis codes in the diagnosis mode, you can change certain para- meters or display more information. The diagnosis information is divided into two diagnosis levels. The 2nd diagnosis level can be reached only afte...
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41 ecotec exclusive installation and maintenance instructions / 0020017768_04 troubleshooting 9 display meaning display value/adjustable value d.0 heating partial load adjustable heating partial load in kw d.1 water pump return time for heating mode 2 - 60 minutes (factory setting: 5) d.2 max. Block...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 42 display meaning display value/adjustable value d.14 pump speed target value target value internal pump in % - possible settings: 0=auto, 1=53, 2=60, 3=70, 4=85, 5=100 % (factory setting: auto) d.17 heating flow/return regu...
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43 ecotec exclusive installation and maintenance instructions / 0020017768_04 9.1.3 error codes the error codes displace all other displays when errors occur. If many errors occur simultaneously, the relevant error codes are displayed alternately for approx. 2 seconds each. 9.1.4 error memory the la...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 44 code meaning cause f.71 constant value feed ntc feed ntc faulty f.72 flow and/or return sensor fault flow and/or return sensor is faulty (tolerance too great) f.73 signal water pressure sensor in the wrong range (too low) ...
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45 ecotec exclusive installation and maintenance instructions / 0020017768_04 10 replacing components the tasks listed below in this section may be carried out only by a heating engineer approved at the time by the health and safety executive. • only use genuine spare parts for repairs. • make sure ...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 46 10.3 replacing fan or gas fittings d danger! Before replacing the component, comply with the safety instructions in section 10.1. • disconnect the appliance from the mains as described in chapter 10.1, and close the gas co...
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47 ecotec exclusive installation and maintenance instructions / 0020017768_04 10.5 replacing electronics and display d danger! Before replacing the component, comply with the safety instructions in section 10.1. • comply with the assembly and installation manuals provided with the spare parts. Repla...
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 48 13 technical data 13 technical data ecotec exclusive 832 838 unit nominal heat output range p at 40/30 °c 11,0 - 29,3 12,1 - 32,4 kw nominal heat output range p at 50/30 °c 10,8 - 28,7 11,9 - 31,8 kw nominal heat output ra...
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49 ecotec exclusive installation and maintenance instructions / 0020017768_04 appendix ec declaration of conformity appendix.
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Ecotec exclusive installation and maintenance instructions / 0020017768_04 50
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51 ecotec exclusive installation and maintenance instructions / 0020017768_04 installation, commissioning and service record installation, commissioning and service record.
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Please affix the label from the rear cover of the control box over this area..
Page 53: Service Interval Record
Service interval record it is recommended that your heating system is serviced regularly and that you complete the appropriate service interval record below . Service provider. Before completing the appropriate service interval record below, please ensure you have carried out the service as describe...
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0020017768_04 gbie 112009 — subject to alterations.