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Vega VEGACAL 65 Operating Instructions Manual
Summary of VEGACAL 65
Page 1
Operating instructions capacitive cable electrode for continuous level measurement vegacal 65 foundation fieldbus document id: 30035.
Page 2: Contents
2 contents vegacal 65 • foundation fieldbus 30035-en-130917 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ........................................................
Page 3
3 contents vegacal 65 • foundation fieldbus 30035-en-130917 8.3 exchanging the electronics module ................................................................................ 34 8.4 shortening the electrode ............................................................................................
Page 4: 1 About This Document
4 1 about this document vegacal 65 • foundation fieldbus 30035-en-130917 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleasereadthi...
Page 5: 2 For Your Safety
5 2 for your safety vegacal 65 • foundation fieldbus 30035-en-130917 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device...
Page 6
6 2 for your safety vegacal 65 • foundation fieldbus 30035-en-130917 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thisdevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byattachingthecemark,vegaprovides...
Page 7: 3 Product Description
7 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 3 product description 3.1 configuration the scope of delivery encompasses: • level sensor vegacal 65 • documentation – this operating instructions manual – operatinginstructionsmanual27835"display and adjustment module plicscom...
Page 8
8 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 thenameplatecontainsthemostimportantdataforidentificationand use of the instrument: 2 1 11 13 12 14 15 10 9 3 6 4 5 7 8 fig. 2: layout of the type label (example) 1 instrument type 2 product code 3 approvals 4 process and ambie...
Page 9
9 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 1 2 3 fig. 3: functional principle - plate capacitor 1 distance between the electrode surfaces 2 size of the electrode surfaces 3 type of dielectric between the electrodes the probe and the vessel wall are the capacitor plates....
Page 10
10 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 • with the display and adjustment module • withthesuitablevegadtminconjunctionwithanadjustment softwareaccordingtothefdt/dtmstandard,e.G.Pactwareand pc • aconfigurationtool 3.4 packaging, transport and storage your instrument ...
Page 11
11 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 youcanfindfurtherinformationintheoperatinginstructions"interface adapter vegaconnect"(document-id32628). Vegadis 62 is suitable for measured value indication and adjustment ofsensorswithhartprotocol.Itisloopedintothe4…20ma/har...
Page 12: 4 Mounting
12 4mounting vegacal 65 • foundation fieldbus 30035-en-130917 4 mounting 4.1 general instructions makesurethatallpartsoftheinstrumentcomingindirectcontact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process press...
Page 13
13 4mounting vegacal 65 • foundation fieldbus 30035-en-130917 themax.Permissiblepressureisspecifiedinchapter"technical data"oronthetypelabelofthesensor. Insulatingmeasures,suchase.G.Coveringthethreadwithteflontape, can interrupt the necessary electrical connection with metal vessels. For this reason...
Page 14
14 4mounting vegacal 65 • foundation fieldbus 30035-en-130917 1 3 2 fig. 5: fasten the probe 1 gravity weight 2 insulated adapter 3 lug m12 (article no. 2.27423) in vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel, as measurement is then possible dow...
Page 15
15 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges are expected, overvoltage a...
Page 16
16 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 low frequency potential equalisation currents are thus suppressed, buttheprotectiveeffectagainsthighfrequencyinterferencesignals remains. The total capacitance of the cable and of all capacitors must not exceed 10 nf in...
Page 17
17 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 10. Connect the screen to the internal ground terminal, connect the outer ground terminal to potential equalisation 11. Tighten the compression nut of the cable entry. The seal ring must completely encircle the cable 12...
Page 18
18 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 i²c 3 4 5 1 2 display typ: 1 2 5 6 7 8 bus sim. Fig. 9: electronics and connection compartment, single chamber housing 1 plug connector for vegaconnect (i²c interface) 2 spring-loaded terminals for connection of the ext...
Page 19
19 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 2 3 4 5 fig. 11: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover, electronics compartment 4 filter element for air pressure compens...
Page 20
20 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 2 3 display 1 2 i2c fig. 13: connection compartment, double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for connection of the cable s...
Page 21
21 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 3 2 display 1 2 5 6 7 8 i2c fig. 16: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for vegadis 6...
Page 22
22 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 1 2 fig. 18: wiring plan, ex-d double chamber housing 1 voltage supply, signal output 5.6 wiringplan-versionip66/ip68,1bar 1 2 fig. 19: wire assignment, connection cable 1 brown (+) and blue (-) to power supply or to ...
Page 23: Module Plicscom
23 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in the ...
Page 24
24 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 fig. 20: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher cover with an inspection glass...
Page 25
25 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – change value of the parameter • [esc] key: – interrupt input – jumptonexthighermenu the senso...
Page 26
26 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 tip: if the display and adjustment module remains on the probe as a display, we recommend saving the sensor data in the display and adjustment module. Usethefunction"copysensordata". Start your parame...
Page 27
27 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 [->].Settherequested%valuewith[+] and save with [ok]. The cursor jumps to the capacitance value. 5. Enterthecurrentcapacitancevalueinpf(displayedbelow)for the empty vessel corresponding to the percent...
Page 28
28 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 these vessels. They represent the correlation between the level per- centage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the ...
Page 29
29 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 6.5 menu schematic basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 0.0 pf 82.5 pf max.Adjustment 1.2 100.00 % = 1000.0 pf 327.4 pf damping 1.3 0 s li...
Page 30
30 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 service basic adjustment 4 display diagnostics ▶ service info simulation 4.1 start simulation? Reset 4.2 select reset? Language 4.3 german copy sensor data 4.4 copy from sensor copy to sensor pin 4.5 ...
Page 31: Adjustment Programs
31 7 set up with pactware and other adjustment programs vegacal 65 • foundation fieldbus 30035-en-130917 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 22: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 sensor 1 2...
Page 32
32 7 set up with pactware and other adjustment programs vegacal 65 • foundation fieldbus 30035-en-130917 7.2 parameter adjustment with pactware further setup steps are described in the operating instructions manual"dtm collection/pactware"attachedtoeachcdandwhich can also be downloaded from our home...
Page 33
33 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for taking ...
Page 34
34 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 error cause rectification instrument does not appear during connection setup profibusdpcable pole-reversed check cable and correct, if necessary incorrect termi- nation check termination at the beginning and end po...
Page 35
35 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 in both cases, the sensor serial number is needed. The serial num- bers are stated on the type label of the instrument or on the delivery note. Information: whenloadingonsite,firstofalltheorderdatamustbedownloaded ...
Page 36
36 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 5. Shiftthegravityweightagainflushtothecableandfixitwiththe two pins. 6. Carryoutanadjustment.See"setup procedure, carry out min. Adjustment - carry out max. Adjustment". 8.5 how to proceed in case of repair youcan...
Page 37: 9 Dismounting
37 9 dismounting vegacal 65 • foundation fieldbus 30035-en-130917 9 dismounting 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Takenoteofchapters"mounti...
Page 38: 10 Supplement
38 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 10 supplement 10.1 technical data general data material316lcorrespondsto1.4404or1.4435 materials,wettedparts Ʋ processfitting-thread 316l Ʋ processfitting-flange 316l Ʋ process seal klingersil c-4400 Ʋ insulation(partlyinsulated) pa, ...
Page 39
39 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 Ʋ ptfe partly insulated: ø 8 mm (0.315in) 10kn(2248lbf) max.Torque(processfitting-thread) 100nm(73lbfft) output variable output Ʋ signal digital output signal, foundation fieldbus protocol Ʋ physical layer according to iec 61158-2 cha...
Page 40
40 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 Ʋ with temperature adapter [option with cable ptfe insulated ø 6 mm (0.236in)] -50…+200°c(-58…+392°f) 1 2 3 -50°c (-58°f) 50°c (122°f) 40°c (104°f) -40°c (-40°f) 80°c (176°f) 0°c (32°f) 100°c (212°f) 150°c (302°f) 200°c (392°f) fig. 2...
Page 41
41 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 electromechanicaldata-versionip66/ip68(1bar) cable entry Ʋ single chamber housing 1xip68cableglandm20x1.5;1xblindplugm20x1.5 Ʋ double chamber housing 1␣xip␣68cableglandm20␣x␣1.5;1␣xblindstopper m20␣x␣1.5;1␣xblindstopperm16␣x␣1.5 conne...
Page 42
42 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 Ʋ plastic housing ip 66/ip 67 Ʋ aluminium housing, stainless steel housing - investment casting, stain- less steel housing - electro-polished ip66/ip68(0.2bar) 3) Ʋ aluminium and stainless housing, in- vestmentcasting(optionallyavaila...
Page 43
43 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 t i simulate alarms out pv field-value mode & status pvf- time lo w -cut off l- type out -sc ale pv -sc ale direct indirect indirect sqrt pf % lin% primary value secondary value 2 secondary value 1 ai 2 ai 1 tb sensor_value min/max ad...
Page 44
44 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 secondary_value_1 calibration lowest point calibration highest point sensor_value cal_level_lo cal_level_hi calibration lowest point calibration highest point sensor reference plane cal_level_lo [%] cal_level_hi [%] fig. 27: adjustmen...
Page 45
45 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 – "sensor_range.Unitsindex"istheunitfor"sensor_value","max/min_peak_sensor_value", "calibrationhighest/lowestpoint"and"empty_vessel_ocrr_dist" • simulate_primary_value • simulate_secondary_value_1 • simulate_secondary_value_2 • linear...
Page 46
46 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 • electrode_type – set up to suit the process conditions 10.3 dimensions housinginprotectionip66/ip68(0.2bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61" ) m20x1,5/...
Page 47
47 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 housinginprotectionip66/ip68(1bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m16x1,5 3 m20x1,5 m20x1,5 1...
Page 48
48 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 l g1 a g11/2 a 56 mm (2.21") ø 30 mm (1.18") 22 mm (0.87") 200 mm (7.87") ø 6 mm (0.24") 142 mm (5.59") fig. 30: vegacal 65, cable version with ø 6 mm, threaded version g1 (iso 228 t1) l = sensor length, see chapter "technical data".
Page 49
49 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 l g1 a g11/2 a 56 mm (2.21") ø 30 mm (1.18") 22 mm (0.87") 200 mm (7.87") ø 8 mm (0.32") 142 mm (5.59") fig. 31: vegacal 65, cable version with ø 8 mm, threaded version g1 (iso 228 t1) l = sensor length, see chapter "technical data".
Page 50
50 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 108 mm (4.25" ) ø 40 mm (1.58") fig. 32: temperature adapter ø 16 mm (0.63") l 7 mm (0.28") fig. 33: vegacal 65, screening tube, for example against strong condensation l length of the screening tube, see chapter "technical data".
Page 51
51 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamil...
Page 52
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 30035-en-130917 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...