1. DL manuals
  2. Valor
  3. Indoor Fireplace
  4. 535
  5. Installation Booklet

Valor 535 Installation Booklet

Other manuals for 535: Installation Instructions Manual

Summary of 535

  • Page 1

    - do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. -what to do if you smell gas do not try to light any appliance. Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a ne...

  • Page 2

    1 of 23 contents 1. Safety information ....................................................................................................................................................................2 2. Options .......................................................................................

  • Page 3

    2 of 23 1. Safety information warning: do not operate the appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. (the whole window unit may be temporarily removed by the owner for cleaning the interior of the fire...

  • Page 4

    3 of 23 2. Options heater engine unit #535ean is used with all natural gas installations. Heater engine unit #535eap is used with all propane installations. 2.1. Appliance styles standard metal front. Black – kit #601sfb cast iron front. Black – kit #602cfb. One of the above kits must be used with e...

  • Page 5

    Mantle depth “a” 1” (25mm) 2” (51mm) 3” (76mm) 4”-5” (102mm- 127mm)) 6” (152mm) 7” (178mm) 8”–12” (203mm-305mm) max. Mantle clearance “b” 7” (178mm) 8” (203mm) 9” (229mm) 10” (254mm) 11” (279mm) 12” (305mm) 14” (356mm) figure 1 major dimensions & clearances without optional trims (shown with #601sfb...

  • Page 6

    5 of 23 3. General 3.1. Approvals & codes these appliances are certified by c.S.A. For use in canada and the usa. These appliances are for installation directly venting through an outside wall or through the roof. Model 535an is for use with natural gas. Model 535ap is for use with propane. It can b...

  • Page 7

    6 of 23 4. Location 4.1. Framing figure 4 framing the framing dimensions are shown in figure 4. • a non-combustible hearth is not necessary in front of this appliance. • all combustible materials must be outside the dimensions shown in figure 4. • be aware of the area 9” x 35½” (23cm x 90.2cm) immed...

  • Page 8

    Figure 5 horizontal rear termination see figure 5. Can be used with either #551dvk standard vent kit or #984 dura-vent terminal cap and accessories. Adapter #817vak, one 90° vent elbow #990b and dura-vent pipe lengths will be required. (see venting options section of this manual). The location requi...

  • Page 9

    Figure 6 4.3. Horizontal side termination see figures 5 &6. Can be used with either #551dvk standard vent kit or #984 dura-vent terminal cap and accessories. Adapter #817vak, one 90° vent elbow #990b and dura-vent pipe lengths will be required. (see venting options section of this manual). All vent ...

  • Page 10

    Figure 8 through the roof termination * see figure 8. Adapter #817vak, dura-vent pipe lengths, a vertical vent terminal and roof flashing will be required. Various other ceiling or roof items may be necessary depending on the particular installation (see venting options section of this manual). 4.7....

  • Page 11

    4.8. Vent location • the vent terminal must be located on an outside wall or through the roof. • this direct vent appliance is designed to operate when an undisturbed airflow hits the outside vent terminal from any direction. • the minimum clearances from this terminal that must be maintained when l...

  • Page 12

    11 of 23 5. Supply gas heater engine unit #535ean is used with all natural gas installations. Heater engine unit #535eap is used with all propane installations. The supply pressure must be between the limits shown in section 3.2 of this manual. The supply connection is 3 / 8 ’’npt. The opening for t...

  • Page 13

    12 of 23 figure 11 pack contents.

  • Page 14

    13 of 23 7. Appliance preparation 7.1. Window removal see figure 12. • turn the top three spring loaded window bolts through 90 0 to release the window from the firebox. • remove the bottom three spring-loaded window bolts. • detach the chain from the top right corner of the window. • carefully lift...

  • Page 15

    7.4. # 817vak pipe adapter fitting fit the dura-vent adapter #817vak securely over the outer vent collars. See figure 15. Drill through the adapter outer tube and the appliance outer collar for two #6 screws supplied. Make sure that the drill does not penetrate the inner tubes. Secure with the screw...

  • Page 16

    7.7. Attaching air restrictors there are two types of restrictor supplied with each #535 engine unit. One type is for installations with horizontal vent termination and the other is for installations with through-the-roof termination. Figure 19 identifies them. The restrictors cover part of the open...

  • Page 17

    8. Installations with horizontal termination – installing to wall see section 4 for full range of horizontal termination applications. 8.1. Wall opening fit all the required dura-vent dv gs pipes and elbows up to the wall to check the wall opening position. See the dura-vent instructions supplied wi...

  • Page 18

    17 of 23 9. Installations with through the roof vertical termination • check the roof pitch to determine which roof flashing will be needed - see vent accessories section 2.4. • the distance from the roof to the lowest terminal discharge opening (“h” in figure 25) depends on the roof pitch and must ...

  • Page 19

    10. Switch fitting 10.1. For wall switch as only active switch see figures 27, 28 & 29 • feed the switch wires from inside the appliance case through the opening at the bottom right side of the heater case. • route round the back of the valve and connect the two “l” terminals to the tabs at the left...

  • Page 20

    11. Gas supply installation & aeration setting 11.1. Gas supply installation the gas supply pipe should enter the appliance case through the opening at the rear left side. The supply pipe should be connected to the appliance gas inlet pipe situated at the left side of the control unit. Supply line c...

  • Page 21

    20 of 23 12. Ceramic fuel bed installation 12.1. Ceramic walls installation 1. Locate the ceramic rear wall in the channel at back of the firebox and flat against the back of the firebox. See figure 36. 2. Locate the side walls against the sides of the firebox. Make sure that they are behind the rai...

  • Page 22

    13. Window refitting & checking • • • • • refit the window with the bottom three bolts. The bolts should be screwed in securely. Refit the chain to the top right corner of the window. Refit the top three bolts securing by turning them through 90º. Pull the top of the window forward and release to ch...

  • Page 23

    22 of 23 15. Front installation 15.1. Additional optional 3 or 4 sided trims • • • • slide a corner connection plate into the channels in the top trim and a side trim. Butt the two trims together. Fit four grub screws and tighten to secure the trims and corner plate. See figure 45. Repeat for the ot...

  • Page 24

    For your safety read before lighting warning: if you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exac...