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  5. Installation Instructions Manual

Valcourt FP10 Lafayette Installation Instructions Manual

Other manuals for FP10 Lafayette: Installation And Operation Manual

Summary of FP10 Lafayette

  • Page 1

    Stove builder international inc. 250 rue copenhague, saint-augustin-de-desmaures (quebec), canada, g3a 2h3 tel.: (418) 878-3040 45436a printed in canada model fp 10 lafayette installation instructions this installation manual will help you obtain a safe, efficient, dependable installation for your f...

  • Page 2

    Table of contents page 1. Safety rules for operating your fireplace ........................................ 1 2. The fireplace ...................................................................................................... 3 2.1 introduction .....................................................

  • Page 3

    Ii 3.2 chimney installation instructions ............................................................. 29 3.3 offset chimney installation ............................................................................ 33 3.4 angled wall radiation shield ....................................................

  • Page 4: Fireplace

    1 1. Safety rules for operating your fireplace • use only a valcourt glass door, specifically designed for the model fp 10 lafayette. • when cleaning the fireplace, the ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combu...

  • Page 5

    2 please note that the pictures shown in this manual are generic and may not match exactly the look of your fireplace. Register you warranty online to receive full warranty coverage, you will need to show evidence of the date you purchased your unit. Keep your sales invoice. We also recommend that y...

  • Page 6: 2. The

    3 2. The fireplace 2.1 introduction the fp 10 fireplace is an energy efficient, heat circulating, close combustion fireplace. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is installed, maintained and operated properly. • please read these instructions and reta...

  • Page 7

    4 2.2 operating the fp 10 2.2.1 fuel the fp 10 is designed to work best when fuelled with seasoned cordwood. Use solid wood or processed solid fuel firelogs only. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burni...

  • Page 8

    5 2.2.3 first fires the fresh paint on your fireplace needs to be cured to preserve its quality. Once the fuel load is properly ignited, only burn small fires in your fireplace for the first four hours of operation. Never open the air control more than necessary to achieve a medium burn rate. Make s...

  • Page 9

    6 firebox. The benefit of this technique will be cleaner glass, less creosoting, greater efficiency and the most pleasing fire for your enjoyment. In order to achieve an optimum efficiency from your unit, we suggest that you operate it with the air control completely closed. Make sure that you have ...

  • Page 10

    7 2.2.6 primary air there is no flue damper in the fp 10. As in common with air tight stoves, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire. The combustion air control is located below the door on the right side. The main sou...

  • Page 11

    8 combustion air control must be ¾ closed. The precise setting will depend on many factors, including chimney length and the moisture content of the wood. For instance, a long chimney will necessitate closing the combustion air control. To obtain the proper combustion, close the combustion air contr...

  • Page 12

    9 e. Chimney not long enough the minimum system height is 15 feet (4.6m). The chimney must extend at least 3 feet (915 mm) above its point of contact with the roof and at least 2 feet (0.6 m) higher than any roof or wall within 10 feet (3 m) of it. When installed with offsets, the minimum system hei...

  • Page 13

    10 2.3 maintaining your fp 10 2.3.1 creosote – formation and need for removal when wood is burned slowly without a flame, it produces tar and other organic vapours which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burnin...

  • Page 14

    11 figure 2 2.3.4 dealing with a chimney fire regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps: 1. Close the fireplace door and the combustion air controls; 2. Alert your family of the possible danger; 3. If you require assistance, ...

  • Page 15

    12 2.3.6 disposal of ashes do not attempt to clean the fireplace when the unit is hot. Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non- combustible floor or on the ground, well away from combustible materials pending final...

  • Page 16

    13 2.3.8 glass care – replacement the glass used for the fp 10 is a high temperature ceramic glass (1400º f). Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass is broken. If the glass breaks, it must be replaced with an identical ceramic glass. Tempered glas...

  • Page 17

    14 2.3.10 gasket replacement remove the door from the unit and lay it on a clean, unabrasive surface. To replace the gasket around the door frame, first remove the old gasket and adhesive. Make sure that the surface is totally clean before applying new adhesive (a high temperature silicone caulking ...

  • Page 18

    15 2.4.2 heart extension requirements the fp 10 may be installed directly on a combustible floor. However, the combustible floor in front of the fireplace must be covered with a non-combustible material (tile, marble, stone, etc.). The hearth extension floor area must extend at least 18" (40 cm) in ...

  • Page 19

    16 2.4.3 framing, facing, mantel, and combustible shelf the construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations (figures 4 to 11): a. Frame the fireplace using 2" × 3" (5 cm x 8 cm) or heavier lumber. B. Warning: combustible framin...

  • Page 20

    17 figure 5 figure 6 figure 7 figure 8.

  • Page 21

    18 insulated chase construction figure 9 facing 1. Materials directly in contact with the faceplate of the fireplace, especially the vertical and horizontal surround, must be non-combustible and have the minimal dimensions as shown on figure 10. 2. Non-combustible materials such as brick, stone or c...

  • Page 22

    19 figure 10

  • Page 23

    20 combustible shelf to install any combustible shelf, refer to figure 11 for a safe installation. For example, a shelf with a 6’’ depth (152 mm) must be installed at least 58" (127 cm) above the base of the fireplace. Different shelf dimensions are listed in figure 11 in order to facilitate install...

  • Page 24

    21 2.4.4 blower connection the fan will come on as soon as the fireplace reaches its minimum start temperature. Have the wiring installed by a qualified electrician. Connect the wires from the power outlet to the terminal block, making sure that the white wire matches the white wire on the terminal....

  • Page 25

    22 2.5 hot air ducting installation different hot air ducting systems can be installed with the fp 10: − gravity kit − forced air kit 2.5.1 gravity kit the kit includes: − 2 x hot air outlets (grilles and frames); − 2 x 90 o elbows with brackets; − 1 deflector. The gravity kit allows you to block th...

  • Page 26

    23 figure 14 figure 15 the duct system must be installed respecting the following: 1. Remove the plates closing up the 8" dia. Holes on top of the fireplace. Then, cut the insulation in order to obtain two 8" dia. Openings. Insert the ducting into each opening and fix it in place using the 6 steel b...

  • Page 27

    24 4. Maintain at least 10" (254 mm) clearance from the outlet grille framing to a combustible ceiling, side wall or mantel. 5. When passing through a combustible wall or floor, a firestop must be installed at the wall or floor penetration. The hole size must be in accordance with the duct manufactu...

  • Page 28

    25 since the forced air kit requires electricity, make sure that the connections to the fan have been made according to the local codes and comply with their requirements (see instruction provided with the kit). Figure 16 figure 17 figure 18 insulation 5"Ø flex aluminum tape collar fan.

  • Page 29

    26 2.6 fresh air kit (optional) during operation, the fireplace requires fresh air for combustion and draws air out of the house. It may starve other fuel burning appliances such as gas or oil furnaces. As well, exhaust fans may compete for air, causing negative pressure in the house, resulting in s...

  • Page 30

    27 figure 19 figure 20 2.7 door overlay installation figure 21 in order to install the door overlay, simply place the overlay over the door frame. From behind the door frame, locate the 4 attachment holes and use the 4 screws provided with the overlay to secure it to the door frame. Aluminum tape pl...

  • Page 31: 3. The

    28 3. The chimney 3.1 chimney installation notes 1. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below −18° c (0° f), the use of an exterior chimney increases the likelihood of operating problems such as low draught, high rate ...

  • Page 32

    29 3.2 chimney installation instructions 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass and install rafter protectors (see figure 23). Use a plumb bob to line up the center of the holes. Make sure that the size of the floor and ceiling holes are in accordance w...

  • Page 33

    30 8. When a ventilated roof flashing is installed, precautions are to be taken not to caulk or seal the ventilating openings..

  • Page 34

    31 example of typical chimney installation figure 24.

  • Page 35

    32 when you build a combustible chase enclosure for chimney sections above the roof, refer to the chimney manufacturer for clearances to combustible materials. Figure 25 – example of a combustible chase enclosure installation above the roof.

  • Page 36

    33 3.3 offset chimney installation the minimum system height when using elbows is: fireplace model fp 10 chimney model all models vertical installation 15 ft. (4.6 m) two (2) elbows 15 ft. (4.6 m) four (4) elbows 17 ft. (5.2 m) table 1 after reaching the location requiring the elbow, proceed as foll...

  • Page 37

    34 figure 26 figure 27.

  • Page 38

    35 table 2 - listed chimneys for your fp 10 chimney manufacturer brand type inner diameter selkirk ultra-temp (ut) 1" solid pack 6" (15 cm) selkirk super pro (spr) 1" solid pack 6" (15 cm) selkirk super vent (jsc) 1" solid pack 6" (15 cm) selkirk hart & cooley (tlc) 1" solid pack 6" (15 cm) selkirk ...

  • Page 39

    36 table 3 – list of mandatory components chimney manufacturer mandatory components type/brand selkirk • ventilated roof flashing. • must have rafter protectors at the roof level if the chimney is enclosed at the attic level (see section 5). Ultra-temp (ut), super pro (spr), super vent (jsc), hart &...

  • Page 40

    37 3.4 angled wall radiation shield when passing through a combustible wall with the chimney at a 30 ° or 45°angle (30° or 45° in canada and 30 ° only in the usa), an angled firestop or wall radiation shield provided by the chimney manufacturer must be installed. Only one is required. Follow the chi...

  • Page 41

    38 3.5 chimney support installation universal roof support this support has three possible uses: 1. It must be used on a roof to support the chimney. 2. It may be used on a floor, ceiling or roof above an offset to support the chimney above the offset. 3. It may be used on a floor, ceiling or roof a...

  • Page 42

    39 18" 457.21mm 18" 457.2mm 16" 406.4mm 16" 406.4mm 18" 457.2mm figure 29.

  • Page 43

    40 3.7 installation instructions for masonry application warning: before starting the installation, the masonry chimney must be inspected by a qualified sweep. The following requirements must be respected: 1. The chimney must be absolutely clear of any soot residue or creosote. Check for cracks, loo...

  • Page 44: 4. Options

    41 4. Options gravity kit: part no.: includes: one deflector, two 90 o elbows, and two outlet grilles and frames, . #va103006 central forced air kit: includes: one blower, one 5" flex adapter, 3 pipe clamps, #ac01310 and one control box with heat sensor and pc board. Outside air kit includes: one 3"...

  • Page 45: 5. Appendix

    42 5. Appendix specifications weight: 385 lbs height: 37¼" (95 cm) width: 36" (91 cm) depth: 24¾" (63 cm) maximum recommended heating area : 500 to 2,100 square feet (with forced air kit) heating capacity* – btu/hr., epa test wood : 30,500 heating capacity* – btu/hr., seasoned cordwood : 75,000 opti...

  • Page 46

    43 replacement parts description part no. Description part no. Front air tube (1) pl53132 rear bricks 22138 air tube (2) – second from front pl53133 left bricks right bricks 22139 22140 air tube (3) – third from front pl53134 bottom bricks 22137 back air tube (4) pl53135 flue insulation collar 21152...

  • Page 47

    44 6. Valcourt limited lifetime warranty the warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Products covered under this...