Operating instructions capacitive cable electrode for continuous level measurement vegacal 65 foundation fieldbus document id: 30035.
2 contents vegacal 65 • foundation fieldbus 30035-en-130917 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ........................................................
3 contents vegacal 65 • foundation fieldbus 30035-en-130917 8.3 exchanging the electronics module ................................................................................ 34 8.4 shortening the electrode ............................................................................................
4 1 about this document vegacal 65 • foundation fieldbus 30035-en-130917 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleasereadthi...
5 2 for your safety vegacal 65 • foundation fieldbus 30035-en-130917 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device...
6 2 for your safety vegacal 65 • foundation fieldbus 30035-en-130917 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thisdevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byattachingthecemark,vegaprovides...
7 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 3 product description 3.1 configuration the scope of delivery encompasses: • level sensor vegacal 65 • documentation – this operating instructions manual – operatinginstructionsmanual27835"display and adjustment module plicscom...
8 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 thenameplatecontainsthemostimportantdataforidentificationand use of the instrument: 2 1 11 13 12 14 15 10 9 3 6 4 5 7 8 fig. 2: layout of the type label (example) 1 instrument type 2 product code 3 approvals 4 process and ambie...
9 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 1 2 3 fig. 3: functional principle - plate capacitor 1 distance between the electrode surfaces 2 size of the electrode surfaces 3 type of dielectric between the electrodes the probe and the vessel wall are the capacitor plates....
10 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 • with the display and adjustment module • withthesuitablevegadtminconjunctionwithanadjustment softwareaccordingtothefdt/dtmstandard,e.G.Pactwareand pc • aconfigurationtool 3.4 packaging, transport and storage your instrument ...
11 3 product description vegacal 65 • foundation fieldbus 30035-en-130917 youcanfindfurtherinformationintheoperatinginstructions"interface adapter vegaconnect"(document-id32628). Vegadis 62 is suitable for measured value indication and adjustment ofsensorswithhartprotocol.Itisloopedintothe4…20ma/har...
12 4mounting vegacal 65 • foundation fieldbus 30035-en-130917 4 mounting 4.1 general instructions makesurethatallpartsoftheinstrumentcomingindirectcontact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process press...
13 4mounting vegacal 65 • foundation fieldbus 30035-en-130917 themax.Permissiblepressureisspecifiedinchapter"technical data"oronthetypelabelofthesensor. Insulatingmeasures,suchase.G.Coveringthethreadwithteflontape, can interrupt the necessary electrical connection with metal vessels. For this reason...
14 4mounting vegacal 65 • foundation fieldbus 30035-en-130917 1 3 2 fig. 5: fasten the probe 1 gravity weight 2 insulated adapter 3 lug m12 (article no. 2.27423) in vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel, as measurement is then possible dow...
15 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges are expected, overvoltage a...
16 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 low frequency potential equalisation currents are thus suppressed, buttheprotectiveeffectagainsthighfrequencyinterferencesignals remains. The total capacitance of the cable and of all capacitors must not exceed 10 nf in...
17 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 10. Connect the screen to the internal ground terminal, connect the outer ground terminal to potential equalisation 11. Tighten the compression nut of the cable entry. The seal ring must completely encircle the cable 12...
18 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 i²c 3 4 5 1 2 display typ: 1 2 5 6 7 8 bus sim. Fig. 9: electronics and connection compartment, single chamber housing 1 plug connector for vegaconnect (i²c interface) 2 spring-loaded terminals for connection of the ext...
19 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 2 3 4 5 fig. 11: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover, electronics compartment 4 filter element for air pressure compens...
20 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 2 3 display 1 2 i2c fig. 13: connection compartment, double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for connection of the cable s...
21 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 3 2 display 1 2 5 6 7 8 i2c fig. 16: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for vegadis 6...
22 5 connecting to power supply vegacal 65 • foundation fieldbus 30035-en-130917 1 1 2 fig. 18: wiring plan, ex-d double chamber housing 1 voltage supply, signal output 5.6 wiringplan-versionip66/ip68,1bar 1 2 fig. 19: wire assignment, connection cable 1 brown (+) and blue (-) to power supply or to ...
23 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in the ...
24 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 fig. 20: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher cover with an inspection glass...
25 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – change value of the parameter • [esc] key: – interrupt input – jumptonexthighermenu the senso...
26 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 tip: if the display and adjustment module remains on the probe as a display, we recommend saving the sensor data in the display and adjustment module. Usethefunction"copysensordata". Start your parame...
27 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 [->].Settherequested%valuewith[+] and save with [ok]. The cursor jumps to the capacitance value. 5. Enterthecurrentcapacitancevalueinpf(displayedbelow)for the empty vessel corresponding to the percent...
28 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 these vessels. They represent the correlation between the level per- centage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the ...
29 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 6.5 menu schematic basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 0.0 pf 82.5 pf max.Adjustment 1.2 100.00 % = 1000.0 pf 327.4 pf damping 1.3 0 s li...
30 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 65 • foundation fieldbus 30035-en-130917 service basic adjustment 4 display diagnostics ▶ service info simulation 4.1 start simulation? Reset 4.2 select reset? Language 4.3 german copy sensor data 4.4 copy from sensor copy to sensor pin 4.5 ...
31 7 set up with pactware and other adjustment programs vegacal 65 • foundation fieldbus 30035-en-130917 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 22: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 sensor 1 2...
32 7 set up with pactware and other adjustment programs vegacal 65 • foundation fieldbus 30035-en-130917 7.2 parameter adjustment with pactware further setup steps are described in the operating instructions manual"dtm collection/pactware"attachedtoeachcdandwhich can also be downloaded from our home...
33 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for taking ...
34 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 error cause rectification instrument does not appear during connection setup profibusdpcable pole-reversed check cable and correct, if necessary incorrect termi- nation check termination at the beginning and end po...
35 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 in both cases, the sensor serial number is needed. The serial num- bers are stated on the type label of the instrument or on the delivery note. Information: whenloadingonsite,firstofalltheorderdatamustbedownloaded ...
36 8maintenanceandfaultrectification vegacal 65 • foundation fieldbus 30035-en-130917 5. Shiftthegravityweightagainflushtothecableandfixitwiththe two pins. 6. Carryoutanadjustment.See"setup procedure, carry out min. Adjustment - carry out max. Adjustment". 8.5 how to proceed in case of repair youcan...
37 9 dismounting vegacal 65 • foundation fieldbus 30035-en-130917 9 dismounting 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Takenoteofchapters"mounti...
38 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 10 supplement 10.1 technical data general data material316lcorrespondsto1.4404or1.4435 materials,wettedparts Ʋ processfitting-thread 316l Ʋ processfitting-flange 316l Ʋ process seal klingersil c-4400 Ʋ insulation(partlyinsulated) pa, ...
39 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 Ʋ ptfe partly insulated: ø 8 mm (0.315in) 10kn(2248lbf) max.Torque(processfitting-thread) 100nm(73lbfft) output variable output Ʋ signal digital output signal, foundation fieldbus protocol Ʋ physical layer according to iec 61158-2 cha...
40 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 Ʋ with temperature adapter [option with cable ptfe insulated ø 6 mm (0.236in)] -50…+200°c(-58…+392°f) 1 2 3 -50°c (-58°f) 50°c (122°f) 40°c (104°f) -40°c (-40°f) 80°c (176°f) 0°c (32°f) 100°c (212°f) 150°c (302°f) 200°c (392°f) fig. 2...
41 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 electromechanicaldata-versionip66/ip68(1bar) cable entry Ʋ single chamber housing 1xip68cableglandm20x1.5;1xblindplugm20x1.5 Ʋ double chamber housing 1␣xip␣68cableglandm20␣x␣1.5;1␣xblindstopper m20␣x␣1.5;1␣xblindstopperm16␣x␣1.5 conne...
42 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 Ʋ plastic housing ip 66/ip 67 Ʋ aluminium housing, stainless steel housing - investment casting, stain- less steel housing - electro-polished ip66/ip68(0.2bar) 3) Ʋ aluminium and stainless housing, in- vestmentcasting(optionallyavaila...
43 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 t i simulate alarms out pv field-value mode & status pvf- time lo w -cut off l- type out -sc ale pv -sc ale direct indirect indirect sqrt pf % lin% primary value secondary value 2 secondary value 1 ai 2 ai 1 tb sensor_value min/max ad...
44 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 secondary_value_1 calibration lowest point calibration highest point sensor_value cal_level_lo cal_level_hi calibration lowest point calibration highest point sensor reference plane cal_level_lo [%] cal_level_hi [%] fig. 27: adjustmen...
45 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 – "sensor_range.Unitsindex"istheunitfor"sensor_value","max/min_peak_sensor_value", "calibrationhighest/lowestpoint"and"empty_vessel_ocrr_dist" • simulate_primary_value • simulate_secondary_value_1 • simulate_secondary_value_2 • linear...
46 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 • electrode_type – set up to suit the process conditions 10.3 dimensions housinginprotectionip66/ip68(0.2bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61" ) m20x1,5/...
47 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 housinginprotectionip66/ip68(1bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m16x1,5 3 m20x1,5 m20x1,5 1...
48 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 l g1 a g11/2 a 56 mm (2.21") ø 30 mm (1.18") 22 mm (0.87") 200 mm (7.87") ø 6 mm (0.24") 142 mm (5.59") fig. 30: vegacal 65, cable version with ø 6 mm, threaded version g1 (iso 228 t1) l = sensor length, see chapter "technical data".
49 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 l g1 a g11/2 a 56 mm (2.21") ø 30 mm (1.18") 22 mm (0.87") 200 mm (7.87") ø 8 mm (0.32") 142 mm (5.59") fig. 31: vegacal 65, cable version with ø 8 mm, threaded version g1 (iso 228 t1) l = sensor length, see chapter "technical data".
50 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 108 mm (4.25" ) ø 40 mm (1.58") fig. 32: temperature adapter ø 16 mm (0.63") l 7 mm (0.28") fig. 33: vegacal 65, screening tube, for example against strong condensation l length of the screening tube, see chapter "technical data".
51 10 supplement vegacal 65 • foundation fieldbus 30035-en-130917 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamil...
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 30035-en-130917 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...