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- VEGASON 61
- Operating Instructions Manual
Vega VEGASON 61 Operating Instructions Manual
Summary of VEGASON 61
Page 1
Operating instructions ultrasonic sensor for continuous level measurement vegason 61 4 … 20 ma/hart - two-wire document id: 28775.
Page 2: Contents
2 contents vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..................................................
Page 3
3 contents vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 8.4 software update ............................................................................................................. 40 8.5 how to proceed if a repair is needed ...............................................................
Page 4: 1 About This Document
4 1 about this document vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleaser...
Page 5: 2 For Your Safety
5 2 for your safety vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the ...
Page 6
6 2 for your safety vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,wecon...
Page 7: 3 Product Description
7 3 product description vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 3 product description 3.1 configuration the scope of delivery encompasses: • vegason 61 ultrasonic sensor • documentation – this operating instructions manual – safetymanual28983"vegason 61, 62 - 4 … 20 ma/hart" (optional...
Page 8
8 3 product description vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 • instrument type • article and serial number device • article numbers, documentation • technical data: for example approvals, process temperature, processfitting/material,signaloutput,powersupply,protection • silidentifi...
Page 9
9 3 product description vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 3.4 packaging, transport and storage your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on iso 4180. The packaging of standard inst...
Page 10: 4 Mounting
10 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 4 mounting 4.1 general instructions makesurethatallpartsoftheinstrumentcomingindirectcontact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process...
Page 11
11 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 1 2 fig. 3: minimum distance to the max. Level 1 dead zone 2 reference plane information: if the medium reaches the transducer, buildup can form on it and cause faulty measurements later on. 1 3 2 100% 0% fig. 4: measuring range (op...
Page 12
12 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 warning: the housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. When mounting the sensor, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If the...
Page 13
13 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 fig. 6: vessel with conical bottom socket pieces should be dimensioned so that the lower end of the transducer protrudes at least 10 mm (0.394 in) out of the socket. Ca. 10 mm fig. 7: recommended socket mounting ifthereflectiveprope...
Page 14
14 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 h d h 80 mm/3" 100 mm/4" 150 mm/6" 150 mm/6" 300 mm/12" 400 mm/16" d fig. 8: deviating socket dimensions in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to achieve optimum measurement results. Fig...
Page 15
15 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 if large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,inclinedsheetmetalorplasticbafflesabovetheinstallations scatter the ultrasonic signals and av...
Page 16
16 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 fig.13:inflowingliquid throughtheactionoffilling,stirringandotherprocessesinthevessel, dense foams which considerably damp the emitted signals may form on the product surface. If foams are causing measurement errors, the sensor shou...
Page 17
17 4mounting vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 max. Min. 1 fig. 14: standpipe in the tank 1 vent hole: ø 5 … 10 mm (0.197 … 0.394 in) vegason 61 can be used from tube diameters of 40 mm (1.575 in). Avoid large gaps and thick welding joints when connecting the tubes. Generally ca...
Page 18
18 5 connecting to power supply vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges are expected, overvol...
Page 19
19 5 connecting to power supply vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 housing.Thiswouldinfluencethestabilityoftheconnectionandthe tightness of the housing. If screened cable is required, connect the cable screen on both ends to ground potential. In the sensor, the screen must be con...
Page 20
20 5 connecting to power supply vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 fig. 15: connection steps 6 and 7 8. Press down the opening levers of the terminals, you will hear the terminal spring closing 9. Check the hold of the wires in the terminals by lightly pulling on them 10. Connect...
Page 21
21 5 connecting to power supply vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 5 5 5 5 1 2 4 3 fig. 16: material versions, single chamber housing 1 plastic 2 aluminium 3 stainless steel, precision casting 4 stainless steel, electro-polished 5 filter element for air pressure compensation of a...
Page 22
22 5 connecting to power supply vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 i2c display 1 1 2 5 6 7 8 fig. 18: wiring plan, single chamber housing 1 voltage supply, signal output 5.4 wiring plan, double chamber housing the following illustrations apply to the non-ex as well as to the ex-i...
Page 23
23 5 connecting to power supply vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 1 3 2 display 1 2 5 6 7 8 i²c fig. 20: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for veg...
Page 24
24 5 connecting to power supply vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 i2c 1 1 2 fig. 22: wiring plan, double chamber housing 1 voltage supply, signal output 5.5 wiring plan - version ip 66/ip 68 (1 bar) 1 2 fig. 23: wire assignment, connection cable 1 brown (+) and blue (-) to power...
Page 25: Module Plicscom
25 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted i...
Page 26
26 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 fig. 24: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher cover with an inspection...
Page 27
27 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 – movetothemenuoverview – confirmselectedmenu – edit parameter – save value • [->] key to select: – menuchange – select list entry – select editing position • [+] key: – change value of the para...
Page 28
28 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 inthemainmenuitem"basic adjustment",theindividualsubmenu items should be selected one after the other and provided with the correct parameter values. Start your parameter adjustment with the fol...
Page 29
29 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 solids).Toadaptthesensortothesedifferentconditions,youshould firstselect"liquid"or"solid". Medium liquid withsolids,youcanalsochoosebetween"powder/dust","granular/ pellets"or"ballast/pebbels". T...
Page 30
30 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 linearisation curve linear enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. In this menu item you can enter an unambi...
Page 31
31 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 extended setting quick level change > 1 m/min. Note: sincewiththefunction"quick level change > 1 m/min."thegenera- tion of an average value of the signal processing is considerably reduced,false...
Page 32
32 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 function resetvalue vessel form not known damping 0 s linearization linear sensor-tag sensor displayed value distance current output - characteristics 4 … 20 ma current output - max. Current 20 ...
Page 33
33 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 0.00 % = 4.000 m(d) 3.000 m(d) max.Adjustment 1.2 100.00 % = 1.000 m(d) 2.000 m(d) medium 1.3 liquid ves...
Page 34
34 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 service basic adjustment 4 display diagnostics ▶ service info false signal suppression 4.1 change now? Extended setting 4.2 none ▼ current output 4.3 characteristic: 4-20 ma ▼ fail.Mode: ▼ min.C...
Page 35: Adjustment Programs
35 7 set up with pactware and other adjustment programs vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 7 set up with pactware and other adjustment programs 7.1 connectthepcviavegaconnect 3 1 2 fig. 26: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaco...
Page 36
36 7 set up with pactware and other adjustment programs vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 • vegaconnect • power supply unit or processing system 1 5 2 4 3 open twist usb lock fig. 28: connecting the pc via hart to the signal cable 1 vegason 61 2 hartresistance250Ω(optionaldepend...
Page 37
37 7 set up with pactware and other adjustment programs vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 further setup steps are described in the operating instructions manu- al"dtm collection/pactware"attachedtoeachdtmcollectionand which can also be downloaded from the internet. Detailed desc...
Page 38
38 7 set up with pactware and other adjustment programs vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 7.4 saving the parameter adjustment data it is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. Thevegadtmcol...
Page 39
39 8maintenanceandfaultrectification vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for t...
Page 40
40 8maintenanceandfaultrectification vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 in ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. Error code cause rectification e013 no measured value available – sensor in boot phase – sensordoesnotfindan...
Page 41
41 8maintenanceandfaultrectification vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 you can view all software histories on our website www.Vega.Com. Makeuseofthisadvantageandgetregisteredforupdateinformation via e-mail. The following components are required to update the sensor soft- ware: •...
Page 42
42 8maintenanceandfaultrectification vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 • please contact the agency serving you to get the address for thereturnshipment.Youcanfindtheagencyonourhomepage www.Vega.Com..
Page 43: 9 Dismount
43 9 dismount vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Takenoteofchapters"mounti...
Page 44: 10 Supplement
44 10 supplement vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 10 supplement 10.1 technical data general data materials,wettedparts Ʋ processfitting,transducer pvdf Ʋ seal between transducer and process fitting epdm,fkm materials,non-wettedparts Ʋ housing plastic pbt (polyester), alu die-ca...
Page 45
45 10 supplement vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 Ʋ relative humidity 45 … 75 % Ʋ air pressure 860 … 1060 mbar/86 … 106 kpa (12.5 … 15.4 psig) other reference conditions Ʋ reflector idealreflector,e.G.Metalplate2x2m(6.56x6.56ft) Ʋ falsereflections biggest false signal, 20 db sm...
Page 46
46 10 supplement vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 electromechanical data - version ip 66/ip 67 and ip 66/ip 68; 0.2 bar cable entry/plug 8) Ʋ single chamber housing – 1xcableglandm20x1.5(cable:ø5…9mm),1x blindplugm20x1.5 or: – 1xclosingcapm20x1.5;1xblindplugm20x1.5 or: – 1 x cl...
Page 47
47 10 supplement vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 display and adjustment module voltage supply and data transmission through the sensor indication lc display in dot matrix adjustment elements 4 keys protection rating Ʋ unassembled ip 20 Ʋ mounted into the sensor without cover i...
Page 48
48 10 supplement vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 functional safety according to iec 61508-4 Ʋ single channel architecture (1oo1d) up to sil2 Ʋ double channel diversitary redundant architecture (1oo2d) up to sil3 youcanfinddetailedinformationinthesuppliedsafetymanualoftheinstru...
Page 49
49 10 supplement vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 housing in protection ip 66/ip 68 (1 bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m16x1,5 3 m20x...
Page 50
50 10 supplement vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produk...
Page 51
51 notes vegason 61 • 4 … 20 ma/hart - two-wire 28775-en-141015.
Page 52
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28775-en-141015 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...