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- Operation, Safety, Maintenance Manual
Vauxhall MOVANO Operation, Safety, Maintenance Manual
MO
V
ANO
©Copyright by Vauxhall Motors Ltd., England.
Reproduction or translation, in whole or in parts,
is not permitted without prior written consent from
Vauxhall Motors Ltd.
All rights as understood under the copyright laws are explicitly
reserved by Vauxhall Motors Ltd.
All information, illustrations and specifications contained in this
manual are based on the latest production information
available at the time of publication.
The right is reserved to make changes at any time without
notice.
Edition: July 2007.
TS 1515-A-08
MOVANO
Operation, Safety and Maintenance
Owner’s Manual
Ofrecido por www.electromanuales.com
Summary of MOVANO
Page 1
Mo v ano ©copyright by vauxhall motors ltd., england. Reproduction or translation, in whole or in parts, is not permitted without prior written consent from vauxhall motors ltd. All rights as understood under the copyright laws are explicitly reserved by vauxhall motors ltd. All information, illustr...
Page 2: Vauxhall Movano
Vauxhall movano operation, safety, maintenance ofrecido por www.Electromanuales.Com.
Page 3
Data specific to your vehicle please enter your vehicle’s data here to keep it easily accessible. This information is available under the section "technical data" as well as on the identification plate and in the service booklet. Fuel designation engine oil grade viscosity tyre inflation pressure ty...
Page 4
Your movano is an intelligent combination of forward- looking technology, impressive safety, environmental friendliness and economy. It now lies with you to drive your vehicle safely and ensure that it performs perfectly. This owner’s manual provides you with all the necessary information to that en...
Page 5
Ofrecido por www.Electromanuales.Com.
Page 6: Contents
Contents in brief ......................................................... 2 instruments .............................................. 18 keys, doors, bonnet ................................ 29 seats, interior........................................... 40 safety systems...............................
Page 7: In Brief
In brief 2 in brief key numbers, code numbers remove key number from key. The key number is given in the vehicle documents and in the car pass 3. Electronic immobiliser, radio 3: the code numbers are given in the car pass and radio pass respectively. Do not keep the car pass and radio pass in the ve...
Page 8
In brief 3 adjusting the front seat backrest: push release lever move seat backrest to suit seating position, it will lock in position when the lever is released. Adjusting the front seat height: pull up lever, adjust seat, release lever, lock seat into position front lever: adjusts front of seat re...
Page 9
In brief 4 adjusting head restraint height: hold firmly, raise to adjust height, press tab to release when lowering 6 head restraint position – see page 40, further information - see page 41. Seat belt: draw smoothly from inertia reel, guide over the shoulder and engage in buckle the belt must not b...
Page 10
In brief 5 electrically adjustable exterior mirrors 3 : switch in driver’s door only operational with the ignition on. Turn switch to left: switch operates left-hand mirror. Turn switch to right: switch operates right-hand mirror. Switch in central position: mirror adjustment is off. The lower asphe...
Page 11
6 in brief ofrecido por www.Electromanuales.Com.
Page 12
In brief 7 page 1 door window defrosters ................... 73 2 side air vents .................................... 73 3 passenger’s airbag 3 or storage area ................................. 52 4 centre air vents ................................ 72 5 radio / infotainment system 3 ........ 27 6 he...
Page 13
In brief 8 control indicators v airbag system: see page 52. R fog tail light: see pages 10, 63. > front fog lights 3: see page 63. ß heated front seats 3: see pages 18, 79. U anti-lock brake system (abs): see page 106. 8 diesel particle filter 3: see pages 18, 93. Z exhaust emissions 3: see pages 20...
Page 14
In brief 9 lighting - see pages 10, 62. Heating and ventilation tecshift 3 7 light switch off position 0 parking lights 9 headlight dipped beam p headlight main beam r fog tail light > front fog lights 3 o turn signals: see pages 11, 19. ¨ hazard warning lights: see pages 11, 63. ? Headlight range a...
Page 15
In brief 10 light switch: 7 = off 0 = parking lights 9 = dipped or main beam 6 headlight warning device - see page 16, further information - see page 62, automatic dipped beam activation 3 - see page 63, headlight range adjustment - see page 62, headlights when driving abroad - see page 66. Fog ligh...
Page 16
In brief 11 turn signals: stalk in rest position upwards = right turn downwards = left turn when the steering wheel is turned back, the stalk automatically returns to its original position. This will not happen when making a minor steering manoeuvre such as lane changing. When lane changing, move st...
Page 17
In brief 12 windscreen wiper: move stalk downwards k = timed interval wipe 1 = slow 2 = fast return the stalk to its original position to switch off. Automatic wiping with rain sensor 3 : move stalk downwards k = automatic wiping with rain sensor 1 = slow 2 = fast the rain sensor detects the amount ...
Page 18
In brief 13 manual transmission: o = neutral 1 to 5/6 = 1st to 5th / 6th 3 gear r = reverse gear when shifting up from 4th to 5th gear, pressure must be exerted towards the right at the beginning of the shift operation. When shifting from 5th to 4th gear, do not exert any force towards the left. Rev...
Page 19
In brief 14 exhaust gases are poisonous exhaust gases contain carbon monoxide, which is extremely poisonous but has no odour or colour. Therefore, never inhale exhaust gases, and never run the engine in an enclosed space. You should also avoid driving with the doors open, as exhaust gases could ente...
Page 20
In brief 15 defrosting windows: set the temperature rotary knob to red and fan to position 4, set air distribution to j close centre air vents; open side air vents and direct them towards the door windows. 6 heating, ventilation - see page 71, air conditioning system - see page 75. Heated rear windo...
Page 21
In brief 16 warning buzzers while driving: z when operating the turn signals. Z when switching cruise control 3 on and off. Z during illumination of low fuel control indicator. Z with tecshift 3, at high clutch temperatures. Z when driver’s seat belt is not fastened 3. When the vehicle is parked and...
Page 22
In brief 17 service work, maintenance we recommend that you entrust all work to your vauxhall authorised repairer, who can provide you with reliable service and correctly perform all work according to factory instructions. If you have a problem - see page 134. Genuine vauxhall parts and accessories ...
Page 23: Instruments
18 instruments instruments control indicators ............................... 18 tachometer......................................... 21 speedometer....................................... 21 fuel gauge .......................................... 21 coolant temperature gauge.............. 22 multi-func...
Page 24
Instruments 19 p electric side step 3 illuminates when electric side step is activated by operating sliding side door. If illuminated continuously it indicates a fault. Consult a workshop. V esp (electronic stability programme) 3 see page 96. F engine oil life monitor 3 see page 94. O turn signals f...
Page 25
Instruments 20 p alternator illuminates when ignition is switched on. Goes out after engine is started. If illuminated during driving: stop vehicle and switch off engine. The battery is not being charged and the engine cooling may be interrupted. The brake servo unit may cease to be effective. Inter...
Page 26
Instruments 21 tachometer making use of the tachometer helps to save fuel; it indicates the engine speed. Warning zone on right: maximum permissible engine speed exceeded, danger to engine. If possible, drive in each gear in the low engine speed range (between approx. 2000 and 3000 rpm) and maintain...
Page 27
Instruments 22 coolant temperature gauge display of coolant temperature: for physical reasons, the coolant temperature gauge shows the coolant temperature only if the coolant level is adequate. During operation, the system is pressurized. The temperature may therefore rise to over 100 °c. Multi-func...
Page 28
Instruments 23 electronic odometer / clock 3 normal mode: the odometer and clock are visible. Reset: the reset button is located alongside the speedometer. Press button once to display the trip odometer. Press the button and hold; the display will flash and after 1 second will reset to zero. Press t...
Page 29
Instruments 24 trip computer 3 in addition to the electronic odometer functions, the trip computer can also display additional monitored vehicle data. Z fuel used, z average consumption, z instantaneous consumption, z range, z distance travelled, z average speed, z cruise control speed limiter 3. Pr...
Page 30
Instruments 25 instantaneous consumption displays the current fuel consumption level. The value is displayed after reaching a speed of 15 mph (25 km/h). Range displays the distance the vehicle can travel on its current fuel tank contents. The range is calculated from the current contents of the fuel...
Page 31
Instruments 26 average speed displays the average speed since the last reset. The measurement can be restarted at any time - see end column. Stoppages in the journey with the ignition off are not included in the calculations. Cruise control speed limiter 3 displays the preset speed limit. Cruise con...
Page 32
Instruments 27 engine oil life monitor 3 each time the ignition is switched on, the remaining distance before the next engine oil and filter change is due may be shown in the display for approx. 5 seconds. Within 1,800 miles (3,000 km) of the next engine oil change being due, the remaining distance ...
Page 33
Instruments 28 navigation system 3 the navigation system is operated as described in the operating instructions supplied. The navigation system is supplied with a cd or dvd detailing the local territory. Refer to the navigation system operating instructions for details on how to access additional co...
Page 34: Keys, Doors, Bonnet
Keys, doors, bonnet 29 keys, doors, bonnet replacement keys the key is a constituent of the electronic immobiliser. Ordering keys from a vauxhall authorised repairer guarantees problem- free operation of the electronic immobiliser. Keep the spare key accessible in a safe place. Locks - see page 150....
Page 35
Keys, doors, bonnet 30 electronic immobiliser the system checks whether the vehicle may be started using the key that has been inserted. If the key is recognised as "authorised", the vehicle can be started. The check is carried out via a transponder housed in the key. The electronic immobiliser is a...
Page 36
Keys, doors, bonnet 31 radio frequency remote control the remote control is used to operate the central locking system. Depending on model the vehicle may use a two remote control or three button (selective door locking). The remote control has a range of approx. 3 metres. The range may be reduced o...
Page 37
Keys, doors, bonnet 32 note if the central locking system cannot be operated with the remote control, this may be due to the following reasons: z the remote control is out of range. Z the battery voltage of the remote control is too low. Change the battery in the remote control. Z the remote control...
Page 38
Keys, doors, bonnet 33 central locking system for front, side and back doors 3. With selective door locking 3, the passenger compartment and rear load compartment are locked and unlocked separately to unlock - two function remote control: press c button on remote control: z hazard warning lights fla...
Page 39
Keys, doors, bonnet 34 central locking switch use the central locking switch (arrowed) to lock or unlock the doors from inside the vehicle. Press the bottom of the switch to lock or u to unlock. Automatic locking the central locking system can be activated to automatically lock the doors as soon as ...
Page 40
Keys, doors, bonnet 35 vauxhall alarm system 3 the system monitors: z front and side doors. Z back doors and bonnet. Z passenger compartment. Z starter switch. Z siren power supply 3. The remote control is used to operate the anti-theft alarm system. To activate all doors must be fully closed; press...
Page 41
Keys, doors, bonnet 36 sliding side door 3 open the door by pulling the outside handle, or by pulling the interior lever to the rear, then sliding the door rearwards. To close the door, slide it fully forwards using the upper handle and ensure it is fully closed. The door can be locked or unlocked w...
Page 42
Keys, doors, bonnet 37 electric side step 3 on opening the sliding side door, the electric side step extends automatically to improve access when entering and exiting vehicle. Thep remains illuminated while the side step is extended. On certain models the handbrake will need to be applied before the...
Page 43
Keys, doors, bonnet 38 back doors the doors can be locked or unlocked with the key, the remote control, the central locking switch or by turning the interior lock switch. To open the right-hand back door from outside pull the outside handle; from inside the vehicle, raise lever 1. Open the left-hand...
Page 44
Keys, doors, bonnet 39 bonnet release to open the bonnet, pull the release lever located on the left-hand side below the instrument panel. The bonnet will then be unlocked and will partially open. Return release lever to its original position. To open completely, locate the safety catch, located to ...
Page 45: Seats, Interior
Seats, interior 40 seats, interior seat adjustment see page 2 seat position adjust driver’s seat such that with the driver sitting upright the steering wheel is held in the area of its upper spokes with the driver’s arms slightly bent. The seat backrests must not be tilted too far back (recommended ...
Page 46
Seats, interior 41 head restraints to raise the height of the head restraints, pull upwards. To lower, press the larger lock tab (arrowed) and press the restraint down. Allow restraint to lock in position after adjustment. To remove the head restraints, depress both lock tabs and pull the restraint ...
Page 47
Seats, interior 42 storage net raise the seat cushion to the upright position to expose the storage net. Lower seat cushion and push down into place before occupying seat. Storage tray the centre seat can be raised in the same way as the outer seat to gain access to the under seat pocket and storage...
Page 48
Seats, interior 43 lashing eyes 3 lashing eyes are mounted in the load compartment to enable cargo to be secured in position using lashing straps 3 or a luggage net 3. The maximum force applied to the lashing eyes should not exceed 5000 n at 30 ° . Load anchorage rails 3 load anchorage rails mounted...
Page 49
Seats, interior 44 z no objects should be placed in any of the airbag inflation zones, as they could cause injury when the airbag is triggered. Z bulky objects should do not transported with the back doors open or ajar, otherwise poisonous exhaust fumes may enter the vehicle. In addition, the number...
Page 50
Seats, interior 45 ashtrays 3 to be used only for ash and not for combustible rubbish. Ashtray, front 3 to open: pull lid towards you. To empty: open the ashtray, depress spring plate and lift out. To install, seat the edge of the ashtray on its housing, then push the ashtray fully in. Ashtray, rear...
Page 51
Seats, interior 46 over-cab storage area 3 the total weight in this compartment must not exceed 30 kg. Overhead storage rack 3 bus objects can be stored in the overhead storage rack located along the inside of the vehicle. The total weight in this rack must not exceed 75 kg. Luggage rack 3 bus a lug...
Page 52
Seats, interior 47 additional storage z document holder and note pad clip 3 - on instrument panel. The total weight in the document holder must not exceed 2 kg. Z pockets and bottle holder - on lower front doors. Z drink holders - on lower instrument panel. Z tray, net and pocket storage under offic...
Page 53: Safety Systems
Safety systems 48 safety systems three-stage restraint system the system comprises z three-point seat belts z belt tensioners on the front seats 3 z airbag system for driver and front passenger 3. The three stages are activated in sequence depending on the seriousness of the accident: z the automati...
Page 54
Safety systems 49 seat belts in the event of an accident, persons not wearing seat belts endanger their fellow occupants and themselves. Seat belts are designed to be used by only one person at a time. They are only suitable for children aged up to 12 or smaller than 150 cm if used in conjunction wi...
Page 55
Safety systems 50 upper anchorage point height adjustment 3 z do not adjust height whilst driving z pull anchorage adjuster against resistance z adjust height z release adjuster and allow it to lock in position adjust height so that the belt passes over the wearers shoulder and rests against the sho...
Page 56
Safety systems 51 belt tensioners 3 the front seat belt system incorporates belt tensioners. In the event of a head-on or tail-end collision the belt buckles are pulled downwards; the diagonal and lap belts are instantaneously tightened. Actuation of belt tensioners if the belt tensioners have been ...
Page 57
Safety systems 52 z the belt tensioner and airbag system control electronics can be found in the centre console area. In order to avoid malfunctions, do not store magnetic objects in this area. Z we recommend that you have the front seats removed by a vauxhall authorised repairer in the event of act...
Page 58
Safety systems 53 when triggered, the driver’s airbag and front passenger airbag 3 inflate in milliseconds and form safety cushions for the driver and front passenger. The forward movement of the driver and front passenger is checked and the risk of injuries to the upper body and head are thereby su...
Page 59
Safety systems 54 the system's integral self-diagnosis facility allows faults to be quickly remedied. Have your car pass ready to hand when consulting your vauxhall authorised repairer. Important z accessories not released for your vehicle type and other objects must not be affixed or placed in the ...
Page 60
Safety systems 55 use of child restraint systems 3 on front passenger seat in vehicles with with airbag systems 3 vehicles with front passenger airbag can be can be identified by the word "airbag" above the glove compartment and the warning sticker on the side of the instrument panel, visible when p...
Page 61
Safety systems 56 note z children under 12 years or under 150 cm tall should only travel in an appropriate child safety seat. Z when transporting children, use the child restraint systems suitable for the child's weight. Z ensure that the child restraint system to be installed is compatible with the...
Page 62
Safety systems 57 front seats - all variants group, weight and age class facing direction front passenger seat 1) (includes single or double seats) 1) if adjustable, ensure seat is in its rearmost position. Make sure vehicle seat belt is as straight as possible between shoulder and upper anchorage p...
Page 63
58 safety systems crew cab - rear seats group, weight and age class facing direction rear seats outer seat (3-point belt) centre seat (lap belt) 0: 0+: up to 10 kg or approx. 10 months up to 13 kg or approx. 2 years rearward u x i: 9 to 18 kg or approx. 8 months - 4 years forward u x ii: iii: 15 to ...
Page 64
Safety systems 59 combi - rear seats group, weight and age class facing direction rear seats 2nd row 3rd row outer seat centre seat outer seat centre seat (lap belt) (3-point belt) (lap belt) (3-point belt) 0: 0+: up to 10 kg or approx. 10 months up to 13 kg or approx. 2 years rearward x x u x x x i...
Page 65
60 safety systems bus - 11 to 16 places group, weight and age class facing direction rear seats 0: 0+: up to 10 kg or approx. 10 months up to 13 kg or approx. 2 years rearward x i: 9 to 18 kg or approx. 8 months - 4 years forward x ii: iii: 15 to 25 kg or approx. 3 - 7 years 22 to 36 kg or approx. 6...
Page 66
Safety systems 61 exterior mirrors for the safety of pedestrians, the exterior mirrors will swing out of their normal mounting position in the event of an accident-like impact. Aspherical exterior mirror 3 increases the field of vision. Slight distortion means that it is difficult to estimate the di...
Page 67: Lighting
Lighting 62 lighting exterior lights turn light switch: dipped / main beam and headlight flash - see page 10. In positions 0 and 9, the tail lights and number plate light are also illuminated. Vehicles with daytime running lights 3: when the ignition is on, the dipped beam is on and the instrument i...
Page 68
Lighting 63 automatic dipped beam activation 3 dipped beam switches on or off automatically when the engine is running based on the outside light conditions. The exterior lights switch off when the ignition is switched off. To deactivate function: 1. Switch on the ignition. 2. Turn light switch to 0...
Page 69
Lighting 64 door-to-door illumination 3 the headlights are switched on and remain illuminated for a short time after the vehicle is parked. To activate: 1. Switch off ignition. 2. Remove ignition key. 3. Open driver’s door. 4. Pull stalk towards steering wheel. The dipped beam illuminates for approx...
Page 70
Lighting 65 interior light and reading light each light can be independently operated by a switch nearest the respective light. With the switch in its central position, the interior light functions as a courtesy light 3 and operates when the front doors are opened or closed. On vehicles with remote ...
Page 71
Lighting 66 low level interior lights 3 bus low level interior lights are installed. They are located on the raised seat platform along the centre aisle. The lights are operated by opening the sliding side door or rear door. Rear interior light crew cab operated by tilting the lens to one of 3-posit...
Page 72: Windows
Windows 67 windows door windows the door windows can be operated with the crank. Door windows ..................................... 67 sliding side windows 3....................... 68 electrically operated door windows 3 68 opening upper windows 3 ................ 69 sunroof 3 .........................
Page 73
Windows 68 sliding side windows 3 to open, pull up catch and slide open. To close, pull up catch and slide window until catch engages. Note: during window opening or closing, keep the catch raised to allow the glass sufficient clearance. Electrically operated door windows 3 the driver’s window is op...
Page 74
Windows 69 opening upper windows 3 to open upper window press catch to release and pull window inward until resistance is felt. To close, push window back into its recess until catch engages. To provide an emergency exit from the vehicle, the centre fixed pane of glass can be broken. Use hammer 3 1,...
Page 75
70 windows emergency roof 3 bus to provide an emergency exit from vehicle, the glass can be broken on the emergency roof. Use the hammer to break the glass panel. Ofrecido por www.Electromanuales.Com.
Page 76: Heating, Ventilation
Heating, ventilation 71 heating, ventilation heating and ventilation system vauxhall air mixture system: by mixing cold and hot air the temperature can be regulated without delay and held practically constant at all speeds. Heating and ventilation controls air distribution switch m to head area l to...
Page 77
Heating, ventilation 72 temperature switch to red hotter to blue colder fan switch four speeds: 0 off 4 high speed the rate of airflow is determined by the fan. The fan should therefore also be switched on during driving. Air vents centre air vents pleasant ventilation to the head area is controlled...
Page 78
Heating, ventilation 73 side air vents depending upon the position of the temperature switch, air will be directed into the vehicle via these air vents. The air vents are opened by means of pressing the recess in centre of closed air vent. To close swivel the fins to the closed position. The airflow...
Page 79
Heating, ventilation 74 heating the footwell z turn temperature switch to red. Z set the air distribution switch to k. Z switch on fan. Window demisting z turn temperature switch to red. Z switch on fan. Z set air distribution switch to demist k 1) . Z open side air vents as required and direct them...
Page 80
Heating, ventilation 75 heated rear windows 3 heated exterior mirrors 3 operate only with engine running. Pushbutton Ü on instrument panel. Press = on press again = off control indicator in pushbutton illuminates. Turn off as soon as rear vision is clear. The heating switches off automatically after...
Page 81
Heating, ventilation 76 air recirculation button during "normal" operation, the heating, ventilation and air conditioning systems use outside air, however, to prevent fumes from entering the vehicle when in stationary traffic press the ; button and air will be recirculated. Recirculated air should o...
Page 82
Heating, ventilation 77 rear compartment additional heating 3 if the engine is switched off the rear compartment can be heated by the additional heating, through low level vents. By programming values using the overhead control panel the user can adjust the time, day and temperature settings. Note w...
Page 83
Heating, ventilation 78 programming the heating mode it is possible to store up to three programmes which allow the heating to be switched on. Press p button the number of times for selecting the desired stored programme. Press the _ or 6 buttons briefly. The programming time flashes on the display....
Page 84
Heating, ventilation 79 heated front seats 3 pushbutton ß in trim panels of the seat belt buckle mountings. Operate only with engine running. Press ß = on press ß again = off seat heating is thermostatically controlled and will automatically cease when the seat temperature is sufficient. The control...
Page 85: Tecshift
Tecshift 80 tecshift the semi-automatic tecshift transmission permits manual (manual mode) or automatic gearshifting (automatic mode), both with fully automatic clutch control. Transmission display shows the mode, programme and current gear. Starting the engine depress footbrake, turn on ignition. I...
Page 86
Tecshift 81 tecshift operation the selector lever needs to be moved in the appropriate direction only slightly. It then returns to the centre position. Observe the gear / mode indicator in the transmission display. Selecting neutral move the selector lever towards n. Automatic mode when the engine i...
Page 87
Tecshift 82 selecting reverse engage only when the vehicle is stationary. With the footbrake depressed, move the selector lever towards r. Reverse gear is engaged and "r" appears in the transmission display. The vehicle begins to creep when the footbrake is released. Accelerate gently to move. Winte...
Page 88
Tecshift 83 laden programme (kg) it is possible to use laden programme in both manual and automatic modes. In both cases, the gearshifting patterns are adapted automatically for carrying an increased payload. Press button kg, laden programme will be selected and kg will appear in the transmission di...
Page 89
Tecshift 84 stopping the vehicle in automatic or manual mode, once the vehicle is stationary first gear engages automatically and the clutch opens. In r, reverse remains engaged. When stopping on gradients engage handbrake or depress brake pedal. To prevent overheating of the clutch, an intermittent...
Page 90
Tecshift 85 fault w if a fault occurs in tecshift, control indicator w will be shown in the transmission display. You can continue driving, provided you drive with care and anticipation. Consult a workshop to have the cause of the fault eliminated by a workshop. The system's integral self-diagnosis ...
Page 91: Driving Hints
Driving hints 86 driving hints the first 600 miles (1000 km) drive your vehicle at various speeds. Do not use full throttle. Never allow the engine to labour at low revs. Make good use of all gears. Depress the accelerator pedal a maximum of around three quarters of the available pedal travel in all...
Page 92
Driving hints 87 switching off the engine if the engine temperature is very high, e.G. After driving in mountainous terrain: allow the engine to idle for approximately two minutes in order to prevent heat accumulation. When you switch off, fans in the engine compartment may continue running for a ti...
Page 93: Save Fuel, Protect The
Save fuel, protect the environment 88 save fuel, protect the environment trend-setting technology when developing and manufacturing your vehicle, vauxhall used environment- friendly and in the main recyclable materials. The production methods used to make your vehicle are likewise environmentally-co...
Page 94
Save fuel, protect the environment 89 overrun z the fuel supply is automatically shut off during overrun, e.G. When the vehicle is being driven down long gradients or during braking - see page 87 z to enable the overrun cut-off to take effect and save fuel, do not accelerate or declutch. Correct gea...
Page 95: Fuel Consumption,
Fuel consumption, fuel, refuelling 90 fuel consumption, fuel, refuelling fuel consumption fuel consumption is determined under specific driving conditions. Fitting special equipment will increase the weight of the vehicle. This in turn increases fuel consumption and reduces the specified maximum spe...
Page 96
Fuel consumption, fuel, refuelling 91 refuelling correct filling depends to a large extent on proper operation of the fuel dispensing pump: 1. Fully insert the pump nozzle and switch it on. 2. After the automatic cut-off, the nominal capacity of the tank can be obtained by topping up with two doses ...
Page 97: Catalytic Converter,
Catalytic converter, exhaust emissions 92 catalytic converter, exhaust emissions catalytic converter for diesel engines damage to the catalytic converter or the vehicle may result if the following points are not observed: consult a workshop as quickly as possible in the event of irregular engine run...
Page 98
Catalytic converter, exhaust emissions 93 control indicator z for exhaust emissions if it illuminates while the engine is running, it is possible a fault has occurred in the emission control system. The permitted emission values may be exceeded. Consult a workshop immediately. Control indicator a fo...
Page 99
Catalytic converter, exhaust emissions 94 to carry out regeneration 1) : with the engine at normal operating temperature, maintain an average speed of approx. 40 mph (60 km/h) until control indicator 8goes out. In some cases this can take up to 20 minutes. Failing to achieve these speeds or an inter...
Page 100
Catalytic converter, exhaust emissions 95 maintenance have all maintenance work carried out at the intervals specified by vauxhall. We recommend that you entrust this work to your vauxhall authorised repairer, who has proper equipment and trained personnel available. Electronic testing systems permi...
Page 101: Drive Control Systems
Drive control systems 96 drive control systems electronic stability programme (esp) 3 the esp (electronic stability programme) 3 improves driving stability when necessary, independently of the type of road surface and the tyre grip. It also includes the traction control system function. The system m...
Page 102
Drive control systems 97 control indicator v illuminates for a few seconds when ignition is switched on. The system is now ready for operation. Flashing during driving: this shows the system has come into action. The engine output may be reduced (the sound of the engine changes) and the vehicle may ...
Page 103: Chassis Systems
Chassis systems 98 chassis systems air suspension 3 operates automatically when the vehicle is driven. The air suspension system adjusts the ride height of the rear of the vehicle according to the weight of the load. If the red control indicator h illuminates in the instrument cluster, there is a fa...
Page 104
Chassis systems 99 cruise control 3 the cruise control makes it possible to store and maintain any speed from approx. 20 mph (30 km/h) to almost maximum speed. The cruise control is operated with the switches located on the instrument panel. Do not use the cruise control if it is not advisable to ma...
Page 105
Chassis systems 100 to deactivate: press switch m, the cruise control is deactivated. The vehicle slowly decelerates. To continue driving depress the accelerator pedal in the usual way. Cruise control is also deactivated if: z the clutch pedal is depressed. Z the brake pedal is depressed. Z the vehi...
Page 106
Chassis systems 101 the speed limit can be increased or decreased by holding down switch + - or tap repeatedly: press - to decrease the speed limit, press + to increase the speed limit. Where the speed limit cannot be maintained for example when driving on a steep incline, the speed limit will flash...
Page 107
Chassis systems 102 parking distance sensors 3 the parking distance sensors make reverse parking easier by measuring the distance between the rear of the vehicle and an obstacle through ultrasonic reflection and warning you with an acoustic signal in the passenger compartment. The system records the...
Page 108: Brakes
Brakes 103 brakes the effectiveness of the brakes is an important factor for traffic safety. In the interest of effectiveness, do not brake unnecessarily hard during the first 120 miles (200 km) after new disc brake pads have been fitted. Wear of the brake linings must not exceed a certain limit. Re...
Page 109
Brakes 104 footbrake the braking system comprises two separate, brake circuits. If one brake circuit should fail, the vehicle can still be stopped with the second remaining circuit. If this happens, the brake pedal must be fully depressed with greater pedal pressure. The distance required for brakin...
Page 110
Brakes 105 control indicator r for brake system control indicator illuminates when ignition is switched on if handbrake is applied and/or fluid level for brake system is too low. Brake fluid level - see page 142. Abs u the abs (anti-lock brake system) continuously monitors the vehicle's brake system...
Page 111
Brakes 106 control indicator u for abs when the ignition is switched on, the abs control indicator illuminates. At the same time, the system performs a self-check which may be audible. When the control indicator goes out the system is ready for operation. If the control indicator does not go out aft...
Page 112: Wheels, Tyres
Wheels, tyres 107 wheels, tyres tyres see page 159 for suitable tyres and restrictions. Factory-fitted tyres are matched to the chassis and offer optimum driving comfort and safety. Changing tyre / wheel type before switching to different tyres or wheels, seek advice on technical possibilities. We r...
Page 113
Wheels, tyres 108 increased pressure resulting from tyre warm-up must not be reduced, otherwise the pressure may drop below the permissible minimum. After having checked the tyre inflation pressures, securely tighten the valve caps. Incorrect inflation pressures will impair safety, vehicle handling,...
Page 114
Wheels, tyres 109 check tyres regularly for damage (foreign bodies, punctures, cuts, cracks, bulges in sidewalls). Check wheels for damage. In the event of damage or abnormal wear, consult a workshop. Tread depth check tread depth regularly. Should the front tyres show greater wear than the rear tyr...
Page 115
Wheels, tyres 110 general information note that the danger of aquaplaning is greater if the tyres are worn. Tyres age, even if they are used only very little or not at all. A spare wheel 3 which has not been used for six years should be used with care. Never fit used tyres the previous history and u...
Page 116
Wheels, tyres 111 tyre chains 3 see page 159 for restrictions. Tyre chains may be used only on the drive wheels (front axle). They must be fitted symmetrically on the tyre to ensure that they are seated concentrically. Only fine-linked chains - not protruding more than 15 mm on the tyre tread and in...
Page 117: Roof Rack, Caravan
Roof rack, caravan and trailer towing 112 roof rack, caravan and trailer towing roof racks 3 for safety reasons and to avoid damaging the roof, we recommend the vauxhall roof rack system. Your vauxhall authorised repairer will be happy to advise you. Driving hints - see page 86. Towing equipment 3 w...
Page 118
Roof rack, caravan and trailer towing 113 coupling socket load the coupling socket load is the load exerted by the caravan / trailer on the coupling ball. It can be varied by changing the weight distribution when loading the caravan / trailer. The maximum permissible coupling socket load for the tow...
Page 119
Roof rack, caravan and trailer towing 114 genuine vauxhall parts and accessories which can be subsequently fitted aid trailer operation, e.G. Large mirrors for wide caravan / trailer. In the case of caravan / trailer with low directional stability, it is advisable to use a stabilizer to damp rolling...
Page 120: Self-Help
Self-help 115 self-help if the fuel tank has been allowed to run dry, it will be necessary to air vent or bleed the system before attempting to start the engine. Fill the tank with fuel and proceed as follows: 1. Place a suitable container underneath the vent screw to collect fuel. 2. Loosen the fue...
Page 121
Self-help 116 do not start with quick charger this prevents damage to electronic components. Do not start by pushing or towing if your vehicle is fitted with a catalytic converter it must not be started by pushing or towing - see page 92. Starting the engine with jump leads 3 a vehicle with a discha...
Page 122
Self-help 117 z do not disconnect the discharged battery from the vehicle. Z switch off all unnecessary electrical consumers. Z do not lean over the battery during jump starting. Z do not allow the terminals of one lead to touch those of the other lead. Z do not touch the vehicles while jump startin...
Page 123
Self-help 118 connect the leads in the order shown in the picture: 1. Connect one end of the first jump lead to the positive terminal 1 of the battery providing the jump start (identified by “+” sign on battery case or terminal). 2. Connect the other end of this lead to the jump start terminal 2 of ...
Page 124
Self-help 119 drive off slowly and avoid jerky movements. Impermissible tractive forces could damage the vehicles. To prevent the entry of exhaust fumes from the towing vehicle, switch on the air circulation system and close the windows. Consult a workshop. We recommend your vauxhall authorised repa...
Page 125
Self-help 120 spare wheel 3 the spare wheel may be mounted in the load compartment or under the chassis depending on variant. General information if you use winter tyres 3, the spare wheel may still be fitted with a summer tyre. If you use the spare wheel when it is fitted with a summer tyre the veh...
Page 126
Self-help 121 jack and vehicle tools the jack, adapter, ratchet, extension bar and towing eyes are contained in a unit, stowed under the driver’s seat. Open the unit by pulling off the two end pieces. For safety reasons always reinstall the tools as shown on the end pieces. Wheel changing in order t...
Page 127
Self-help 122 3. Install adapter onto the jack and raise the vehicle by turning the ratchet until the wheel is clear of the ground. 4. Unscrew wheel bolts. 5. Change wheel. 6. Refit wheel bolts. 7. Lower vehicle. 8. Tighten wheel bolts in criss-cross sequence. 9. Refit wheel trim 10.Stow the wheel, ...
Page 128
Self-help 123 4. Screw the compressor air hose to the connection on the sealant bottle. 5. Invert the sealant bottle in the retainer on the compressor. Position the compressor near the tyre in such a way that the sealant bottle is upright. 6. Remove the valve cap from the defective tyre. 7. Screw th...
Page 129
Self-help 124 9. Connect the red + power supply lead on the compressor to the battery jump start terminal, for jump start terminal - see page 117. 10. Connect the black - power supply lead to a suitable earth point, e.G. Engine block or engine support bracket - see illustration above. 11. With the e...
Page 130
Self-help 125 if the prescribed tyre inflation pressure is not reached within 10 minutes, detach the tyre repair kit. Move the vehicle one tyre revolution (approx. 2 metres) in a straight line. Reconnect the tyre repair kit and continue the filling procedure for 10 minutes. If the prescribed tyre in...
Page 131
Self-help 126 important if the compressor makes abnormal noises or heats up greatly, switch it off for at least 30 minutes. Protect the compressor from moisture and rain. The sealant can only be stored for approx. 4 years. After this time, the sealing properties can no longer be guaranteed. Heed the...
Page 132
Self-help 127 electrical system fusebox the fusebox is located in the lower instrument panel below the steering wheel. When replacing a fuse, turn off the respective switch and the ignition. A defective fuse can be recognized by its melted wire. A new fuse should only be installed after the cause of...
Page 133
128 self-help fuses symbol application z air conditioning d heated exterior mirrors m electronic immobiliser u heated seats , electric windows l left-hand main beam n right-hand main beam o navigation system symbol application k windscreen wiper z radio / cigarette lighter j horn q pneumatic suspens...
Page 134
Self-help 129 bulb replacement before replacing a bulb, turn off the respective light switch. Only hold new bulb at base! Do not touch the bulb glass with bare hands, as otherwise fingerprints on the glass evaporate. Residue builds up on the reflector eventually resulting in a dull reflector. Inadve...
Page 135
Self-help 130 parking lights 1. Unclip the dust cover. 2. Remove harness connector. 3. Turn bulb holder through 90º and withdraw. 4. Renew bulb and install bulb holder. 5. Install harness connector and dust cover. Front turn signals 1. Release light retaining clip from aperture (arrowed), using a fl...
Page 136
Self-help 131 rear brake, tail, turn signal, reverse and fog lights van variants: 1. Remove retaining screw from top of light assembly and pull assembly downwards. 2. Press the retaining tabs together to separate bulb holder from lens. 3. Renew bulb; sequence from top to bottom: tail and brake light...
Page 137
Self-help 132 number plate lights van variants: 1. Unclip the light from its aperture using a screwdriver and unclip lens from light. 2. Renew bulb. 3. Install lens to light and light into aperture. Chassis variants: 1. Remove screw from light. 2. Renew bulb. 3. Install screw. Interior lights 1. Unc...
Page 138
Self-help 133 reading lights 1. Unclip lens assembly using a flat blade. 2. Renew bulb. 3. Reinstall lens assembly. Load compartment light 3 1. Unclip lens using a flat blade. 2. Renew bulb. 3. Reinstall lens assembly. Third brake light, front fog lights 3 , instrument and glove compartment illumina...
Page 139: If You Have A Problem
If you have a problem 134 if you have a problem in our experience, the most common cause of all complaints is the result of misunderstanding or lack of communication between the customer and the vauxhall authorised repairer. We sincerely hope you will never have cause to complain about your vehicle....
Page 140
If you have a problem 135 general motors belgium n.V. Noorderlaan 401 – haven 500 2030 antwerp – belgium telephone 00 32-34 50 63 29 general motors southeast europe, org. Složka olbrachtova 9 140 00 prague – czech republic tel. 00 420-2 39 004 321 general motors denmark jaegersborg alle 4 2920 charl...
Page 141: Service Plan,
Service plan, maintenance 136 service plan, maintenance in order to guarantee economical and safe vehicle operation and to maintain the value of your vehicle it is of vital importance that all maintenance work is carried out at the proper intervals as specified by vauxhall in the service booklet. Ti...
Page 142
Service plan, maintenance 137 a note on safety to avoid the possibility of injury, only carry out engine compartment checks (e.G. Checking the brake fluid level or the engine oil level) when the ignition is switched off. Never carry out any repairs or adjustment and maintenance work on the vehicle y...
Page 143
Service plan, maintenance 138 engine oil information on engine oils is available in the service booklet. Engine oil level it is normal for every engine to consume some oil, and it is sometimes necessary to check and top up the engine oil level between oil changes. For this reason the engine oil leve...
Page 144
Service plan, maintenance 139 when replenishing, attempt to use the same type of oil as used at the last oil change. Use the oil filler funnel supplied to ensure oil is poured into the engine to avoid unnecessary spillages. Capacities - see page 160. If consumption exceeds more than 0.5 litre every ...
Page 145
Service plan, maintenance 140 diesel fuel filter drain fuel filter of residual water at every engine oil change. Place a container underneath the filter housing. Loosen the knurled screws on the filter cover and on the lower part of filter by approx. One turn to drain off the water. The filter is dr...
Page 146
Service plan, maintenance 141 freeze protection and corrosion protection before the start of the cold weather season, have the coolant checked for correct concentration by a workshop. The amount of anti-freeze must provide protection up to approx. –30 °c. If the anti-freeze concentration is too low,...
Page 147
Service plan, maintenance 142 coolant temperature for physical reasons, the engine temperature gauge shows the coolant temperature only if the coolant level is adequate. During operation the system is pressurized. The temperature may therefore rise to over 100 °c. If the temperature gauge enters the...
Page 148
Service plan, maintenance 143 windscreen wiper clear vision is essential for safe driving. Perform regular checks on the windscreen wiper to ensure it is operating correctly. We recommend wiper blade replacement at least once a year. If the windscreen is dirty, operate the windscreen wash system bef...
Page 149
Service plan, maintenance 144 windscreen and headlight 3 wash system the filler opening of the fluid container for the windscreen and headlight wash system is located on the front left-hand side - as seen from the front of the engine compartment. Fill only with clean water to prevent the nozzles fro...
Page 150
Service plan, maintenance 145 battery battery access the battery is located beneath the front centre floor panel. Lift the floor covering and use the tool supplied in the tool kit to loosen 4 screws. Remove cover plate. Battery maintenance 3 if the battery installed to your vehicle is not maintenanc...
Page 151
Service plan, maintenance 146 protection of electronic components in order to avoid the breakdown of electronic components within the electrical system, never disconnect the battery with the engine running. Never start the engine while the battery is disconnected (e.G. When using jump leads). The ba...
Page 152: Vehicle Care
Vehicle care 147 vehicle care consult a vauxhall authorised repairer with regard to care aids tested and recommended by vauxhall. In caring for your vehicle observe all national environmental regulations, particularly when washing your vehicle. Regular, thorough care contributes to improving the app...
Page 153
Vehicle care 148 washing the paintwork of your vehicle is exposed to environmental influences, e.G. Continuous changes in weather conditions, industrial waste gases and dust or thawing salts, so wash and wax your vehicle regularly. When using automatic car washes, select a programme which includes w...
Page 154
Vehicle care 149 paint damage minor paint damage such as stone chips, scratches etc. Should be treated immediately with vauxhall touch-up paint or aerosol before corrosion can form. If corrosion has already formed, consult a workshop. Do not forget the surfaces and edges nearest to the road where ru...
Page 155
Vehicle care 150 windscreen wiper blades smearing wiper blades should be cleaned with a soft cloth and vauxhall windscreen wash solvent, and replaced if necessary. Locks the locks are lubricated before they leave the factory with a high-grade lock cylinder grease. Vauxhall lock cylinder grease preve...
Page 156
Vehicle care 151 ofrecido por www.Electromanuales.Com.
Page 157: Technical Data
Technical data 152 technical data the technical data are determined in accordance with european community standards. We reserve the right to make modifications. Specifications in the vehicle documents always have priority over those given in this manual. Vehicle identification data the vehicle ident...
Page 158
Technical data 153 the vehicle identification number is also displayed behind a removable plastic cover above the right-hand side door step. Engine identification it is possible, using the vehicle identification number (vin), to determine the engine type that is installed in your vehicle. The sevent...
Page 159
154 technical data engine data sales designation engine identifier code 2.5 cdti g9u 754 1) 1) low output 2.5 cdti g9u 754 2) 2) high output number of cylinders 4 4 bore dia. (mm) 89.0 89.0 stroke (mm) 99.0 99.0 piston displacement (cm 3 ) 2464 2464 max. Engine power (kw) at rpm 73 3500 84 3500 torq...
Page 160
Technical data 155 engine data sales designation engine identifier code 2.5 cdti g9u 632 2.5 cdti g9u 650 1) 1) low output. 2.5 cdti g9u 650 2) 2) high output. Number of cylinders 4 4 4 bore dia. (mm) 89.0 89.0 89.0 stroke (mm) 99.0 99.0 99.0 piston displacement (cm 3 ) 2464 2464 2464 max. Engine po...
Page 161
156 technical data weights, payload and roof load the payload is the difference between the permissible gross vehicle weight and the ec kerbweight. The combined total of front and rear axle loads (see vehicle identification plate) must not exceed the permissible gross vehicle weight, i.E. If the fro...
Page 162
Technical data 157 vehicle weights (approx.Kg) model wheelbase roof gvw 1) 1) both the gross vehicle weight (gvw) and gross combination weight (gcw) are shown on the vin plate - see page 152. Kerbweight 2) 3) 2) in accordance with ec directive of a base model, including assumed weights of driver (68...
Page 163
158 technical data weights, (approx. Kg) optional equipment accessories mta (tecshift) transmission weight 8 ofrecido por www.Electromanuales.Com.
Page 164
Technical data 159 tyre inflation pressures in bar/psi the tyre inflation pressures given are valid for cold tyres. The increased tyre inflation pressure resulting from extensive driving must not be reduced. The pressures given apply to both summer and winter tyres. See page 110. Tyre chains 3 tyre ...
Page 165
160 technical data capacities (approx. In litres) cooling system 10.0 fuel tank 100 1) 1) bus models and long wheel base crew cab - 70 litre fuel tank. Engine oil with filter change: euro iv euro iii 7.5 8.0 engine oil between min and max on dipstick 1.5-2.0 ofrecido por www.Electromanuales.Com.
Page 166
Technical data 161 dimensions (approx.Mm) type van combi chassis cab wheelbase short medium long short medium short medium long length 4899 5399 5899 4899 5399 4869 5369 5869 width 1990 1990 1990 1990 1990 1990 199 1990 with exterior mirrors 2361 2361 2361 2361 2361 2361 2361 2361 height 1) - unlade...
Page 167
162 technical data dimensions - continued (approx.Mm) type crew cab platform cab chassis cowl bus wheelbase medium long medium long medium long long length 5369 5869 5313 5813 5352 5852 5899 width 1990 1990 1990 1990 1970 1970 1990 with exterior mirrors 2361 2361 2361 2361 - - 2361 height 1) - unlad...
Page 168
Technical data 163 loadspace dimensions (approx.Mm) van wheelbase short medium long roof height standard roof high roof high roof maxi roof high roof maxi roof maximum rear door aperture height 1632 1874 1874 1874 1874 1874 rear door aperture width (at floor) 1515 1515 1515 1515 1515 1515 maximum lo...
Page 169
164 technical data turning circle diameter (approx.M) type van combi chassis cab wheelbase short medium long short medium short medium long kerb to kerb wall to wall 12.07 12.48 13.75 14.11 15.20 15.68 12.07 12.48 13.75 14.11 13.75 14.11 13.75 14.11 15.20 15.68 type crew cab platform cab chassis cow...
Page 170
Technical data 165 mounting dimensions of caravan/ trailer towing equipment all dimensions (in mm) for caravan/trailer towing equipment. Dimension a 961 b 100 c 393 d 1054 e 527 f 990 g 495 h 467 j 124 k 33 9 warning we recommend having caravan/trailer towing equipment retro-fitted by a vauxhall aut...
Page 171
166 technical data official authorization labels for the radio frequency remote control d: g134324k gb: 13598 b : rtt/d/x1669 dk cept/lpd/dk 9854 e: s36 fin: fi 98080047 f: 98 0217 pp o i: s37 n: no9800394-r p: s29 s: ue980096 ch: bakom 98038 s.K.P. Ofrecido por www.Electromanuales.Com.
Page 172
Technical data 167 ofrecido por www.Electromanuales.Com.
Page 173: Index
Index 168 index a abs ......................................................... 105 accessories ............................................... 17 accessory socket ..................................... 44 air conditioning rear compartment air conditioning ... 76 air conditioning system ................
Page 174
Index 169 c capacities .............................................. 160 caravan/trailer loads ............................ 112 catalytic converter ............................92, 95 central locking .....................................2, 33 child restraint system .............................. 55 ...
Page 175
Index 170 i ignition ...................................................... 14 immobiliser ............................................... 30 indicators ................................................. 11 instruments .............................................. 18 interior lights ...................
Page 176
Index 171 t tachograph ............................................. 27 tachometer .............................................. 21 tecshift .........................................13, 80, 82 towing another vehicle .................................. 119 service .......................................
Page 177
Mo v ano ©copyright by vauxhall motors ltd., england. Reproduction or translation, in whole or in parts, is not permitted without prior written consent from vauxhall motors ltd. All rights as understood under the copyright laws are explicitly reserved by vauxhall motors ltd. All information, illustr...