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- Operating Instructions Manual
Vega VEGACAL 66 Operating Instructions Manual
Summary of VEGACAL 66
Page 1
Operating instructions capacitive cable electrode for continuous level measurement vegacal 66 foundation fieldbus document id: 30038.
Page 2: Contents
2 contents vegacal 66 • foundation fieldbus 30038-en-170503 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ........................................................
Page 3
3 contents vegacal 66 • foundation fieldbus 30038-en-170503 8.2 rectifyfaults ................................................................................................................... 40 8.3 exchanging the electronics module ....................................................................
Page 4: 1 About This Document
4 1 about this document vegacal 66 • foundation fieldbus 30038-en-170503 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup of the instrument. Further- morethereareimportantinstructionsformaintenance,faultrec...
Page 5: 2 For Your Safety
5 2 for your safety vegacal 66 • foundation fieldbus 30038-en-170503 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device...
Page 6
6 2 for your safety vegacal 66 • foundation fieldbus 30038-en-170503 reasons,onlytheaccessoryspecifiedbythemanufacturermustbe used. To avoid any danger, the safety approval markings and safety tips on the device must also be observed and their meaning looked up in this operating instructions manual....
Page 7
7 2 for your safety vegacal 66 • foundation fieldbus 30038-en-170503 with the goal of continuously improving company environmental pro- tection.Theenvironmentmanagementsystemiscertifiedaccording to din en iso 14001. Pleasehelpusfulfilthisobligationbyobservingtheenvironmental instructions in this man...
Page 8: 3 Product Description
8 3 product description vegacal 66 • foundation fieldbus 30038-en-170503 3 product description 3.1 configuration the scope of delivery encompasses: • level sensor vegacal 66 • documentation – this operating instructions manual – supplementaryinstructionsmanual"display and adjustment module plicscom"...
Page 9
9 3 product description vegacal 66 • foundation fieldbus 30038-en-170503 thetypelabelcontainsthemostimportantdataforidentificationand use of the instrument: 2 1 11 13 12 14 15 10 9 3 6 4 5 7 8 fig. 2: layout of the type label (example) 1 instrument type 2 product code 3 approvals 4 process and ambie...
Page 10
10 3 product description vegacal 66 • foundation fieldbus 30038-en-170503 1 2 3 fig. 3: functional principle - plate capacitor 1 distance between the electrode surfaces 2 size of the electrode surfaces 3 type of dielectric between the electrodes the probe and the vessel wall are the capacitor plates...
Page 11
11 3 product description vegacal 66 • foundation fieldbus 30038-en-170503 • with the display and adjustment module • withthesuitablevegadtminconjunctionwithanadjustment softwareaccordingtothefdt/dtmstandard,e.G.Pactwareand pc • aconfigurationtool 3.4 packaging, transport and storage your instrument ...
Page 12
12 3 product description vegacal 66 • foundation fieldbus 30038-en-170503 youcanfindfurtherinformationintheoperatinginstructions"display and adjustment module plicscom"(document-id27835). The interface adapter vegaconnect enables the connection of communication-capable instruments to the usb interfa...
Page 13: 4 Mounting
13 4mounting vegacal 66 • foundation fieldbus 30038-en-170503 4 mounting 4.1 general instructions makesurethatallpartsoftheinstrumentcomingindirectcontact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process press...
Page 14
14 4mounting vegacal 66 • foundation fieldbus 30038-en-170503 fig. 4: measures against moisture ingress theprocessfittingmustbesealedifthereisgaugeorlowpressurein the vessel. Before use, check if the seal material is resistant against the measured product and the process temperature. Themax.Permissi...
Page 15
15 4mounting vegacal 66 • foundation fieldbus 30038-en-170503 metric threads in the case of instrument housings with metric thread, the cable glands are screwed in at the factory. They are sealed with plastic plugs as transport protection. You have to remove these plugs before electrical connection....
Page 16
16 4mounting vegacal 66 • foundation fieldbus 30038-en-170503 caution: it is not possible to measure on the gravity weight. The measuring range of the probe ends at the upper edge of the gravity weight. Iftheinstrumentismountedinthefillingstream,unwantedfalse measurement signals can be generated. Fo...
Page 17
17 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must only be ca...
Page 18
18 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 buttheprotectiveeffectagainsthighfrequencyinterferencesignals remains. The total capacitance of the cable and of all capacitors must not exceed 10 nf in ex applications. Take note of the corresponding installation regul...
Page 19
19 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 10. Connect the screen to the internal ground terminal, connect the external ground terminal to potential equalisation 11. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the...
Page 20
20 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 i²c 5 1 2 4 3 display typ: 1 2 5 6 7 8 bus sim. Fig. 9: electronics and terminal compartment - single chamber housing 1 spring-loaded terminals for foundation fieldbus connection 2 simulationswitch("on"=simulationmode) ...
Page 21
21 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 1 2 3 4 5 fig. 11: double chamber housing 1 housing cover - connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover - electronics compartment 4 filter element for air pressure compe...
Page 22
22 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 1 2 3 display 1 2 i2c fig. 13: terminal compartment - double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for connection of the cable sc...
Page 23
23 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 5.5 wiringplan,ex-ddoublechamberhousing 1 2 3 4 5 fig. 15: double chamber housing 1 housing cover - connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover - electronics compartment...
Page 24
24 5 connecting to power supply vegacal 66 • foundation fieldbus 30038-en-170503 1 2 1 2 fig. 17: connection compartment, ex-d-ia double chamber housing 1 spring-loaded terminals for power supply and cable screen 2 ground terminal for connection of the cable screen 1 1 2 fig. 18: wiring plan, ex-d-i...
Page 25: Module Plicscom
25 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in the ...
Page 26
26 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 fig. 20: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher lid with an inspection glass i...
Page 27
27 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 – movetothemenuoverview – confirmselectedmenu – edit parameter – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – change value of the parameter ...
Page 28
28 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 and90%.Thedifferencebetweentheemptyandfulladjustment values should be as large as possible. The actual level can then be calculated on the basis of these settings. Vegacal 66 must be installed. A chan...
Page 29
29 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 3. Prepare the adjustment value for editing with [ok].Movetothe selection window with [ok]. Min.Adjustment accept current measured value? Accept? Edit? 4. Accept the current measured value or move to ...
Page 30
30 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 damping 0 s enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. A linearisation is necessary for all vessels in which the vess...
Page 31
31 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 the respective min. And max. Measured values are saved in the sen- sor.Thevaluesaredisplayedinthemenuitem"peak values". • min.Andmax.Distanceinm(d) • min.Andmax.Temperature peak value indicator the in...
Page 32
32 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 withprofibuspasensors,theselectionofthesimulatedvalueis madeviathe"channel"inthemenu"basic adjustments". How to start the simulation: 1. Push [ok] 2. Select the requested simulation variable with [->]...
Page 33
33 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 • italiano • netherlands • japanese • chinese language german with this function • load parameter adjustment data from the sensor into the display and adjustment module • write parameter adjustment da...
Page 34
34 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 • select menu items and show data • readdatafromsensorintothedisplayandadjustmentmodule. Menu section, info in this menu item the most important sensor information can be displayed: • instrument type ...
Page 35
35 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 6.5 menu schematic basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 0.0 pf 82.5 pf max.Adjustment 1.2 100.00 % = 1000.0 pf 327.4 pf damping 1.3 0 s li...
Page 36
36 6setupwiththedisplayandadjustmentmoduleplicscom vegacal 66 • foundation fieldbus 30038-en-170503 service basic adjustment 4 display diagnostics ▶ service info simulation 4.1 start simulation? Reset 4.2 select reset? Language 4.3 german copy sensor data 4.4 copy from sensor copy to sensor pin 4.5 ...
Page 37: Adjustment Programs
37 7 set up with pactware and other adjustment programs vegacal 66 • foundation fieldbus 30038-en-170503 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 22: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 sensor 1 2...
Page 38
38 7 set up with pactware and other adjustment programs vegacal 66 • foundation fieldbus 30038-en-170503 • vegaconnect • power supply unit or processing system 7.2 parameter adjustment with pactware for parameter adjustment of the instrument via a windows pc, the configurationsoftwarepactwareandasui...
Page 39
39 7 set up with pactware and other adjustment programs vegacal 66 • foundation fieldbus 30038-en-170503 and echo curves. In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. The standard version is available ...
Page 40
40 8maintenanceandfaultrectification vegacal 66 • foundation fieldbus 30038-en-170503 8 maintenanceandfaultrectification 8.1 maintenance if the device is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for taking suit...
Page 41
41 8maintenanceandfaultrectification vegacal 66 • foundation fieldbus 30038-en-170503 error reason rectification no connection between plc and pa network incorrect adjustment of the bus parameter and the segment coupler-depend- ent baud rate check data and correct, if necessary instrument does not a...
Page 42
42 8maintenanceandfaultrectification vegacal 66 • foundation fieldbus 30038-en-170503 • at the factory by vega • or on site by the user in both cases, the sensor serial number is needed. The serial num- bers are stated on the type label of the instrument or on the delivery note. Information: whenloa...
Page 43: 9 Dismount
43 9 dismount vegacal 66 • foundation fieldbus 30038-en-170503 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Takenoteofchapters"mounting"and...
Page 44: 10 Supplement
44 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 10 supplement 10.1 technical data general data material316lcorrespondsto1.4404or1.4435 materials,wettedparts Ʋ processfitting-thread 316l, st c22.8 (1.0460) Ʋ processfitting-flange 316l Ʋ process seal klingersil c-4400 Ʋ insulation (f...
Page 45
45 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 torque for npt cable glands and conduit tubes Ʋ plastic housing max. 10 nm (7.376 lbf ft) Ʋ aluminium/stainless steel housing max. 50 nm (36.88 lbf ft) output variable output Ʋ signal digital output signal, foundation fieldbus protoco...
Page 46
46 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 1 2 -50°c (-58°f) 50°c (122°f) 40°c (104°f) -40°c (-40°f) 80°c (176°f) 0°c (32°f) 100°c (212°f) 150°c (302°f) fig. 25: ambient temperature - process temperature 1 process temperature 2 ambient temperature dielectric constant ≥1.5 elec...
Page 47
47 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 Ʋ double chamber housing 1␣xip␣68cableglandm20␣x␣1.5;1␣xblindstopper m20␣x␣1.5;1␣xblindstopperm16␣x␣1.5 connection cable Ʋ wire cross-section 0.5 mm² (awg 20) Ʋ wire resistance Ʋ tensile strength Ʋ standard length 5 m (16.4 ft) Ʋ max....
Page 48
48 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 galvanic separation between electronics and metal housing parts Ʋ referencevoltage 500 v ac electrical protective measures protection rating housing material version ip-protectionclass nemaprotection plastic single chamber ip 66/ip 67...
Page 49
49 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 t i simulate alarms out pv field-value mode & status pvf- time lo w -cut off l- type out -sc ale pv -sc ale direct indirect indirect sqrt pf % lin% primary value secondary value 2 secondary value 1 ai 2 ai 1 tb sensor_value min/max ad...
Page 50
50 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 secondary_value_1 calibration lowest point calibration highest point sensor_value cal_level_lo cal_level_hi calibration lowest point calibration highest point sensor reference plane cal_level_lo [%] cal_level_hi [%] fig. 27: adjustmen...
Page 51
51 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 • sensor_range – "sensor_range.Unitsindex"istheunitfor"sensor_value","max/min_peak_sensor_value", "calibrationhighest/lowestpoint"and"empty_vessel_ocrr_dist" • simulate_primary_value • simulate_secondary_value_1 • simulate_secondary_v...
Page 52
52 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 – set up to suit the process conditions • electrode_type – set up to suit the process conditions 10.3 dimensions housinginprotectionip66/ip68(0.2bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ...
Page 53
53 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 housinginprotectionip66/ip68(1bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m16x1,5 3 m20x1,5 m20x1,5 1...
Page 54
54 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 177 mm (7.87") ø 8 mm (0.32") l g 1 g 1½ 56 mm (2.21") ø 12 mm (0.47") ø 20 mm (0.79") ø 36 mm (1.42") ø 30 mm (1.18") 22 mm (0.87") 1 2 fig. 30: vegacal 66, threaded version g1 (iso 228 t1) l sensorlength,seechapter"technicaldata" 1 ...
Page 55
55 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 ø 16 mm (0.63") ø 27 mm (1.06") l 7 mm (0.28") fig. 31: vegacal 66, screening tube, for example against strong condensation l lengthofthescreeningtube,seechapter"technicaldata".
Page 56
56 10 supplement vegacal 66 • foundation fieldbus 30038-en-170503 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere informati...
Page 57
57 notes vegacal 66 • foundation fieldbus 30038-en-170503.
Page 58
58 notes vegacal 66 • foundation fieldbus 30038-en-170503.
Page 59
59 notes vegacal 66 • foundation fieldbus 30038-en-170503.
Page 60
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 30038-en-170503 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...